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Triaxial cable

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Triaxial cable, often referred to as triax for short, is a type of electrical cable similar to coaxial cable, but with the addition of an extra layer of insulation and a second conducting sheath. Triax provides greater bandwidth and rejection of interference than coax, but is more expensive.^[1]^[2]

Applications

[edit]

Television production

[edit]

The most common use of triaxial cable is in television industry as a connecting cable between a camera and its camera control unit (CCU). The outer sheath is commonly used as a protective earth conductor. The core provides both power and signal connections, with the return for the power being provided through the inner screen. Through frequency-division multiplexing, the camera can send audio and video signals along the triax while the CCU can send camera control information, such as exposure settings, intercom, return audio and video (usually that of the program), and tally (a signal alerting the operator that their camera is on the air).^[1]

Venues that host television productions fairly often, such as sports arenas, will usually have triaxial cables run from the location of the TV truck to common camera locations throughout the building. This is convenient for visiting television crews, who can simply plug into existing cable runs instead of having to run their own cables and remove them after the broadcast.

In 1992 N.V. Philips, Breda received the Outstanding Achievement in Technical/Engineering Development Award from the National Academy of Television Arts & Sciences for Triaxial cable Technology for Color Television Cameras. Also see Norelco and BTS^[3]

Decline of triax in television

[edit]

With the increasing bandwidth requirements of developments such as 4K/UHDTV, HFR (high frame rate) and HDR (high dynamic range) the use of triax is declining in the TV industry. Most of the recently developed broadcast cameras from the leading manufacturers have hybrid single-mode fibre and copper power cores which supersede the older triax connectivity. The advantages of the hybrid copper/fibre over triax cable are noise immunity due to the optical isolation and extremely high bandwidth.

Precision current measurements

[edit]

Another application for triaxial cables is for probes taking precision low-current measurements where the leakage current through the insulator between the core and shield would normally alter the measurements. The core (known as the force) and the inner shield (known as the guard) are kept at approximately the same electrical potential by a voltage buffer/follower, thus the leakage current between them is zero for all practical purposes, despite the imperfections of the insulation.^[4] Instead, the leakage current occurs between the inner and outer shields, which does not matter since that current will be supplied by the buffer circuit rather than the device under test and will not affect measurements. This technique can provide almost perfect elimination of leakage current but becomes less effective at very high frequencies as the buffer cannot follow the measured voltage accurately.

References

[edit]

^ ^a ^b "Video triaxial cables". ePanorama.net. Archived from the original on April 17, 2020.
^ "ATIS Telecom Glossary - triaxial cable". Alliance for Telecommunications Industry Solutions. Archived from the original on March 6, 2016.
^ "National Academy of Television Arts and Sciences Outstanding Achievement in Technical/Engineering Development Awards" (PDF). Archived from the original (PDF) on 2011-10-05.
^ "Using Triaxial Cables for Low-Current Measurements | Cinch". Cinch Connectivity Solutions. Retrieved 2025-09-09.

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A triaxial cable, often abbreviated as triax, is a specialized electrical cable consisting of three concentric conductors designed to transmit signals with enhanced shielding and reduced interference.^[1]^[2] Its structure features a central conductor for the signal, surrounded by an inner dielectric insulator, an inner shield (acting as a guard), a second dielectric layer, an outer shield, and an external protective jacket, typically using materials like polyethylene or PVC for insulation and braiding for shielding coverage up to 95%.^[1]^[3]^[4] Triaxial cables offer superior electromagnetic interference (EMI) rejection and bandwidth compared to standard coaxial cables due to the additional shielding layer, enabling lower signal loss and support for high-definition applications over longer distances.^[2]^[4] They are particularly valued in scenarios requiring low-noise performance, such as measuring currents in the femtoampere range by minimizing leakage currents through guarded probing.^[1]^[3] Common applications include broadcast television production, where they connect cameras and equipment for analog and high-definition video transmission, as well as instrumentation and RF systems for precise electrical measurements.^[2]^[4] In video technology and military data buses, triaxial cables provide reliable performance in demanding environments, though they are more expensive to manufacture than coaxial alternatives.^[3]^[5] Available in sizes from 14 to 22 AWG, they support various installation types, including direct burial and plenum-rated jackets for permanent or portable use.^[4]^[2]

