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Pin tumbler lock

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Pin tumbler lock

The pin tumbler lock, also known as the Yale lock (after Linus Yale Jr) is a lock mechanism that uses a series of spring-loaded pins of varying lengths to prevent the lock from opening without the correct key. When the correct key is inserted the pins align precisely, allowing the plug within the lock cylinder to rotate freely, thereby unlocking the mechanism. If the wrong key is used, the pins remain misaligned, preventing the plug from turning and securing the lock against unauthorized access. It is one of the most widely used and enduring lock mechanisms in the world.

Pin tumblers are most commonly employed in cylinder locks, but may also be found in tubular pin tumbler locks (also known as radial locks or ace locks).

The first known example of a tumbler lock was found in the ruins of the Palace of Khorsabad built by king Sargon II (721–705 BC.) in Iraq. Basic principles of the pin tumbler lock may date as far back as 2000 BC in Egypt; the lock consisted of a wooden post affixed to the door and a horizontal bolt that slid into the post. The bolt had vertical openings into which a set of pins fitted. These could be lifted, using a key, to a sufficient height to allow the bolt to move and unlock the door. This wooden lock was one of Egypt's major developments in domestic architecture during classical times.

Such a lock, however, may be defeated by lifting the pins uniformly beyond the unlatching point. In 1805, the earliest patent for a double-acting pin tumbler lock – one where lifting the pins too much or too little prevented opening – was granted to American physician Abraham O. Stansbury in England. It was based on earlier Egyptian locks and Joseph Bramah's tubular pin tumbler lock. Two years later, Stansbury was granted a patent in the United States for his lock.

In 1848, Linus Yale Sr. invented the modern pin-tumbler lock. In 1861, Linus Yale Jr., inspired by the original 1840s pin-tumbler lock designed by his father, invented and patented a smaller flat key with serrated edges, as well as pins of varying lengths within the lock itself, the same design of the pin-tumbler lock in use today.

The pin tumbler is commonly used in cylinder locks. In this type of lock, an outer casing has a cylindrical hole in which the plug is housed. To open the lock, the plug must rotate.

The plug has a straight-shaped slot known as the keyway at one end to allow the key to enter the plug; the other end may have a cam or lever, which activates a mechanism to retract a locking bolt. The keyway often has protruding ledges that serve to prevent the key pins from falling into the plug, and to make the lock more resistant to picking. A series of holes, typically five or six of them, are drilled vertically into the plug. These holes contain key pins of various lengths, which are rounded to permit the key to slide over them easily.

Above each key pin is one or more spring-loaded driver pins. Simple locks typically have only one driver pin for each key pin, but locks requiring multi-keyed entry, such as a group of locks having a master key, may have extra driver pins known as spacer pins. The outer casing has several vertical shafts, which hold the spring-loaded pins.

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