Mortar (masonry)

Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colours or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft clay, as those used between bricks, as well as cement mortar. The word "mortar" comes from the Old French word mortier, "builder's mortar, plaster; bowl for mixing." (13c.).

Cement mortar becomes hard when it cures, resulting in a rigid aggregate structure; however, the mortar functions as a weaker component than the building blocks and serves as the sacrificial element in the masonry, because mortar is easier and less expensive to repair than the building blocks. Bricklayers typically make mortars using a mixture of sand, a binder, and water. The most common binder since the early 20th century is Portland cement, but the ancient binder lime (producing lime mortar) is still used in some specialty new construction. Lime, lime mortar, and gypsum in the form of plaster of Paris are used particularly in the repair and repointing of historic buildings and structures, so that the repair materials will be similar in performance and appearance to the original materials. Several types of cement mortars and additives exist.

The first mortars were made of mud and clay, as demonstrated in the 10th millennium BC buildings of Jericho, and the 8th millennium BC of Ganj Dareh.

According to Roman Ghirshman, the first evidence of humans using a form of mortar was at the Mehrgarh of Baluchistan in what is today Pakistan, built of sun-dried bricks in 6500 BC.

Gypsum mortar, also called plaster of Paris, was used in the construction of many ancient structures. It is made from gypsum, which requires a lower firing temperature. It is therefore easier to make than lime mortar and sets up much faster, which may be a reason it was used as the typical mortar in ancient, brick arch and vault construction. Gypsum mortar is not as durable as other mortars in damp conditions.

In the Indian subcontinent, multiple cement types have been observed in the sites of the Indus Valley civilization, with gypsum appearing at sites such as the Mohenjo-daro city-settlement, which dates to earlier than 2600 BC.

Gypsum cement that was "light grey and contained sand, clay, traces of calcium carbonate, and a high percentage of lime" was used in the construction of wells, drains, and on the exteriors of "important looking buildings." Bitumen mortar was also used at a lower-frequency, including in the Great Bath at Mohenjo-daro.

In early Egyptian pyramids, which were constructed during the Old Kingdom (~2600–2500 BC), the limestone blocks were bound by a mortar of mud and clay, or clay and sand. In later Egyptian pyramids, the mortar was made of gypsum, or lime. Gypsum mortar was essentially a mixture of plaster and sand and was quite soft.