Introduction

Definition and Purpose

A triaxial cable, often abbreviated as "triax," is a type of multi-conductor cable featuring three concentric conductive layers: a central conductor surrounded by an inner shield, which is in turn enclosed by an outer shield, with dielectric materials separating each layer.^[6]^[7] This structure builds upon the coaxial design by adding the extra shield, enabling superior protection for the signal path.^[8] The primary purpose of triaxial cable is to transmit high-frequency signals while providing enhanced shielding against electromagnetic interference (EMI), outperforming simpler coaxial cables in noisy environments.^[4] It was developed specifically to support bandwidth-intensive applications that demand low noise levels, such as those involving sensitive analog signals.^[1] In operation, the central conductor carries the primary signal, the inner shield functions as a guard or return path to minimize leakage currents and isolate the signal from external influences, and the outer shield serves as the ground reference to further block EMI.^[9] This configuration ensures effective containment of the electromagnetic fields, promoting signal integrity over distances.^[6]

Historical Development

The concept of triaxial cable emerged from foundational work on transmission line shielding by Sergei Schelkunoff in 1934, who introduced the notion of transfer impedance as a measure of electromagnetic coupling in coaxial structures, laying the groundwork for advanced shielded cable designs including triaxial configurations. This theoretical advancement enabled better quantification of shielding effectiveness, influencing the development of cables capable of minimizing interference in high-frequency applications. Following World War II, triaxial cables gained adoption in broadcast and military sectors for their ability to provide reliable transmission of video and RF signals over extended distances with reduced noise, building on wartime advancements in coaxial technology.^[10] By the 1970s and 1980s, triaxial cable reached a peak in television production, particularly through standardization for camera-to-CCU connections in professional broadcast setups, replacing bulkier multicore cables with slimmer, more efficient triax links.^[11] A key milestone occurred in the 1980s when companies like Sony and the BBC integrated triaxial systems into professional video equipment, such as Sony's BVP series cameras and Philips LDK models used extensively by the BBC, enhancing remote production capabilities for outside broadcasts.^[11] These integrations standardized triax for live television, supporting the growing demand for high-quality signal integrity in studio and field environments. In the 2010s, triaxial cable began shifting toward hybrid fiber-optic solutions to meet the bandwidth requirements of 4K and HDR video demands, as fiber enabled longer runs and higher data rates without the attenuation limitations of copper-based triax.^[12] This evolution reflected broader industry trends toward IP-based and optical transmission in broadcast systems, though triax remained viable for shorter-distance, cost-sensitive applications.^[13]

Construction

Core Components

A triaxial cable consists of multiple concentric layers designed to carry signals while providing enhanced shielding. The core structure begins with a central conductor, typically made of solid or stranded copper, which serves as the primary path for the signal. This conductor is usually tinned or bare copper to ensure conductivity and resistance to corrosion, with diameters ranging from 14 to 22 AWG depending on the application.^[14]^[4] Surrounding the central conductor is the first dielectric layer, which provides insulation and maintains the cable's electrical properties. This layer is commonly composed of polyethylene (PE), either in solid or foam form, to minimize signal attenuation while allowing flexibility. The dielectric encases the conductor completely, ensuring electrical isolation from subsequent layers.^[1]^[15] The inner shield, often referred to as the guard conductor, follows the first dielectric and acts as an intermediate protective layer. It is typically a braided or foil shield made of tinned copper, providing 90-95% coverage to block interference between the signal and outer environment. This shield is crucial for isolating the core signal path.^[1]^[15] A second dielectric layer, similar in material to the first—often polyethylene—separates the inner and outer shields, preventing electrical contact and maintaining structural integrity. This additional insulation adds to the cable's overall robustness and concentricity during manufacturing.^[1]^[15] The outer shield forms the final conductive layer, usually a braided tinned copper jacket with high coverage for grounding and comprehensive protection against external noise. It is then covered by an external sheath, commonly polyvinyl chloride (PVC) or polytetrafluoroethylene (PTFE, also known as Teflon), which protects the assembly from environmental factors like moisture and abrasion. Typical overall diameters for standard triaxial cables range from 5 to 15 mm, with precise assembly ensuring concentric layers to minimize signal distortion.^[1]^[15]^[4] A representative example is the Belden 9222 triaxial cable, which features a 20 AWG stranded tinned copper central conductor (0.038 in diameter), a polyethylene first dielectric (0.120 in diameter), a 95% tinned copper braided inner shield, a polyethylene second dielectric (0.177 in diameter), a 95% tinned copper braided outer shield, and a PVC outer jacket (0.241 in overall diameter). This construction exemplifies standard triaxial assembly for reliable performance in demanding environments.^[15]

