Halogen lamp
Halogen lamp
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Halogen lamp

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Halogen lamp

A halogen lamp (also called tungsten halogen, quartz-halogen, and quartz iodine lamp) is an incandescent lamp consisting of a tungsten filament sealed in a compact transparent envelope that is filled with a mixture of an inert gas and a small amount of a halogen, such as iodine or bromine. The combination of the halogen gas and the tungsten filament produces a halogen-cycle chemical reaction, which redeposits evaporated tungsten on the filament, increasing its life and maintaining the clarity of the envelope. This allows the filament to operate at a higher temperature than a standard incandescent lamp of similar power and operating life; this also produces light with higher luminous efficacy and color temperature. The small size of halogen lamps permits their use in compact optical systems for projectors and illumination. The small glass envelope may be enclosed in a much larger outer glass bulb, which has a lower temperature, protects the inner bulb from contamination, and makes the bulb mechanically more similar to a conventional lamp.

Standard and halogen incandescent bulbs are much less efficient than LED and compact fluorescent lamps, and therefore have been or are being phased out in many places.

A carbon filament lamp using chlorine to prevent darkening of the envelope was patented by Edward Scribner of the US Electric Lighting Co. in 1882, and chlorine-filled "NoVak" lamps were marketed in 1892.

The use of iodine was proposed in a 1933 patent which also described the cyclic redeposition of tungsten back onto the filament. In 1959, General Electric patented a practical lamp using iodine.

In 2009, the EU and other European countries began a phase-out of inefficient bulbs. The production and importation of directional mains-voltage halogen bulbs was banned on 1 September 2016, and non-directional halogen bulbs followed on 1 September 2018. Australia banned some halogen light bulbs above 10W from September 2021 in favour of eco-halogen bulbs, later than the planned date of September 2020 to keep the policy in line with the European Union. In June 2021, the UK government also announced plans to end the sale of halogen light bulbs from September, as part of the UK's wider efforts to tackle climate change.

In ordinary incandescent lamps, evaporated tungsten mostly deposits onto the inner surface of the bulb, causing the bulb to blacken and the filament to grow increasingly weak until it eventually breaks. The presence of the halogen, however, sets up a reversible chemical reaction cycle with this evaporated tungsten. The halogen cycle keeps the bulb clean and causes the light output to remain almost constant throughout the bulb's life. At moderate temperatures, the halogen reacts with the evaporating tungsten, the halide formed being moved around in the inert gas filling. At some point, however, it will reach higher temperature regions within the bulb where it then dissociates, releasing tungsten back onto the filament and freeing the halogen to repeat the process. However, the overall bulb envelope temperature must be significantly higher than in conventional incandescent lamps for this reaction to succeed: it is only at temperatures of above 250 °C (482 °F) on the inside of the glass envelope that the halogen vapor can combine with the tungsten and return it to the filament rather than the tungsten becoming deposited on the glass. A 300-watt tubular halogen bulb operated at full power quickly reaches a temperature of about 540 °C (1,004 °F), while a 500-watt regular incandescent bulb operates at only 180 °C (356 °F) and a 75-watt regular incandescent at only 130 °C (266 °F).

The bulb must be made of fused silica (quartz) or a high-melting-point glass (such as aluminosilicate glass). Since quartz is very strong, the gas pressure can be higher which reduces the rate of evaporation of the filament, permitting it to run a higher temperature (and so luminous efficacy) for the same average life. The tungsten released in hotter regions does not generally redeposit where it came from, so the hotter parts of the filament eventually thin out and fail.

Quartz iodine lamps, using elemental iodine, were the first commercial halogen lamps launched by GE in 1959. Quite soon, bromine was found to have advantages, but was not used in elemental form. Certain hydrocarbon bromine compounds gave good results. Regeneration of the filament is also possible with fluorine, but its chemical reactivity is so great that other parts of the lamp are attacked. The halogen is normally mixed with a noble gas, often krypton or xenon. The first lamps used only tungsten for filament supports, but some designs use molybdenum – an example being the molybdenum shield in the H4 twin filament headlight for the European Asymmetric Passing Beam.

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