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Cogset
On a bicycle, the cassette or cluster is the set of multiple sprockets that attaches to the hub on the rear wheel. A cogset works with a rear derailleur to provide multiple gear ratios to the rider. Cassettes come in two varieties, freewheels or cassettes, of which cassettes are a newer development. Although cassettes and freewheels perform the same function and look almost the same when installed, they have important mechanical differences and are not interchangeable.
A freewheel (also known as a block) consists of either a single sprocket or a set of sprockets mounted on a body which contains an internal ratcheting mechanism and mounts on a threaded hub. Threaded rear hubs were available in different thread patterns depending on the country of manufacture, French and British threads being the most common. The British Cycle Engineers Institute (CEI) thread was adopted as the international standard[when?] and is now known as British Standard Cycle (BSC). It is a standardized right-hand 1-3/8″-24 TPI (M34.925×1.058 mm) thread onto which a standard freewheel is screwed. This allows different brands of freewheels to be mounted on different brands of hubs.
The major disadvantage of the multiple sprocket freewheel design is that the drive-side bearing is located inboard of the freewheel, and as sprockets were added over time, the bearing moved inward, farther from the drive-side axle support. This resulted in more flexing stress being placed on the axle, which can bend or even break. Multiple speed freewheels were common on quality high end bikes until the late 1980s. Suntour — Maeda Industries (Japan) introduced a compact 6 speed freewheel which reduced the spacing between the sprockets and was the same width as a standard 5 speed freewheel but required a narrower chain than the standard. The concept was copied by European freewheel manufacturers Regina (Italy) and Maillard (France). As the number of sprockets on a multiple freewheel increased, and became physically wider, the freehub design overcame the axle/bearing problem associated with threaded hubs and began to supersede the freewheel design. Today[when?] it is rare to find a freewheel on a new bicycle with more than 7 speeds. Some new single-speed — especially BMX and utility bikes — and lower-end multi-geared bicycles continue to be manufactured and sold with freewheels.
Pedaling forces tighten a freewheel onto the hub, so no tool is required to install one. The ratcheting mechanism prevents the freewheel being loosened when the sprockets are turned counter-clockwise. A freewheel can be removed from the hub with one of the many specific freewheel removal tools that engages a spline or set of notches on the outboard end of the freewheel. Removal often requires considerable effort due to the large torque that tightens the freewheel during pedaling, and some freewheels cannot be removed intact. Future removal of a freewheel is facilitated by grease on the freewheel threads before installation.
Cassettes are distinguished from freewheels in that a cassette has a series of straight splines that form the mechanical connection between the sprockets and the cassette compatible hub, called a freehub, which contains the ratcheting mechanism. The entire cassette is held on the hub by means of a threaded lockring. Some cassette systems from the late 1980s and early 1990s use a threaded small sprocket to hold on the larger splined sprockets. Cassettes resemble freewheels when installed, but are clearly different when removed as they do not contain a freewheel's internal ratcheting mechanism.
The sprockets in a cassette are usually held together by three small bolts or rivets for ease of installation. These keep the sprockets and spacers in the correct order and position when they are removed from the freehub body. When the sprockets need to be replaced due to wear or the user wishes to change gear ratios available, only the sprockets are replaced, not the ratchet mechanism. Cassettes also allow the use of sprockets with fewer teeth, as in micro drive systems.
The ratchet mechanism, known as the freehub body, is still replaceable on most hubs, but forms a structural part of the hub. Cassette systems have a major advantage in that the drive-side axle bearing can be out near the frame, rather than being back towards the centre of the axle behind the freewheel. This greatly reduces the stress on the rear axle, making bent or broken axles extremely rare.
Since their introduction in the late 1970s cassettes have been used on increasing numbers of bicycles, starting at the high-end and over time becoming available on less expensive bikes. Today[when?] the vast majority of bicycles with derailleur gears use this newer design.
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On a bicycle, the cassette or cluster is the set of multiple sprockets that attaches to the hub on the rear wheel. A cogset works with a rear derailleur to provide multiple gear ratios to the rider. Cassettes come in two varieties, freewheels or cassettes, of which cassettes are a newer development. Although cassettes and freewheels perform the same function and look almost the same when installed, they have important mechanical differences and are not interchangeable.
A freewheel (also known as a block) consists of either a single sprocket or a set of sprockets mounted on a body which contains an internal ratcheting mechanism and mounts on a threaded hub. Threaded rear hubs were available in different thread patterns depending on the country of manufacture, French and British threads being the most common. The British Cycle Engineers Institute (CEI) thread was adopted as the international standard[when?] and is now known as British Standard Cycle (BSC). It is a standardized right-hand 1-3/8″-24 TPI (M34.925×1.058 mm) thread onto which a standard freewheel is screwed. This allows different brands of freewheels to be mounted on different brands of hubs.
The major disadvantage of the multiple sprocket freewheel design is that the drive-side bearing is located inboard of the freewheel, and as sprockets were added over time, the bearing moved inward, farther from the drive-side axle support. This resulted in more flexing stress being placed on the axle, which can bend or even break. Multiple speed freewheels were common on quality high end bikes until the late 1980s. Suntour — Maeda Industries (Japan) introduced a compact 6 speed freewheel which reduced the spacing between the sprockets and was the same width as a standard 5 speed freewheel but required a narrower chain than the standard. The concept was copied by European freewheel manufacturers Regina (Italy) and Maillard (France). As the number of sprockets on a multiple freewheel increased, and became physically wider, the freehub design overcame the axle/bearing problem associated with threaded hubs and began to supersede the freewheel design. Today[when?] it is rare to find a freewheel on a new bicycle with more than 7 speeds. Some new single-speed — especially BMX and utility bikes — and lower-end multi-geared bicycles continue to be manufactured and sold with freewheels.
Pedaling forces tighten a freewheel onto the hub, so no tool is required to install one. The ratcheting mechanism prevents the freewheel being loosened when the sprockets are turned counter-clockwise. A freewheel can be removed from the hub with one of the many specific freewheel removal tools that engages a spline or set of notches on the outboard end of the freewheel. Removal often requires considerable effort due to the large torque that tightens the freewheel during pedaling, and some freewheels cannot be removed intact. Future removal of a freewheel is facilitated by grease on the freewheel threads before installation.
Cassettes are distinguished from freewheels in that a cassette has a series of straight splines that form the mechanical connection between the sprockets and the cassette compatible hub, called a freehub, which contains the ratcheting mechanism. The entire cassette is held on the hub by means of a threaded lockring. Some cassette systems from the late 1980s and early 1990s use a threaded small sprocket to hold on the larger splined sprockets. Cassettes resemble freewheels when installed, but are clearly different when removed as they do not contain a freewheel's internal ratcheting mechanism.
The sprockets in a cassette are usually held together by three small bolts or rivets for ease of installation. These keep the sprockets and spacers in the correct order and position when they are removed from the freehub body. When the sprockets need to be replaced due to wear or the user wishes to change gear ratios available, only the sprockets are replaced, not the ratchet mechanism. Cassettes also allow the use of sprockets with fewer teeth, as in micro drive systems.
The ratchet mechanism, known as the freehub body, is still replaceable on most hubs, but forms a structural part of the hub. Cassette systems have a major advantage in that the drive-side axle bearing can be out near the frame, rather than being back towards the centre of the axle behind the freewheel. This greatly reduces the stress on the rear axle, making bent or broken axles extremely rare.
Since their introduction in the late 1970s cassettes have been used on increasing numbers of bicycles, starting at the high-end and over time becoming available on less expensive bikes. Today[when?] the vast majority of bicycles with derailleur gears use this newer design.
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