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S-IC

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S-IC

The S-IC (pronounced S-one-C) was the first stage of the American Saturn V rocket. The S-IC stage was manufactured by the Boeing Company. Like the first stages of most rockets, more than 90% of the mass at launch was propellant, in this case RP-1 rocket fuel and liquid oxygen (LOX) oxidizer. It was 42 m (138 ft) tall and 10 m (33 ft) in diameter. The stage provided 34,500 kN (7,750,000 lbf) of thrust at sea level to get the rocket through the first 61 km (38 mi) of ascent. The stage had five F-1 engines in a quincunx arrangement. The center engine was fixed in position, while the four outer engines could be hydraulically gimballed to control the rocket.

The Boeing Co. was awarded the contract to manufacture the S-IC on December 15, 1961. By this time the general design of the stage had been decided on by the engineers at the Marshall Space Flight Center (MSFC). The main place of manufacture was the Michoud Assembly Facility, New Orleans. Wind tunnel testing took place in Seattle and the machining of the tools needed to build the stages at Wichita, Kansas.

MSFC built two test stages (S-IC-S, the structural test "stage" which actually consisted of the various stage subassemblies but which was never fully assembled into a complete stage, and S-IC-T, the static test stage) and the first two flight models (S-IC-1 and -2).

It took roughly seven to nine months to build the tanks and 14 months to complete a stage. The first stage built by Boeing was S-IC-D, a test model. Boeing also built a second test first stage, the S-IC-F stage

In addition to the four test stages, NASA ordered 15 flight stages (S-IC-1 through -15) to support the initial Apollo program. In July 1967, NASA awarded Boeing a contract to begin long-lead-time item acquisition (such as propellant lines and tank components) for the 16th and 17th S-IC stages. A full contract for the construction of S-IC-16 to S-IC-25 was drafted throughout mid-1967, but stages past S-IC-15 were canceled altogether in October of that year due to budgetary restrictions. S-IC-16 to -25 would have been utilized for follow-on Apollo missions, including those from the Apollo Applications Program.

The S-IC was composed of five major subsections.

The largest and heaviest single component of the S-IC was the thrust structure, with a mass of 48,000 pounds (22,000 kg). It was designed to support the thrust of the five engines and redistribute it evenly across the base of the rocket. There were four anchors which held down the rocket as it built thrust. These were among the largest aluminum forgings produced in the U.S. at the time, measuring 15 feet (4.6 m) long and weighing in at 1,800 pounds (820 kg). The four stabilizing fins withstood a temperature of 2,000 °F (1,100 °C).

The five F-1 engines were ignited in 3 staggered events, where the center engine was first ignited, followed by two outer engines, and then the remaining two outer engines. These three ignition events were separated by just 300 milliseconds. This staggered ignition approach lessened the loads on the thrust structure, as an instantaneous ignition of all five engines would impart immense stress on the stage.

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