Cable Variations

Triaxial cables exhibit a range of variations adapted to specific operational requirements, including differences in dielectric materials, jacket constructions, sizes, and integrated components, while maintaining the core structure of an inner conductor, dielectric, inner shield, intermediate dielectric, and outer shield.^[4] Low-loss variants employ advanced dielectrics such as polytetrafluoroethylene (PTFE) or expanded PTFE to minimize signal attenuation in high-frequency applications, supporting bandwidths up to 1 GHz. These designs, like the TRX series from Harbour Industries, use PTFE tape dielectrics wrapped around the inner conductor and between shields to achieve ultra-low insertion loss and phase stability, particularly in microwave environments.^[16]^[14] Ruggedized types incorporate reinforced jackets or armoring for durability in demanding settings, such as outdoor broadcast or laboratory use. For instance, Belden's waterblock and thermoset polyethylene (SCPE) jacket variants, like the 8233WB RG-11 triax, feature gel-filled constructions and flexible armoring to resist moisture, abrasion, and mechanical stress, enabling direct burial or aerial installations. Flexible versions with enhanced bend radii further support repeated handling in field applications.^[17] Miniature triaxial cables reduce overall diameter to 2-4 mm for integration into compact or portable equipment. These variants, often paired with miniature connectors like LEMO's triax series, utilize thin PTFE or foam dielectrics and fine-gauge conductors (e.g., 24-30 AWG) to maintain shielding integrity in space-constrained designs, such as sensors or handheld devices. A notable example is the RG-59 triaxial variant, optimized for short-run video transmission, which differs from standard coaxial RG-59 through its dual-braid shielding typically achieving 95% coverage on the inner braid and 80-95% on the outer. Belden's 1856A model, with a 20 AWG solid bare copper conductor and gas-injected foam HDPE dielectric, provides robust interference rejection for distances under 100 meters in analog video setups.^[18] Modern hybrid triaxial-fiber cables blend traditional triax conductors with embedded optical fibers to enable extended transmission distances beyond copper limitations. Clark Wire's SMPTE-compliant hybrids integrate multimode or single-mode fibers alongside triax elements for simultaneous power, video, and data delivery over several kilometers, commonly used in professional camera systems.^[19]

Electrical Characteristics

Impedance and Signal Transmission

Triaxial cables exhibit a characteristic impedance primarily determined by the dimensions and materials of the inner conductor and the inner shield, functioning as a coaxial transmission line. For video applications, this impedance is typically 75 Ω, optimized for broadband signal integrity in broadcast systems.^[20] The characteristic impedance

