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Indian locomotive class WAP-5
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The Indian locomotive class WAP-5 is a class of electric locomotives used by Indian Railways. The first ten locomotives were imported from Adtranz in Switzerland in 1995 and later manufactured by Chittaranjan Locomotive Works in India. On 3 July 2014, a WAP-5 set an Indian speed record by hauling a train between Delhi and Agra at a speed of 160 km/h (99 mph).[2] The locomotive has regenerative braking, flexible gear coupling, wheel-mounted disc brakes, and a potential for speed enhancement to 200 km/h (120 mph). Braking systems include 160 kN (36,000 lbf) regenerative brakes, disc brakes, automatic train air brakes and a charged spring parking brake.
Locomotive sheds
[edit]Last updated:- February 2026[3]
| Zone | Shed | Shed Code | Quantity | Introduction Year |
|---|---|---|---|---|
| Central Railway | Kalyan | KYNE | 8 | 2025 |
| Eastern Railway | Howrah | HWHE | 36 | 2019 |
| Northern Railway | Ghaziabad | GZBE | 121 | 1997 |
| North Eastern Railway | Gorakhpur | GKPL | 4 | 2026 |
| Southern Railway | Erode | EDE | 10 | 2025 |
| Royapuram | RPME | 4 | 2025 | |
| South Central Railway | Lallaguda | LGDE | 4 | 2026 |
| Western Railway | Vadodara | BRCE | 60 | 2011 |
| Valsad | BLEE | 2 | 2025 | |
| Grand Total | 249 | |||
Variants
[edit]
In October 2015, a WAP-5A locomotive (no. 30086) was rolled-out with a gear ratio of 59:35:19 capable of speeds up to 200 km/h (120 mph) for trial runs. In March 2018, a WAP-5 locomotive (no. 30136) with an enhanced power output of 4,500 kilowatts (6,000 hp) was released which was later adopted as a standard based on successful trials. Some locomotives of this class are equipped with "Head On Generation" (HOG) in which electric power from the locomotive's pantograph is transferred to the coaches instead of End Of Generation where a power car equipped with diesel generator is provided at either end of the train rake to supply power.[4][5][6] The first WAP-5 locomotive (no. 30140) with HOG was rolled by CLW in June 2018.[citation needed]


In October 2020, two WAP-5 locomotives (no. 35012 and 35013) were given an asymmetric body design with an aerodynamic profile for one cab and a blunt profile for another cab at the opposite end, which is intended to be semi-permanently coupled with a train in a push-pull configuration for Tejas Express services. The two locomotives have a power output of 6,000 horsepower (4,500 kW) and will have a maximum speed of 160 kilometres per hour (99 mph).[7] Two modified WAP-5 locomotives (35027 and 35028) are used to haul the Amrit Bharat Express in a similar push-pull configuration.[8][9]

Technical specifications
[edit]A 24 coach (1430 t) passenger rake can be accelerated to 110 km/h in 312.1 seconds (over 6 Km), to 120 km/h in 402sec (6.9km); and to 130km/h in 556 sec (14.2km) by a WAP5.[10][11] Specifications are as follows:[12]
| General Information | |
|---|---|
| Gauge | Broad gauge 1,676 mm (5 ft 6 in) |
| Line voltage | 25000 V |
| Type of current | Alternating Current (AC) |
| Axle load | 19.5 tonnes (19.2 long tons; 21.5 short tons) |
| AAR classification | Bo-Bo |
| Length over head-stocks | 16,880 mm (55 ft 4+5⁄8 in) |
| Length over buffers | 18,162 mm (59 ft 7 in) |
| Bogie wheel base | 2,800 mm (9 ft 2+1⁄4 in) |
| Wheel base | 13,000 mm (42 ft 7+3⁄4 in) |
| Body width | 3,142 mm (10 ft 3+3⁄4 in) |
| Cab length | 2,434 mm (7 ft 11+7⁄8 in) |
| Pantograph locked down height | 4,237 mm (13 ft 10+3⁄4 in) |
| Bogie center distance | 10,200 mm (33 ft 5+5⁄8 in) |
| Height over pantograph | 4,237 mm (13 ft 10+3⁄4 in) |
| Body width | 3,142 mm (10 ft 3+3⁄4 in) |
| Coupling | Central Buffer Couplers (CBC) |
| Surface | corrugated or plain |
| Traction motors | |
| Type | 6FXA 7059 3-phase asynchronous motors, 1,166 kW (1,563 hp), 2180 V, 370 A continuous, 396 A for 1 hr, 540 A max, 1585 rpm continuous, 3174 rpm max, Weight 1990 kg. Forced-air ventilation, partly suspended. Torque 6930/10000 N-m. 96% efficiency. |
| Make | ABB |
| Traction motors insulation | Class 200 |
| Traction Motor's Short Time Overload Rating | 1150 kW, 1540 V, 540 A, 1107 rpm |
| Traction Motor's 1 hour rating | 1150 kW, 2044 V, 396 A, 1485 rpm |
| Traction Motor's Continuous Rating | 1150 kW, 2180 V, 370 A, 1585 rpm |
| Number of Traction Motors | 4 |
| Gear Ratio | 67:35:17 (160 km/h or 99 mph) 59:35:19 (200 km/h or 120 mph) |
| Transformer | |
| Type | ABB LOT-7500/LOT-7775: {7475 kVA/7775 kVA, 25 kV, 299A-primary/311A}-primary, {4x1269 V, 4x1450 kVA, 4x1142 A}-secondary, {1000 V, 334 kVA, 334 A}-Auxiliary, {960 V, 2x622.5 kVA, 2x648 A}- Hotel Load and {1154 V, 400 kVA, 347 A}-Filter |
| Transformer Insulation | Class A |
| Make | ABB, HI VOLT, BHEL |
| Weight | 10000 +/-3% kg |
| Power Converter | |
| Number of converters | 2 |
| Semiconductors | GTO thyristors / IGBT |
| GTO |
Type : UW-2423-2810 |
| IGBT | IGBT type 5SNA 1200G450300 2105 kW, individual axle control configuration, MITRAC software, water cooled. Newer locomotives have IGBT based propulsion system. |
| Hotel Load Converter | |
| Make | BHEL / ABB |
| Rating | 2x500 kVA |
| Voltage | 750 V +/- 5%, 3 phase |
| Bogie | |
| Type | Bo-Bo Henschel Flexifloat bogies with quill drive.
