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Poly(methyl methacrylate)

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Poly(methyl methacrylate)

Poly(methyl methacrylate) (PMMA) is a synthetic polymer derived from methyl methacrylate. It is a transparent thermoplastic used as an engineering plastic. PMMA is also known as acrylic, acrylic glass, as well as by the trade names and brands Crylux, Walcast, Hesalite, Plexiglas, Acrylite, Lucite, PerClax, and Perspex, among several others (see below). This plastic is often used in sheet form as a lightweight or shatter-resistant alternative to glass. It can also be used as a casting resin, in inks and coatings, and for many other purposes.

It is often technically classified as a type of glass in that it is a non-crystalline vitreous substance, hence its occasional historic designation as acrylic glass.

The first acrylic acid was created in 1843. Methacrylic acid, derived from acrylic acid, was formulated in 1865. The reaction between methacrylic acid and methanol results in the ester methyl methacrylate.

It was developed in 1928 in several different laboratories by many chemists, such as William R. Conn, Otto Röhm, and Walter Bauer, and first brought to market in 1933 by the German company Röhm & Haas AG (as of January 2019, part of Evonik Industries) and its partner and former U.S. affiliate Rohm and Haas Company under the trademark Plexiglas.

Polymethyl methacrylate was discovered in the early 1930s by British chemists Rowland Hill and John Crawford at Imperial Chemical Industries (ICI) in the United Kingdom.[citation needed] ICI registered the product under the trademark Perspex. About the same time, chemist and industrialist Otto Röhm of Röhm and Haas AG in Germany attempted to produce safety glass by polymerizing methyl methacrylate between two layers of glass. The polymer separated from the glass as a clear plastic sheet, which Röhm gave the trademarked name Plexiglas in 1933. Both Perspex and Plexiglas were commercialized in the late 1930s. In the United States, E.I. du Pont de Nemours & Company (now DuPont Company) subsequently introduced its own product under the trademark Lucite. In 1936 ICI Acrylics (now Lucite International) began the first commercially viable production of acrylic safety glass. During World War II both Allied and Axis forces used acrylic glass for submarine periscopes and aircraft windscreen, canopies, and gun turrets. Scraps of acrylic were also used to make clear pistol grips for the M1911A1 pistol or clear handle grips for the M1 bayonet or theater knives so that soldiers could put small photos of loved ones or pin-up girls' pictures inside. They were called "Sweetheart Grips" or "Pin-up Grips". Others were used to make handles for theater knives made from scrap materials. Civilian applications followed after the war.

Common orthographic stylings include polymethyl methacrylate and polymethylmethacrylate. The full IUPAC chemical name is poly(methyl 2-methylpropenoate), although it is a common mistake to use "an" instead of "en".

Although PMMA is often called simply "acrylic", acrylic can also refer to other polymers or copolymers containing polyacrylonitrile. Notable trade names and brands include Walcast, Acrylite, Altuglas, Astariglas, Cho Chen, Crystallite, Cyrolite, Hesalite (when used in Omega watches), Lucite, Optix, Oroglas, PerClax, Perspex, Plexiglas, R-Cast, and Sumipex.

PMMA is a strong, tough, and lightweight material. It has a density of 1.17–1.20 g/cm3, which is approximately half that of glass, which is generally, depending on composition, 2.2–2.53 g/cm3. It also has good impact strength, higher than both glass and polystyrene, but significantly lower than polycarbonate and some engineered polymers. PMMA ignites at 460 °C (860 °F) and burns, forming carbon dioxide, water, carbon monoxide, and low-molecular-weight compounds, including formaldehyde.

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