LHB coach

Linke-Hofmann-Busch (LHB) coach is a passenger coach of Indian Railways that is developed by Linke-Hofmann-Busch of Germany and produced by rail coach manufacturing units at Kapurthala, Chennai and Raebareli. They have been used since 2000 on the 1,676 mm (5 ft 6 in) broad gauge network of Indian railways. Initially, 24 air-conditioned coaches were imported from Germany for use in the Shatabdi express following which, the Rail Coach Factory started manufacturing after technology transfer. IR declared that all ICF coaches will be replaced by LHB coaches to provide more safety and comfort. The last ICF Coach was flagged off on 19 January 2018, making way for LHB Coaches to be used for all new coaches to be introduced by Indian Railways in the future. As on 1 October 2025, 75% of all non Multiple Unit (MU) Express trains of Indian Railways are running with LHB Rakes.

During 1993–94, Indian Railways decided to look for a passenger coach design which would be lighter and capable of higher speeds compared to their existing rakes. The main features of the Railways' specification were high speed light weight coaches to run on the present infrastructure of the Indian Railways, i.e. the railway, track and environmental conditions in India at an operating speed of 160 kilometres per hour (99 mph). It was decided by the Railways that the design would first be tried in the Rail Coach Factory in Kapurthala (RCF), and upon successful completion of this trial, it would be tried in the Integral Coach Factory in Perambur.

In 1995, after a global selection process, Alstom-LHB received the order from Indian Railways to design and develop a new passenger coach under a transfer of technology agreement. As part of the order, Alstom-LHB had to execute two contracts, one for the supply of "Light Weight High Speed Coaches for Broad Gauge" which includes the development, design and manufacture of 19 AC 2nd class chair cars, 2 AC executive class chair cars and 3 generator-cum-brake vans and the other contract for the "Technology Transfer" which includes the transfer of technology for design and manufacturing, the training of Indian Railways personnel in the premises of the manufacturer and the technical assistance at RCF during the start of production.

Out of the 24 coaches imported from Germany, all of them mostly being air-conditioned chair cars, the first lot were used for New Delhi-Lucknow Shatabdi Express on a trial basis. It didn't turn out be successful as the coaches' wide windows were targets of mischief and stone-pelting. Railways had to use sealing tapes to tape up the bruised windows. When these rakes were brought into service, couplers came unstuck and the data collected from the passenger feedback showed that the air conditioning was not "very effective". They were withdrawn from service and after attending to the problems, Railways reintroduced them on the New Delhi-Lucknow Shatabdi Express and proved successful.

The RCF began to manufacture other variants of LHB design like the air-conditioned first class, AC 2 tier sleeper, AC 3 tier sleeper, hot buffet (pantry) car etc., from 2001 to 2002, and rolled out its first rake in December 2002. The first such rake was introduced for Mumbai–New Delhi Rajdhani Express in December 2003. Up to November 2023, over 31,000 LHB coaches have been produced by the RCF, ICF, and MCF. These coaches are being used in various trains across the country and have been offering better passenger comfort. Indian Railways plans to convert all trains to LHB or Vande Bharat type coaches by 2030. But at the current rate of progress the project is set to complete by 2035.

The coaches are designed for an operating speed up to 160 km/h (99 mph) and could go up to 200 km/h (124 mph). They have been tested up to 180 km/h (112 mph). Their length of 23.54 m (77.2 ft) and a width of 3.24 m (10.6 ft) means a higher passenger capacity, compared to conventional rakes. The tare weight of the AC chair car was weighed as 39.5 tonnes (38.9 long tons; 43.5 short tons).

These coaches are considered anti-telescopic, which means they do not get smashed through a second coach or flip in case of a collision (chiefly head-on). These coaches are made of stainless steel and the interiors are made of aluminium which make them lighter as compared to conventional rakes. Each coach also has an "advanced pneumatic disc brake system" for efficient braking at higher speeds, "modular interiors" that integrate lighting into ceiling and luggage racks with wider windows. The improved suspension system of LHB coaches ensures more riding comfort for the passengers compared to conventional rakes. The air conditioning system of the LHB coaches is of higher capacity compared to the older rakes and is electronically controlled which is said to give passengers better comfort than the older coaches during summer and winter seasons. They are relatively quieter as each coach produces a maximum noise level of 60 decibels while conventional coaches can produce 100 decibels.

Each LHB coach costs between ₹15 million (US$180,000) to ₹20 million (US$240,000), whereas the power car which houses a generator costs about ₹30 million (US$350,000).