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Boiling liquid expanding vapor explosion

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Boiling liquid expanding vapor explosion

A boiling liquid expanding vapor explosion (BLEVE, /ˈblɛv/ BLEV-ee) is an explosion caused by the rupture of a vessel containing a pressurized liquid that has attained a temperature sufficiently higher than its boiling point at atmospheric pressure. Because the boiling point of a liquid rises with pressure, the contents of the pressurized vessel can remain a liquid as long as the vessel is intact. If the vessel's integrity is compromised, the loss of pressure drops the boiling point, which can cause a portion of the liquid to boil and form a cloud of rapidly expanding vapor. BLEVEs are manifestations of explosive boiling.

If the vapor is flammable (as is the case with compounds such as hydrocarbons and alcohols) and comes in contact with an ignition source, further damage can be caused by the ensuing explosion and fireball. However, BLEVEs do not necessarily involve fire.

On 24 April 1957, a process reactor at a Factory Mutual (FM) facility underwent a powerful explosion as a consequence of a rapid depressurization. It contained formalin mixed with phenol. The burst damaged the plant. However, no fire developed, as the mixture was not flammable. In the wake of the accident, researchers James B. Smith, William S. Marsh, and Wilbur L. Walls, who were employed with FM, came up with the terms "boiling liquid expanding vapor explosion" and its acronym "BLEVE". The expressions did not become of common use until the early 1970s, when the National Fire Protection Association's (NFPA) Fire Command and Fire Journal magazines started publishing articles using them.

There are three key elements in the formation of a BLEVE:

Typically, a BLEVE starts with a vessel containing liquid held above its atmospheric-pressure boiling temperature. Many substances normally stored as liquids, such as carbon dioxide, propane, and other industrial gases have boiling temperatures below room temperature when at atmospheric pressure. In the case of water, a BLEVE could occur if a pressure vessel is heated beyond 100 °C (212 °F). That container, because the boiling water pressurizes it, must be capable of holding liquid water at very high temperatures.

If the pressurized vessel ruptures, the pressure which prevents the liquid from boiling is lost. If the rupture is catastrophic, i.e., the vessel becomes suddenly no longer capable of holding any pressure, then the liquid will find itself at a temperature far above its boiling point. This causes a portion of the liquid to instantaneously vaporize with extremely rapid expansion. Depending on temperatures, pressures, and the material involved, the expansion may be so rapid that it can be classified as an explosion, fully capable of inflicting severe damage on its surroundings.

For example, a tank of pressurized liquid water held at 350 °C (662 °F) might be pressurized to 10 MPa (1,500 psi) above atmospheric (or gauge) pressure. If the tank containing the water were to rupture, there would for a brief moment exist a volume of liquid water which would be at:

At atmospheric pressure the boiling point of water is 100 °C (212 °F). Liquid water at atmospheric pressure does not exist at temperatures higher than 100 °C (212 °F). At that moment, the water would boil and turn to vapor explosively, and the 350 °C (662 °F) liquid water turned to gas would take up significantly more volume (≈ 1,600-fold) than it did as liquid, causing a vapor explosion. Such explosions can happen when the superheated water of a boiler escapes through a crack in a boiler, causing a boiler explosion.

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