Z_0

is calculated using the formula

Z_0 = \frac{138}{\sqrt{\epsilon_r}} \log_{10} \left( \frac{D}{d} \right),

Z0=ϵr

138log10(dD), where $\epsilon_r$ is the relative permittivity (dielectric constant) of the insulating material between the inner conductor and inner shield, $D$ is the inner diameter of the inner shield, and $d$ is the outer diameter of the inner conductor. This equation derives from electromagnetic field theory for coaxial structures, ensuring minimal reflections when matched to source and load impedances. For example, in a typical foam polyethylene dielectric ( $\epsilon_r \approx 1.4$ ) with $D/d \approx 4.3$ , the result approximates 75 Ω, as verified in standard cable designs.^[21] In signal transmission, triaxial cables support frequency-division multiplexing (FDM), allowing simultaneous propagation of multiple signals—such as power, video, audio, and control data—over the same line without interference. The inner conductor carries the primary signal (e.g., video), while the inner shield provides a reference, and the outer shield grounds the system; FDM allocates distinct frequency bands to each signal type, enabling efficient use in camera-to-control unit links up to several hundred meters.^[22] Signal attenuation varies with frequency and cable construction but is generally low for mid-range signals; for instance, representative 75 Ω video triax cables show approximately 1.1–1.5 dB/100 m at 5 MHz, influenced by the dielectric material's loss tangent and conductor skin effect.^[23] The guard shield (inner shield) in triaxial cables plays a critical role in reducing common-mode noise by driving it to the same potential as the signal, minimizing leakage currents across the dielectric. This configuration enables precise low-current measurements below 1 pA, as the guard diverts stray currents away from the measurement path, achieving leakage reductions to as low as 1 fA in guarded setups.^[24] For connectors like BNC triax, impedance matching maintains the 75 Ω characteristic along the interface; the connector's dielectric and conductor geometry are engineered to match the cable's $D/d$ ratio, preventing mismatches that could cause return loss exceeding 20 dB at operating frequencies up to 500 MHz. Proper termination involves soldering or crimping the inner conductor to the center pin, the guard to the intermediate contact, and the outer shield to the shell, ensuring continuity and low VSWR (<1.2:1).^[25]

Shielding Mechanisms

Triaxial cables employ a layered shielding design consisting of an inner shield and an outer shield, providing dual protection against electromagnetic interference (EMI). The inner shield functions as a guard conductor, driven at the same potential as the center signal conductor to isolate the signal from the outer ground reference and prevent capacitive coupling between the core and the external environment. This configuration minimizes leakage currents and enhances signal integrity by effectively nullifying the capacitance between the signal conductor and the inner shield.^[1] The concentric arrangement of the shields enables superior EMI rejection, with high-quality triaxial cables achieving attenuation greater than 90 dB for radio frequency (RF) interference, attributable to the combined electromagnetic barrier formed by the dual layers. The outer shield primarily handles environmental noise by being connected to ground, blocking external EMI sources such as RF signals or power line hum, while the inner shield preserves the purity of the transmitted signal. In high-EMI environments, such as laboratory settings, this separation ensures robust performance by containing any potential noise ingress to the outer layer without compromising the core transmission.^[26]^[1] A key metric for evaluating shielding performance in triaxial cables is transfer impedance, which quantifies the longitudinal voltage induced per unit current on the shield's outer surface, as originally conceptualized by Schelkunoff in his analysis of cylindrical shields. For quality triaxial cables, transfer impedance is typically very low, often below 10 mΩ/m at relevant frequencies, reflecting the effectiveness of the braided or foil shields in suppressing coupled noise. This low transfer impedance is measured using methods derived from Schelkunoff's 1934 framework, such as the triaxial test procedure, which isolates shield contributions to EMI coupling.^[27]^[28] In guarded measurement applications, the inner shield's role is particularly vital, as it drives the guard potential to match the signal, thereby minimizing stray currents and enabling precise low-level signal handling in high-impedance circuits. This mechanism reduces measurement errors from environmental interference, making triaxial cables ideal for scenarios requiring isolation from ground-referenced noise.^[1]

