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EMD GP40-2
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The EMD GP40-2 is a 4-axle diesel-electric locomotive built by General Motors Electro-Motive Division as part of its Dash 2 line between April 1972 and December 1986. The locomotive's power is provided by an EMD 645E3 16-cylinder engine which generates 3,000 horsepower (2.24 MW).
Production
[edit]Standard GP40-2 production totaled 861 units, with 817 built for U.S. railroads, 44 for Mexican railroads. Furthermore, 279 GP40-2s were built by General Motors Diesel (GMD) between 1974 and 1976. In addition, three GP40P-2s, passenger versions of the GP40-2, were built in 1974. Total production of the GP40-2 and its variations totaled 1,143 units.[citation needed]
Performance
[edit]With the 62:15 gearing (65-70 mph maximum) EMD rated the GP40-2 at 55,400 lb continuous tractive effort. Some had PF21 module that reduced the output below 23 mph, lowering continuous speed down to 11 mph.[citation needed]
Original buyers
[edit]| Owner | Quantity | Numbers | Notes |
|---|---|---|---|
| Atlanta and West Point Rail Road | 1 | 733 | to Seaboard System Railroad to CSX |
| Alaska Railroad | 15 | 3000–3005, 3007–3015 | 3000 renumbered to 3006 |
| Baltimore and Ohio Railroad | 218 | 4100–4162, 1977, GM50, 4185–4256, 4287–4311, 4322–4351, 4422–4447 | Chessie System paint to CSX |
| Boston and Maine Railroad | 18 | 300–317 | |
| Chesapeake and Ohio Railway | 95 | 4165–4184, 4262–4286, 4372–4421 | Chessie System paint to CSX |
| Ferrocarril Chihuahua al Pacífico | 29 | 1008–1036 | |
| Conrail | 124 | 3280–3403 | To CSX and Norfolk Southern Railway, |
| Denver and Rio Grande Western Railroad | 37 | 3094–3130 | All to Union Pacific Railroad. |
| U.S. Department of Transportation | 1 | 003 | |
| Detroit, Toledo and Ironton Railroad | 20 | 406–425 | to Grand Trunk Western Railroad 6406–6425. |
| Florida East Coast Railway | 24 | 411–434 | 433–434 were last built |
| Georgia Railroad | 2 | 755–756 | to Seaboard System Railroad to CSX |
| Kansas City Southern Railway | 4 | 796–799 | |
| Louisville and Nashville Railroad | 17 | 6600–6616 | Family Lines Paint, to Seaboard System Railroad to CSX |
| Reading Company | 5 | 3671–3675 | to Conrail |
| Richmond, Fredericksburg and Potomac Railroad | 7 | 141–147 | to CSX |
| St. Louis – San Francisco Railway ("Frisco") | 25 | 750–774 | to Burlington Northern 3040–3064 |
| St. Louis Southwestern Railway ("Cotton Belt") | 56 | 7248–7273, 7628–7657 | |
| Seaboard Coast Line Railroad | 25 | 1636–1656. 6617–6621 | 6617–6621 Family Lines paint; all to Seaboard System Railroad now CSX |
| Ferrocarril Sonora-Baja California | 15 | 2104–2112, 2309–2314 | 2104-2112 have High short hoods w/steam generator for passenger service only GP40-2 built with high short hoods |
| Southern Pacific Transportation Company | 68 | 7240–7247, 7608–7627, 7658–7677, 7940–7959 | |
| Texas, Oklahoma and Eastern Railroad | 3 | D15–D16, D20 | |
| Western Maryland Railway | 35 | 4257–4261, 4312–4321, 4352–4371 | Chessie System paint to CSX |
| Western Pacific Railroad | 15 | 3545–3559 | |
| Western Railway of Alabama | 1 | 708 | to Seaboard System Railroad to CSX |
| Total | 861 |
- GP40-2LW

| Railroad | Quantity | Road numbers | Notes |
|---|---|---|---|
| Canadian National Railway | 268 | CN 9400–9667, 9668–9677 | CN 9400–9632 are GP40-2L, 9633–9677 are GP40-2W. CN 9668–9677 are former GO Transit units purchased in 1991. |
| GO Transit | 11 | GO 700–710 | Ten to CN 9668–9677 in 1991. One (703) to Miami Tri-Rail, later sold to Aberdeen, Carolina & Western #703. |
| Total | 279 |
- GP40P-2

| Railroad | Quantity | Road numbers | Notes |
|---|---|---|---|
| Southern Pacific Transportation Company | 3 | 3197-3199 | Renumbered to 7600-7602. 7601 and 7602 went to UP as 1373 & 1375. 7600 went to IHB as 4010 |
| Total | 3 |
Rebuilds
[edit]Union Pacific has rebuilt 129 of their GP40's and GP40-2's into GP40N's at their Jenk's shop. These units received a microprocessor control system to increase adhesion, control options, and extend the life of the locomotive.[2][3]
CSX has rebuilt only one GP40-2 locomotive, numbered 6041 (originally BO 4141), into a hydrogen fuel cell locomotive in collaboration with CPKC on April 16, 2024. The unit's road number is 2100, and classified as GP38H2.[4] The railroad also rebuilt a handful of GP40-2 into GP40-3s, which features new cabs, new electronics, and other internal differences.[5]
Preservation
[edit]• Sonora Baja California 2107 is now preserved in a Museum in Mexicali, MX [citation needed]
See also
[edit]- List of GM-EMD locomotives
- List of GMD Locomotives
- Peacekeeper Rail Garrison, one ex-CSX GP40-2 was acquired by the United States Air Force and modified for a proposed rail-based ICBM system.
