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Disc brake

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Disc brake

A disc brake is a type of brake that uses the calipers to squeeze pairs of pads against a disc (sometimes called a [brake] rotor) to create friction. There are two basic types of brake pad friction mechanisms: abrasive friction and adherent[further explanation needed] friction. This action slows the rotation of a shaft, such as a vehicle axle, either to reduce its rotational speed or to hold it stationary. The energy of motion is converted into heat, which must be dissipated to the environment.

Hydraulically actuated disc brakes are the most commonly used mechanical device for slowing motor vehicles. The principles of a disc brake apply to almost any rotating shaft. The components include the disc, master cylinder, and caliper, which contain at least one cylinder and two brake pads on both sides of the rotating disc.

The development of disc-type brakes began in England in the 1890s. In 1902, the Lanchester Motor Company designed brakes that looked and operated similarly to a modern disc-brake system even though the disc was thin and a cable activated the brake pad. Other designs were not practical or widely available in cars for another 60 years. Successful application began in airplanes before World War II. The German Tiger tank was fitted with discs in 1942. After the war, technological progress began in 1949, with caliper-type four-wheel disc brakes on the Crosley line and a Chrysler non-caliper type. In the 1950s, there was a demonstration of superiority at the 1953 24 Hours of Le Mans race, which required braking from high speeds several times per lap. The Jaguar racing team won, using disc brake-equipped cars, with much of the credit being given to the brakes' superior performance over rivals equipped with drum brakes. Mass production began with the 1949–1950 inclusion in all Crosley production, with sustained mass production starting in 1955 Citroën DS.

Disc brakes offer better stopping performance than drum brakes because the disc is more readily cooled. Consequently, discs are less prone to the brake fade caused when brake components overheat. Disc brakes also recover more quickly from immersion (wet brakes are less effective than dry ones).

Most drum brake designs have at least one leading shoe, which gives a servo-effect. By contrast, a disc brake has no self-servo effect, and its braking force is always proportional to the pressure placed on the brake pad by the braking system via any brake servo, brake pedal, or lever. This tends to give the driver a better "feel" and helps to avoid impending lockup. Drums are also prone to "bell mouthing" and trap worn lining material within the assembly, causing various braking problems.[citation needed]

The disc is usually made of cast iron. In some cases, it may be made of composites such as reinforced carbon–carbon or ceramic matrix composites. This is connected to the wheel and the axle. To slow down the wheel, friction material in the form of brake pads, mounted on the brake caliper, is forced mechanically, hydraulically, pneumatically, or electromagnetically against both sides of the disc. Friction causes the disc and attached wheel to slow or stop.

The brake disc is the rotating part of a wheel's disc brake assembly, against which the brake pads are applied. The material is typically gray iron, a form of cast iron. The design of the discs varies. Some are solid, but others are hollowed out with fins or vanes joining the disc's two contact surfaces (usually included in the casting process). The weight and power of the vehicle determine the need for ventilated discs. The "ventilated" disc design helps to dissipate the generated heat and is commonly used on the more heavily loaded front discs.

Discs for motorcycles, bicycles, and many cars often have holes or slots cut through the disc. This is done for better heat dissipation, to aid surface-water dispersal, to reduce noise, to reduce mass, or purely for non-functional aesthetics.[citation needed]

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