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RepRap

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RepRap

RepRap (a contraction of replicating rapid prototyper) is a project to develop low-cost 3D printers that can print most of their own components. As open designs, all of the designs produced by the project are released under a free software license, the GNU General Public License.

Due to the ability of these machines to make some of their own parts, authors envisioned the possibility of cheap RepRap units, enabling the manufacture of complex products without the need for extensive industrial infrastructure. They intended for the RepRap to demonstrate evolution in this process as well as for it to increase in number exponentially. A preliminary study claimed that using RepRaps to print common products results in economic savings.

The RepRap project started in England in 2005 as a University of Bath initiative, but it is now made up of hundreds of collaborators worldwide.

RepRap was founded in 2005 by Adrian Bowyer, a Senior Lecturer in mechanical engineering at the University of Bath in England. Funding was obtained from the Engineering and Physical Sciences Research Council.

On 13 September 2006, the RepRap 0.2 prototype printed the first part identical to its own, which was then substituted for the original part created by a commercial 3D printer. On 9 February 2008, RepRap 1.0 "Darwin" made at least one instance of over half its rapid-prototyped parts. On 14 April 2008, RepRap made an end-user item: a clamp to hold an iPod to the dashboard of a Ford Fiesta car. By September that year, at least 100 copies had been produced in various countries. On 29 May 2008, Darwin achieved self replication by making a complete copy of all its rapid-prototyped parts (which represent 48% of all the parts, excluding fasteners). A couple hours later the "child" machine had made its first part: a timing-belt tensioner.

In April 2009, electronic circuit boards were produced automatically with a RepRap, using an automated control system and a swappable head system capable of printing both plastic and conductive solder. On 2 October 2009, the second generation design, called Mendel, printed its first part. Mendel's shape resembles a triangular prism rather than a cube. Mendel was completed in October 2009. On 27 January 2010, the Foresight Institute announced the "Kartik M. Gada Humanitarian Innovation Prize" for the design and construction of an improved RepRap.

On 31 August 2010, the third generation design was named Huxley. It was a miniature of Mendel, with 30% of the original print volume. Within two years, RepRap and RepStrap building and use were widespread in the technology, gadget and engineering communities.

In 2012, the first successful Delta design, Rostock, had a radically different design. The latest iterations used OpenBeams, wires (typically Dyneema or Spectra fishing lines) instead of belts, and so forth, which also represented some of the latest trends in RepRaps.[citation needed]

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