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Current limiting

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Current limiting

Current limiting is the practice of imposing a limit on the current that may be delivered to a load to protect the circuit generating or transmitting the current from harmful effects due to a short-circuit or overload. The term "current limiting" is also used to define a type of overcurrent protective device. According to the 2020 NEC/NFPA 70, a current-limiting overcurrent protective device is defined as, "A device that, when interrupting currents in its current-limiting range, reduces the current flowing in the faulted circuit to a magnitude substantially less than that obtainable in the same circuit if the device were replaced with a solid conductor having compatible impedance."

An inrush current limiter is a device or combination of devices used to limit inrush current. Passive resistive components such as resistors (with power dissipation drawback), or negative temperature coefficient thermistors are simple options, while a positive temperature coefficient thermistor is used to limit current afterward, as the circuit has been operating (with cool-down time drawback on both). More complex solutions using active components can be used when more straightforward options are unsuitable.

Some electronic circuits employ active current limiting since a fuse may not protect solid-state devices.

One style of current-limiting circuit is shown in the image. The schematic represents a simple protection mechanism used in regulated DC supplies and class-AB power amplifiers.

Q1 is the pass or output transistor. Rsens is the load current sensing device. Q2 is the protection transistor, which turns on as soon as the voltage across Rsens becomes about 0.65 V. This voltage is determined by the value of Rsens and the load current through it (Iload). When Q2 turns on, it removes the base current from Q1, thereby reducing the collector current of Q1, which is nearly the load current. Thus, Rsens fixes the maximum current to a value given by 0.65/Rsens. For example, if Rsens = 0.33 Ω, the current is limited to about 2 A even if Rload becomes a short (and Vo becomes zero).

Further, this power dissipation will remain as long as the overload exists, which means that the devices must be capable of withstanding it for a substantial period. This power dissipation will be substantially less than if no current-limiting circuit had been provided. In this technique, beyond the current limit, the output voltage will decrease to a value depending on the current limit and load resistance.

To reduce the heat that must be dissipated by the pass devices under a short-circuit, foldback current limiting is used, which reduces current in the short-circuit case. Under a short circuit, where the output voltage has reduced to zero, the current is typically limited to a small fraction of the maximum current.

The prime purpose of foldback current limiting in linear power supplies is to keep the output transistor within its safe power dissipation limit. A linear regulator dissipates the difference between input and output voltages as heat. Under overload conditions, the output voltage falls, so the difference becomes larger, thus increasing dissipation. Foldback helps to keep the output transistor within its safe operating area under fault and overload conditions. Foldback also significantly reduces the power dissipation in the load in fault conditions, which can reduce the risks of fire and heat damage.

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