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Sandblasting

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Sandblasting

Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove surface contaminants. A pressurised fluid, typically compressed air, or a centrifugal wheel is used to propel the blasting material (often called the media). The first abrasive blasting process was patented by Benjamin Chew Tilghman on 18 October 1870.

There are several variants of the process, using various media; some are highly abrasive, whereas others are milder. The most abrasive are shot blasting (with metal shot) and sandblasting (with sand). Moderately abrasive variants include glass bead blasting (with glass beads) and plastic media blasting (PMB) with ground-up plastic stock or walnut shells and corncobs. Some of these substances can cause anaphylactic shock to individuals allergic to the media. A mild version is sodablasting (with baking soda). In addition, there are alternatives that are barely abrasive or nonabrasive, such as ice blasting and dry-ice blasting.

Sand blasting is also known as abrasive blasting, which is a generic term for the process of smoothing, shaping and cleaning a hard surface by forcing solid particles across that surface at high speeds; the effect is similar to that of using sandpaper, but provides a more even finish with no problems at corners or crannies. Sandblasting can occur naturally, usually as a result of particles blown by wind causing aeolian erosion, or artificially, using compressed air. An artificial sandblasting process was patented by Benjamin Chew Tilghman on 18 October 1870. Thomas Wesley Pangborn perfected the idea and added compressed air in 1904.

Sandblasting equipment typically consists of a chamber in which sand and air are mixed. The mixture travels through a hand-held nozzle to direct the particles toward the surface or work piece. Nozzles come in a variety of shapes, sizes, and materials. Boron carbide is a popular material for nozzles because it resists abrasive wear well.

Wet abrasive blasting uses water as the fluid moving the abrasives. The advantages are that the water traps the dust produced, and lubricates the surface. The water cushions the impact on the surface, reducing the removal of sound material.

One of the original pioneers of the wet abrasive process in late 1940s was Norman Ives Ashworth who found the advantages of using a wet process as a strong alternative to dry blasting. The process is available in all conventional formats including hand cabinets, walk-in booths, automated production machinery and total loss portable blasting units. Advantages include the ability to use extremely fine or coarse media with densities ranging from plastic to steel and the ability to use hot water and soap to allow simultaneous degreasing and blasting. The reduction in dust also makes it safer to use siliceous media and to abrade asbestos, radioactive or poisonous surfaces.

Process speeds are generally not as fast as conventional dry abrasive blasting when using the equivalent size and type of media, in part because the presence of water between the media and the substrate being processed creates a lubricating cushion that can protect both the surface and the media, reducing breakdown rates. Reduced impregnation of blasting material into the surface, dust reduction and the elimination of static cling can result in a very clean surface.

Wet blasting of mild steel will result in immediate or 'flash' corrosion of the blasted steel substrate due to the presence of water. The lack of surface recontamination also allows the use of single equipment for multiple blasting operations—e.g., stainless steel and mild steel items can be processed in the same equipment with the same media without problems.

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