Applications

Broadcast and Video Systems

Triaxial cables have been a cornerstone in professional broadcast and video systems, particularly for connecting cameras to camera control units (CCUs) in studio and field environments. These cables enable the transmission of multiple signals over a single run, including composite video, genlock for synchronization, intercom communications, and power supply to the camera head. This multiplexing capability simplifies cabling in complex setups, reducing the need for separate lines and enhancing operational efficiency in live productions.^[29] In sports broadcasting and event coverage, triaxial cables are commonly pre-installed in stadiums and studios to support fixed camera positions, allowing signals to travel distances up to 300 meters without significant degradation. For instance, in major venues, these permanent runs facilitate quick connections for events like football matches or concerts, where reliability over moderate lengths is essential. The cables' robust construction supports HD signals in such applications, though longer runs up to 1,500 meters are possible with thicker gauges for 1080p formats.^[30]^[31] Triaxial cables saw widespread adoption in the 1980s for electronic news gathering (ENG), powering portable camera systems in remote broadcasts before the shift to fiber optics. Cameras like the RCA TK-780 utilized triax for ENG operations, supporting runs up to 1,500 meters and integrating video, control, and audio signals. This era marked triax as the standard for mobile production due to its durability and ease of deployment.^[32]^[33] Triaxial systems also support serial digital interface (SDI) signals, enabling digital video transmission in compatible setups with adapters for wideband operation. However, their use has declined since around 2015 with the rise of 4K video adoption, as fiber optics offer superior bandwidth and longer distances for ultra-high-definition formats. Connectors such as triax BNC variants, including Kings Tri-Loc series, provide secure, weatherproof connections essential for outdoor and high-stakes broadcast links.^[34]^[35]

Precision Instrumentation

Triaxial cables are widely employed in low-current probes connected to electrometers for measuring nanoampere and sub-femtoampere currents, where the guard shield is driven to buffer the voltage and minimize leakage currents that could otherwise introduce significant errors.^[36]^[37] This configuration isolates the signal path, enabling precise detection in high-impedance environments by reducing triboelectric noise and electromagnetic interference through the cable's triple-layer shielding.^[1] In such setups, the inner conductor carries the measurement signal, the middle shield acts as a guard to equalize potentials and prevent shunt currents, and the outer shield provides grounding for overall EMI protection.^[38] In laboratory environments sensitive to electromagnetic interference, triaxial cables connect oscilloscopes and spectrum analyzers to sources of RF and DC signals, ensuring low-noise transmission while maintaining signal integrity across a broad frequency range.^[37] The cable's design, with its low-leakage shielding, supports accurate capture of weak signals in EMI-prone settings, such as cleanrooms or shielded enclosures, by confining electromagnetic fields and reducing capacitive coupling.^[1] Triaxial cables are essential in semiconductor testing and biomedical devices, where they preserve signal purity by minimizing noise and distortion in ultra-sensitive measurements, such as gate leakage in MOSFETs or ion currents in radiation detectors.^[36]^[39] For instance, Keithley instruments utilize triaxial cables in guarded Kelvin connections to achieve resistance measurement errors below 0.1%, as the guard potential eliminates lead resistance and leakage effects in four-wire configurations.^[36] Beyond these core applications, triaxial cables find use in nuclear physics detectors for transmitting low-level signals from ion beams or particle sensors with negligible noise addition, and in professional audio equipment to deliver balanced, low-noise transmission over extended distances.^[36]^[40]

