Oxygen plant
Oxygen plant
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Oxygen plant

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Oxygen plant

Oxygen plants are industrial systems designed to generate oxygen. They typically use air as a feedstock and separate it from other components of air using pressure swing adsorption or membrane separation techniques. Such plants are distinct from cryogenic separation plants which separate and capture all the components of air.

Oxygen finds broad application in various technological processes and in almost all industry branches. The primary oxygen application is associated with its capability of sustaining burning process, and the powerful oxidant properties.

Due to that, oxygen has become widely used in the metal processing, welding, cutting and brazing processes. In the chemical and petrochemical industries, as well as in the oil and gas sector oxygen is used in commercial volumes as an oxidizer in chemical reactions.

Gas separation by adsorption systems is based on differential rates of adsorption of the components of a gas mixture into a solid adsorbent.

The current means of gaseous oxygen production from air by the use of adsorption technology produce a high fraction of oxygen as their output. The mechanism of operation of a modern oxygen adsorption plant is based on the variation of uptake of a particular gas component by the adsorbent as the temperature and partial pressure of the gas is changed.

The gas adsorption and adsorbent regeneration processes may therefore be regulated by varying of the pressure and temperature parameters.

The oxygen plant flow process is arranged in such a way that highly absorbable gas mixture components are taken in by adsorbent, while low absorbable and non-absorbable components go through the plant. Today, there exist three methods of arranging the adsorption-based air separation process with the use of swing technologies: pressure (PSA), vacuum (VSA) and mixed (VPSA) ones. In the pressure swing adsorption flow processes, oxygen is recovered under above-atmospheric pressure and regeneration is achieved under atmospheric pressure. In vacuum swing adsorption flow processes, oxygen is recovered under atmospheric pressure, and regeneration is achieved under negative pressure. The mixed systems operation combines pressure variations from positive to negative.

The adsorption oxygen plants produce 5 to 5,000 normal cubic meters per hour of oxygen with a purity of 93-95%. These systems, designated for indoor operation, are set to effectively produce gaseous oxygen from atmospheric air.

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