References
[edit]- ^ "MEC 507". 2022-11-06. Retrieved 2022-11-06.
- ^ Craig, R. "Union Pacific Motive Power". The Diesel Shop. Archived from the original on 28 December 2023. Retrieved 2024-03-15.
- ^ "Union Pacific Locomotive Roster". Up.com. Archived from the original on 4 January 2024. Retrieved 15 March 2024.
- ^ Stephens, Bill (April 16, 2024). "CSX debuts its first hydrogen-fuel cell locomotive (updated)". Trains. Trains Magazine. Retrieved June 26, 2024.
CSX did rebuild a GP40-2 for the first time at the Huntington shop.
- ^ Gunnoe, Chase (February 18, 2014). "CSX releases new Huntington-built GP38-3 and GP40-3 locomotives NEWSWIRE". Trains Magazine. Retrieved March 29, 2025.
- Foster, Gerald (1996). A Field Guide to Trains. New York, NY: Houghton Mifflin Company. ISBN 0-395-70112-0.
- Pinkepank, Jerry A. (1973). The Second Diesel Spotter's Guide. Milwaukee, Wisconsin: Kalmbach Publishing. ISBN 978-0-89024-026-7.
- Kristopans, Andre. "GM Serial Number Webpage". Archived from the original on 2013-02-22.
- Adel, Aaron. "Transit Toronto Webpage".
External links
[edit]EMD GP40-2
View on GrokipediaDevelopment and Design
Background and Origins
The EMD Dash 2 series represented a significant evolution in diesel-electric locomotive design, launched by General Motors' Electro-Motive Division (EMD) in 1972 to rectify persistent reliability challenges in prior models, including electrical system failures and maintenance complexities that plagued units like the GP40. These issues had become increasingly problematic amid the 1970s railroad industry's push for greater operational efficiency and reduced downtime, driven by economic pressures and regulatory changes following the 1960s era of expansion. The Dash 2 line introduced modular electrical components and improved control systems, facilitating easier diagnostics and repairs to meet these demands.[6] The GP40-2 emerged as a cornerstone of this series, introduced in April 1972 as the direct successor to the GP40, which had been produced from 1966 to 1971. It retained the 3,000 horsepower rating of its predecessor while incorporating the Dash 2 enhancements for enhanced maintainability.[7] Initial orders came from major U.S. railroads, including the Baltimore & Ohio, signaling strong market acceptance for a versatile four-axle locomotive suited to freight and intermodal service.[8] Production of the GP40-2 continued until December 1986, with a total of 1,143 units assembled by EMD in the United States and its affiliates, General Motors Diesel (GMD) in Canada, and export facilities in Mexico, underscoring its enduring role in North American railroading.[9]Key Improvements over GP40
The EMD GP40-2 represented an evolutionary upgrade within the manufacturer's Dash 2 series, introduced in 1972 to enhance reliability, maintainability, and overall performance compared to the original GP40. While retaining the fundamental 3,000 horsepower output of the 16-cylinder 645-series prime mover, the GP40-2 incorporated refinements to the 645E3 engine, including improved turbocharging for better efficiency and durability, along with upgraded fuel injectors.[10][2] A primary advancement was the adoption of the Dash 2 modular electrical system, which replaced the GP40's complex array of relays, switches, and interlocks with solid-state transistors, printed circuit boards, and plug-in control modules. This design significantly reduced wheel slip issues and improved diagnostic capabilities, while the AR10-D14 alternator—coupled with a 200V, three-phase, 16-pole unit integral to the main generator—enhanced power generation efficiency and minimized maintenance needs through fewer components and better ventilation.[2][4][10] Mechanical enhancements included an upgraded cooling system with a pressurized setup featuring two centrifugal water pumps and quieter AC motor-driven "Q"-type fans, which provided more effective heat dissipation and reduced operational noise. Dynamic braking was improved with extended-range, force-ventilated grid resistors, allowing for greater control and self-load testing capabilities during maintenance.[10][2][4] Structural modifications to the frame featured thicker center sills with a constant cross-section design, bolstering overall rigidity and load distribution. The locomotive standardized Blomberg-M trucks with flexible bolsters and swing hangers, which improved stability, traction, and ride quality over uneven track compared to the GP40's earlier configurations.[10][4] In terms of operator comfort and safety, the GP40-2 offered an optional isolated cab design incorporating AAR/EMD Phase II Clean Cab standards, which attenuated noise and vibration for reduced crew fatigue. It also featured early integration of anti-climber couplers as standard or optional equipment, enhancing crashworthiness at the ends of consists.[10][2]Technical Specifications