Advantages and Comparisons

Key Benefits

Triaxial cables offer superior noise immunity compared to single-shield coaxial cables, thanks to their dual-shield design featuring an inner guard shield and an outer shield that provide 360° isolation and eliminate ground-loop paths.^[14] This configuration collapses leakage currents and rejects electromagnetic interference (EMI) and radio frequency interference (RFI) more effectively, making them particularly suitable for long cable runs in environments prone to external noise.^[41] The insulated shields further enhance this protection by confining noisy signals and preventing ingress of stray radiation.^[8] A key advantage is the multi-signal capability of triaxial cables, which allow a single cable to transmit both power and data signals simultaneously. The core conductor handles the primary signal, while the inner shield serves as the return path for power, reducing wiring complexity and the need for multiple cables in installations.^[42] This integration supports frequency-division multiplexing for combined power and signal transmission without significant crosstalk.^[43] Triaxial cables support high bandwidths up to 100 MHz with minimal signal loss, enabling reliable transmission of high-fidelity video and audio. For instance, typical attenuation is less than 15 dB/100 m at 10 MHz, such as 1.6 dB/100 m for certain broadcast-grade models, ensuring clear signal integrity over distances.^[44] At 100 MHz, attenuation can be as low as 5.4 dB/100 m in broadcast-grade configurations, which sustains performance for professional media applications.^[44] The robust construction of triaxial cables enhances durability in harsh environments, with options like thermoset jackets and double-braid shielding that withstand extreme temperatures, mechanical stress, and physical damage better than standard coaxial alternatives.^[14] This makes them ideal for mission-critical deployments in defense, space, and industrial settings where reliability is paramount.^[4] In legacy broadcast systems, triaxial cables prove cost-effective by offering compatibility with existing infrastructure, allowing upgrades that extend cable life without full replacement.^[45] Their proven performance in analog video setups reduces long-term maintenance costs in fixed installations.^[4]

Relation to Coaxial and Other Cables

Triaxial cables build upon the coaxial design by incorporating an additional outer shield, often referred to as a guard shield, which provides enhanced protection against electromagnetic interference (EMI). While coaxial cables rely on a single or multiple unitized shields for basic RF signal transmission and are sufficient for many general-purpose applications, the guard shield in triaxial cables enables guarded measurements by driving it to the same potential as the inner conductor, reducing leakage currents that could otherwise introduce noise in low-level signals. This configuration results in superior EMI rejection, with studies showing induced voltages in triaxial cables to be 7-15 dB lower than in coaxial cables during radiated susceptibility testing.^[1]^[8]^[46] In comparison to twinaxial cables, triaxial designs offer distinct advantages for unbalanced signal transmission due to their dual-shield structure, which provides comprehensive 360° isolation and eliminates ground loops more effectively than the single common shield in twinax. Twinaxial cables, featuring two twisted balanced conductors within a shared braid, excel in differential signaling for high-speed data applications, such as MIL-STD-1553 buses, where common-mode noise cancellation is critical, but they are less optimal for the single-ended, high-frequency needs of unbalanced systems like precision instrumentation. Triaxial cables thus prioritize shielding integrity for EMI-sensitive unbalanced signals, whereas twinax focuses on balanced pair efficiency for short-range data transfer up to 15 MHz.^[47]^[14] Triaxial cables share a characteristic impedance of 75 Ω with many video coaxial cables, making them compatible for broadcast applications, but they achieve significantly lower transfer impedance than coaxial cables, which quantifies their superior shielding by minimizing the voltage induced on the inner conductor per unit current on the outer shield. Against fiber optic alternatives, triaxial cables are more cost-effective for short-distance runs under 500 m, where their copper-based construction supports reliable signal transmission without the need for optical transceivers, though their bandwidth is limited to uncompressed HD (up to 1.5 Gb/s) over such distances. Fiber optics, particularly SMPTE hybrid cables combining optical fibers with copper for power and control, surpass triaxial in long-haul scenarios exceeding 500 m, enabling high-bandwidth 4K and HDR video without compression delays, albeit at 7-8 times the installation cost. In broadcasting, triaxial systems have increasingly been replaced by SMPTE hybrid fiber post-2010 to meet the demands of HD and beyond, as evidenced by the shift in professional video production toward fiber for its extended reach up to 4,000 m.^[1]^[46]^[10]^[42]

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Triaxial cable

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Triaxial cable

Applications

Television production

Decline of triax in television

Precision current measurements

See also

References

Triaxial cable

Introduction

Definition and Purpose

Historical Development

Construction

Core Components

Cable Variations

Electrical Characteristics

Impedance and Signal Transmission

Shielding Mechanisms

Applications

Broadcast and Video Systems

Precision Instrumentation

Advantages and Comparisons

Key Benefits

Relation to Coaxial and Other Cables

References

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