Recent from talks
Knowledge base stats:
Talk channels stats:
Members stats:
William Champion (metallurgist)
William Champion (1709–1789) is credited with patenting a process in Great Britain to distill zinc metal from calamine using charcoal in a smelter.
After Abraham Darby I had left the Bristol Brass Company to form his own new copper works at Coalbrookdale, fellow Quaker Nehemiah Champion took over leadership. Nehemiah had three sons: John (1705–1794); Nehemiah (1709–1782); and the youngest William (1710–1789).
As a young man, William Champion toured Europe to learn the art of brass making, returning to become a junior partner in the Bristol Brass Company in 1730. He then experimented for six years to develop a process to create zinc – then known as spelter. Using a scaled-up process similar to that used at the Zawar mines in India where this process was available centuries before William Champion rediscovered it, since the 12th century AD, he overcame the difficulties of zinc vaporising at 907 °C by introducing a condensing vapour into the process through distillation. He obtained a patent for his method in July 1738, and his system remained in production for over 100 years.
Under the Bristol Brass Company, from 1738 within works established at the Old Market, by September 1742 he had produced 400 kilograms (880 lb) of zinc per charge from six crucibles located in the furnace, at a cost of around £7,000. However, he had now created two sets of enemies:
In 1742 father Nehemiah – a widower – married a widow, Martha Vandewall, the sister of Thomas Goldney III. The Goldney family owned land in Warmley, and in 1746 backed by the Goldney family, William left the Bristol Brass Company and began to construct the Warmley Works. With tools and manufacturing equipment supplied by the Darby Ironworks at Coalbrookdale, over the next few years Warmley Works became the biggest metal processing plant in the world, with outputs of zinc, copper, brass and other metals. After the death of his father in 1747, William was joined in the business by his brother Nehemiah, and sister Rachael as a shareholder.
In February 1750, William applied to the House of Commons for some form of recompense for the losses he had suffered in making the first home produced zinc, which he hoped would allow extension of his patented process. Although a committee reported agreed that the patent should be extended through an act of Parliament, a counter petition by the powerful lobby of the merchants of Bristol delayed the passage, and William later abandoned the legal process. However, William continued to expand the business through development at both the Warmley site, as well as new furnaces at Kingswood, a forge at Kelston near the River Avon, and a battery mill at Bitton on the River Boyd. By 1754, he had:
15 copper furnaces 12 brass furnaces; 4 spelter or zinc furnace; a battery mill or small mill for kettles; rolling mills for making plates; rolling and cutting mills for wire; and a wire mill of both thick and fine drawn kinds.
His brother John Champion developed a refined process and patented in 1758 the calcination of zinc sulfide (zinc blende) to oxide for use in the retort process. The English zinc industry was concentrated in and around Bristol and Swansea.
Hub AI
William Champion (metallurgist) AI simulator
(@William Champion (metallurgist)_simulator)
William Champion (metallurgist)
William Champion (1709–1789) is credited with patenting a process in Great Britain to distill zinc metal from calamine using charcoal in a smelter.
After Abraham Darby I had left the Bristol Brass Company to form his own new copper works at Coalbrookdale, fellow Quaker Nehemiah Champion took over leadership. Nehemiah had three sons: John (1705–1794); Nehemiah (1709–1782); and the youngest William (1710–1789).
As a young man, William Champion toured Europe to learn the art of brass making, returning to become a junior partner in the Bristol Brass Company in 1730. He then experimented for six years to develop a process to create zinc – then known as spelter. Using a scaled-up process similar to that used at the Zawar mines in India where this process was available centuries before William Champion rediscovered it, since the 12th century AD, he overcame the difficulties of zinc vaporising at 907 °C by introducing a condensing vapour into the process through distillation. He obtained a patent for his method in July 1738, and his system remained in production for over 100 years.
Under the Bristol Brass Company, from 1738 within works established at the Old Market, by September 1742 he had produced 400 kilograms (880 lb) of zinc per charge from six crucibles located in the furnace, at a cost of around £7,000. However, he had now created two sets of enemies:
In 1742 father Nehemiah – a widower – married a widow, Martha Vandewall, the sister of Thomas Goldney III. The Goldney family owned land in Warmley, and in 1746 backed by the Goldney family, William left the Bristol Brass Company and began to construct the Warmley Works. With tools and manufacturing equipment supplied by the Darby Ironworks at Coalbrookdale, over the next few years Warmley Works became the biggest metal processing plant in the world, with outputs of zinc, copper, brass and other metals. After the death of his father in 1747, William was joined in the business by his brother Nehemiah, and sister Rachael as a shareholder.
In February 1750, William applied to the House of Commons for some form of recompense for the losses he had suffered in making the first home produced zinc, which he hoped would allow extension of his patented process. Although a committee reported agreed that the patent should be extended through an act of Parliament, a counter petition by the powerful lobby of the merchants of Bristol delayed the passage, and William later abandoned the legal process. However, William continued to expand the business through development at both the Warmley site, as well as new furnaces at Kingswood, a forge at Kelston near the River Avon, and a battery mill at Bitton on the River Boyd. By 1754, he had:
15 copper furnaces 12 brass furnaces; 4 spelter or zinc furnace; a battery mill or small mill for kettles; rolling mills for making plates; rolling and cutting mills for wire; and a wire mill of both thick and fine drawn kinds.
His brother John Champion developed a refined process and patented in 1758 the calcination of zinc sulfide (zinc blende) to oxide for use in the retort process. The English zinc industry was concentrated in and around Bristol and Swansea.