Engine and Electrical System
The EMD GP40-2 is equipped with a 16-cylinder, two-stroke, turbocharged EMD 645E3 prime mover, which delivers a nominal output of 3,000 horsepower (2,200 kW) at 900 rpm. This engine features a bore of 9.06 inches and a stroke of 10 inches, utilizing uniflow scavenging and Roots blower aspiration for efficient combustion. The design emphasizes reliability and maintainability, with the turbocharger enhancing power density while maintaining the proven architecture of the EMD 645 series.[10][11] The primary electrical generation is handled by an EMD AR10A6-D14 alternator, directly coupled to the engine crankshaft, which produces three-phase AC power converted to DC via silicon diode rectifiers for delivery to the traction motors at a nominal 600 volts. This alternator includes an integral auxiliary alternator for excitation and accessories. Compared to the AR10 generator in the predecessor GP40, the AR10A6-D14 offered enhanced cooling and output stability for better overall system efficiency.[10][2] Power is transmitted to four EMD D77 DC series-wound traction motors, one per axle on the B-B truck configuration, which are nose-suspended and force-ventilated. These motors provide a continuous full-field tractive effort of 54,700 lbf (243 kN) at 11.1 mph, supporting the locomotive's road-switching duties. The control system utilizes a load regulator for graduated power application through multiple steps, combined with wheel-slip correction and automatic sanding, while dynamic braking employs resistor grids for regenerative effort effective up to approximately 55 mph.[1][10] Fuel is stored in a main tank with a standard capacity of 2,600 US gallons (9,800 L), though configurations varied by builder and operator, with options up to 3,600 gallons for extended range on lines built by General Motors Diesel (GMD). This capacity supports operational ranges typical for a 3,000 hp locomotive, balancing weight distribution and refueling logistics.[10]Dimensions, Weight, and Performance Metrics
The EMD GP40-2 locomotive features standard dimensions for a four-axle road-switcher, with an overall length of 59 ft 2 in (18.03 m) over the couplers, a width of 10 ft 3 in (3.12 m), and a height of 15 ft 5+3⁄8 in (4.71 m) from the rail to the top of the cab.[2] These measurements ensure compatibility with typical American freight rail infrastructure, including clearance requirements on standard gauge tracks.[10] The locomotive's weight varies by configuration between 250,000 and 282,000 lb (113,000–128,000 kg), resulting in an axle loading of approximately 62,500–70,500 lb (28,300–32,000 kg) across its B-B truck arrangement.[2][5] This distribution optimizes adhesion for freight hauling while maintaining bridge and track load limits common in North American rail networks.[2] Performance metrics include a continuous top speed of 65 mph (105 km/h) and a starting tractive effort of 61,000 lbf (270 kN), enabling effective acceleration on level tangents and moderate inclines.[2] Wheel diameter is 40 in (1,016 mm), with a standard gear ratio of 62:15. The design supports operation on minimum curve radii corresponding to 15-degree curves and sustained full-power performance on 2.5% grades, facilitating versatile deployment across varied mainline and branchline terrains.[10][2]| Specification | Value | Unit |
|---|---|---|
| Length over couplers | 59 ft 2 in | 18.03 m |
| Width | 10 ft 3 in | 3.12 m |
| Height | 15 ft 5+3⁄8 in | 4.71 m |
| Weight range | 250,000–282,000 | lb (113,000–128,000 kg) |
| Axle loading | 62,500–70,500 | lb (28,300–32,000 kg) |
| Top speed (continuous) | 65 | mph (105 km/h) |
| Starting tractive effort | 61,000 | lbf (270 kN) |
| Minimum curve | 15 degrees | - |
| Grade capability (full power) | 2.5 | % |