Lockout–tagout
Lockout–tagout
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Lockout–tagout

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Lockout–tagout

Lock out, tag out or lockout/tagout (LOTO) is a safety procedure that ensures dangerous equipment is properly shut off and not able to be restarted prior to the completion of maintenance or repair work. It requires that hazardous energy sources be "isolated and rendered inoperative" before work is started on the equipment in question. The isolated power sources are then locked and a tag is placed on the lock identifying the worker and reason the LOTO is placed on it. The worker then holds the key for the lock, ensuring that only that worker can remove the lock and start the equipment. This prevents accidental startup of equipment while it is in a hazardous state or while a worker is in direct contact with it.

Lockout–tagout is used across industries as a safe method of working on hazardous equipment and is mandated by law in some countries.

Disconnecting or making safe the equipment involves the removal of all energy sources and is known as isolation. The steps necessary to isolate equipment are often documented in an isolation procedure or a lockout tagout procedure. The isolation procedure generally includes the following tasks:

The locking and tagging of the isolation point ensures that others cannot de-isolate the device. Emphasizing the last step, the entire process can also be referred to as lock, tag, and try.[citation needed]

In the United States, the National Electrical Code states that a safety/service disconnect must be installed within sight of serviceable equipment. The safety disconnect ensures the equipment can be isolated and there is less chance of someone turning the power back on if they can see the work going on.

In industrial processes, it may be difficult to identify sources of danger. For example, a food processing plant may have input and output tanks and high-temperature cleaning systems connected, but not in the same room or area of the factory.

Safety equipment manufacturers provide a range of isolation devices specifically designed to fit various switches, valves and effectors. For example, most circuit breakers have a provision to have a small padlock attached to prevent their activation. For other devices such as ball or gate valves, plastic pieces which either fit against the pipe and prevent movement, or clamshell-style objects which completely surround the valve and prevent its manipulation are used.[citation needed]

A common feature of these devices is their bright color, usually red, to increase visibility and allow workers to readily see if a device is isolated. Also, the devices are usually of such a design and construction to prevent it being removed with any moderate force – for example, an isolation device does not have to resist a chainsaw, but if an operator forcibly removes it, it will be immediately visible that it has been tampered with.[citation needed]

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