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ArmaLite AR-10

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2116197

ArmaLite AR-10

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ArmaLite AR-10

The ArmaLite AR-10 is a 7.62×51mm NATO battle rifle designed by Eugene Stoner in the late 1950s and manufactured by ArmaLite (then a division of the Fairchild Aircraft Corporation). When introduced in 1956, the AR-10 used an innovative combination of a straight-line barrel/stock design with phenolic composite, a new patent-filed gas-operated bolt and carrier system and forged alloy parts resulting in a small arm significantly easier to control in automatic fire and over 1 lb (0.45 kg) lighter than other infantry rifles of the day. Over its production life, the original AR-10 was built in relatively small numbers, with fewer than 10,000 rifles assembled. However, the ArmaLite AR-10 became the sole ancestor for the AR-15 Styled Rifle platform.

In 1957, the basic AR-10 design was rescaled and substantially modified by ArmaLite to accommodate the .223 Remington cartridge, and given the designation ArmaLite AR-15.

In 1959, ArmaLite sold its rights to the AR-10 and AR-15 to Colt's Manufacturing Company due to financial difficulties, and limitations in terms of manpower and production capacity. After modifications (most notably, the charging handle was re-located from under the carrying handle like AR-10 to the rear of the receiver, and a change of the caliber to 5.56x45mm NATO), the new redesigned rifle (the AR-15) was subsequently adopted by the U.S. military as the M16 rifle. Colt continued to use the AR-15 trademark for its line of semi-automatic-only rifles, which it marketed to civilian and law-enforcement customers as the Colt AR-15.

ArmaLite began as a small engineering company founded by George Sullivan, the patent counsel for Lockheed Corporation, and funded by Fairchild Engine and Airplane Corporation. On October 1, 1954, the company was incorporated as the ArmaLite Corporation, becoming a subdivision of Fairchild. With its limited capital and tiny machine shop, ArmaLite was never intended to be an arms manufacturer. The company focused on producing small arms concepts and designs to be sold or licensed to other manufacturers. Sullivan leased a small machine shop in Hollywood, California, hired several employees, and began work on a prototype for a lightweight survival rifle for use by downed aircrew.

While testing the prototype of the ArmaLite AR-5 survival rifle design at a local shooting range, Sullivan met Eugene Stoner, a small arms inventor, whom Sullivan hired to be ArmaLite's chief design engineer. At the time, ArmaLite Inc. was a very small organization (as late as 1956 it had only nine employees, including Stoner). With Stoner as the chief design engineer, ArmaLite quickly released a number of unique rifle concepts.

The first prototypes of the 7.62 mm AR-10 emerged between 1955 and early 1956. At the time, the United States Army was in the midst of testing several rifles to replace the obsolete M1 Garand. Springfield Armory's T44E4 and heavier T44E5 were essentially updated versions of the Garand chambered for the new 7.62 mm round, while Fabrique Nationale submitted their FN FAL as the T48.

ArmaLite's AR-10 entered the competition late, hurriedly submitting two hand-built "production" AR-10 rifles based on the fourth prototype in the fall of 1956 to the United States Army's Springfield Armory for testing. The AR-10 prototypes (four in all) featured a straight-line stock design, rugged elevated sights, an oversized aluminum flash suppressor and recoil compensator, and an adjustable gas system. In the fourth and final prototype, the upper and lower receiver were hinged with the now-familiar hinge and takedown pins, and the charging handle did not reciprocate and was not attached to the bolt carrier. For a 7.62mm NATO rifle, the AR-10 prototype was incredibly lightweight at only 6.85 lb empty. Initial comments by Springfield Armory test staff were favorable, and some testers commented that the AR-10 was the best lightweight automatic rifle tested by the Armory.

The rifle's aluminum/steel composite barrel (an untried prototype design specified for the tests by ArmaLite's president, George Sullivan, over Stoner's vehement objections) burst in a torture test conducted by Springfield Armory in early 1957. ArmaLite quickly replaced it with a conventional steel barrel, but the damage had been done. The final Springfield Armory report advised against the adoption of the rifle, stating that it would take "five years or more to take it through tests to adoption". While ArmaLite objected, it was clear that the AR-10, a brand-new rifle still in the prototype stage, was at a disadvantage compared to competing designs with longer development cycles, and by 1957, U.S. Army infantry forces urgently required a modern, magazine-fed infantry rifle to replace the M1. In the end, the Army chose the conventional T44, which entered production as the M14 rifle in 1957. That same year, ArmaLite completed about 50 production AR-10 rifles at its workshop for use as demonstrator models for its sales agents, including Samuel Cummings, a famous international arms dealer. Attempts to rush completion of these fifty rifles resulted in a few units that were assembled with improperly machined barrel extensions, a defect that went unnoticed at the time. These production rifles built at ArmaLite's workshop in Hollywood would later become known as the Hollywood model.

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