GWR railcars
GWR railcars
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GWR railcars

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GWR railcars

In 1933, the Great Western Railway introduced the first of what was to become a successful series of diesel railcars, which survived in regular use into the 1960s, when they were replaced with the new British Rail "first generation" type diesel multiple units.

The original design featured streamlined bodywork, which was very much the fashion at the time. The rounded lines of the first examples built led to their nickname: "flying banana". The preserved W4W is an example of the original, rounded body shape. Later "razor edge" examples, such as No. 27 (pictured), had much more angular (and practical) bodywork, yet the nickname persisted for these too.

The interiors of railcars No. 1 to No. 18 were heated by using waste heat from the engine cooling water. This system proved unreliable in service due to issues with the thermostatic valves employed. Later vehicles from No. 19 onward abandoned this system due to its unreliability and because their revised specification demanded that they be able to haul steam-heated rolling stock.

These later vehicles, No. 19 onwards, were equipped with steam heating systems which were capable of heating both the vehicle's interior and that of any additional trailed vehicles, via a steam supply to the standard steam heating equipment. Steam was produced by a fully automatic Vapor Clarkson steam generator manufactured by Gresham and Craven Ltd under licence from the Vapor car co. The generator was of the water tube with counterflow arrangement type, and could supply up to 300 lb of steam per hour, at 45 lb per square inch. The quantity of steam supplied could be varied by the driver to suit the demand required by a solo railcar, or plus one, or plus two, trailer vehicles. The fuel was the same diesel as was used by the railcar's engines, drawn from a separate 45-gallon tank. The water supply for the heating system was a single 100-gallon tank.

Railcars No. 1 to No. 18 were powered by a high-speed diesel engine manufactured by A.E.C, producing a maximum brake power output of 130 hp (97 kW). The engine was of the straight 6 configuration, with a bore of 115 mm diameter and a stroke of 142 mm. This gave a total displacement of 8.85 litres. The maximum operating speed was 1,800 rpm.

Railcars No. 19 onwards were powered by a modified version of the previous engine. This engine was equipped with direct injection and the bore diameter was enlarged to 120 mm, the stroke remaining at 142 mm. This engine produced a lower brake power output of 105 hp at 1,650 rpm.

An unusual feature was the external cardan shaft drive from the gearbox on the rear of a horizontally mounted engine to road-vehicle style reduction boxes outboard of the two axles on one bogie. Later units had two such engine-and-drive combinations placed on opposite sides. Railcars 19–20 were fitted with a separate high-low ratio gearbox on the final drive side of the gearbox, which allowed a top speed of about 60–70 mph (97–113 km/h) in high and about 40–45 mph (64–72 km/h) in low. Railcar W20W retains this in preservation.

The brake system on railcars No. 2, 3 and 4 was unconventional. Instead of the usual vacuum-actuated tread brakes used on most British rolling stock of the period, an automotive-style system was adopted, utilising vacuum-hydraulically actuated drum brakes. A vacuum brake cylinder and hydraulic master cylinder set was mounted on each bogie. From the master cylinder, hydraulic fluid passed through hoses to the operating cylinders. The operating cylinders actuated cam mechanisms within the brake drums to apply the internally expanding brake shoes to the inside circumference of the drums. The 20 inch internal diameter cast steel brake drums were bolted to the inside face of one wheel per axle.

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