Bogie center distance 10,200 mm (33.5 ft); bogie wheelbase 2,800 mm (9.2 ft)
|
| Drive Arrangement | Gear coupling and 3-stage gears |
| Design | 2-axle fabricated |
| Primary suspension | coil |
| Secondary suspension | coil |
| Pantograph | |
| Type | Two Stone India (Calcutta) AM-92, Two WBL-85, Two Schunk for the imported locomotives. |
| Pantograph Weight | 231 kg |
| Other information | |
| 2 FLAKT ABB Traction Motor Blowers | 3.6 cubic meter per sec |
| Landert Traction Motor Blower Motor | 3 phase, 415 V, 50 Hz, 2930 rpm, 25 kW |
| 200L55-RFXH2A-01 Traction Motor Blower Motor Insulation | Class F |
| 2 Oil Cooler Blowers | 8.8 cubic meter per sec |
| Landert Oil Cooler Blower Motor | 3 phase, 415 V, 50 Hz,2930 rpm, 25 kW |
| 200L55-RH2A Oil Cooler Blower Motor Insulation | Class F |
| 2 Howden Safanco Scavenge Blowers for Traction Motors and Oil Cooler Blower | 0.664 cubic meter per sec |
| Landert Scavenge Blower Motor for Traction Motors and Oil Cooler | 3 phase, 415 V, 50 Hz, 2850 rpm, 3 kW |
| 100L28-R2C Scavenge Motor Blower Motor Insulation | Class H |
| 2 Transformer Oil Pumps by Plumeliaz | 1000 liters per minute |
| Landert Transformer Oil Pump Motor | 3-phase, 415 V, 50 Hz, 2850 rpm, 4.7 kW |
| 112M-2B type Transformer Oil Pump Motor Insulation | Class F |
| 2 Converter Oil Pumps by Plumeliaz | 960 liters per minute |
| Converter Oil Pump Motor by Landert | 3-phase, 415 V, 50 Hz, 2860 rpm, 11 kW |
| 112M-2F type Converter Oil Pump Motor Insulation | Class F |
| 2 Main Compressors by D&M | 1 kg/cm2 |
| Main Compressor Motor by Landert | 3-phase, 415 V, 50 Hz, 730 rpm, 15 kW |
| 200155-RPAH8B Main Compressor Motor Insulation | Class H |
| 2 Machine Room Blower by Flakt and ABB | 1 cubic meter per sec. |
| Machine Room Blower Motor by Landert | 1-phase, 415 V, 50 Hz, 2830 rpm, 2.6 kW |
| 132M-RFXHE2C type Machine Room Blower Motor Insulation | Class F |
| Scavenge Blower for Machine Room Blower by Howden Safanco | 0.1 cubic meter per sec. |
| Scavenge Blower Motor for Machine Room Blower by Landert | 1-phase, 415 V, 50 Hz, 2910 rpm, 0.75 kW |
| 9DL24-RE2C type Scavenge Blower Motor for Machine Room Blower Insulation | Class F |
| Auxiliary Compressor by D&M and Bristol | 141.6 ft per min., 7.03 kg per cm2. |
| Auxiliary Compressor Motor by D&M | 110 VDC, 1450 rpm, 75 kW |
| Battery by Saft Nife | 110 V, 199 AH, NiCd (SAF-39 SBL199) |
Performance
[edit]The WAP-5 (5440 HP) has the following capacity for ICF coaches in tonnes:
| Gradient | Start | 40 km/h | 50 km/h | 60 km/h | 70 km/h | 80 km/h | 90 km/h | 100 km/h | 110 km/h | 120 km/h | 130 km/h | 140 km/h | 150 km/h | 160 km/h |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Level | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1470 | 1230 |
| 1 in 500 | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1470 | 1250 | 1065 | 910 |
| 1 in 200 | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1350 | 1160 | 995 | 860 | 745 | 645 |
| 1 in 150 | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1500+ | 1310 | 1125 | 970 | 840 | 730 | 635 | 550 |
| 1 in 100 | 1500+ | 1500+ | 1500+ | 1500+ | 1460 | 1325 | 1125 | 970 | 840 | 730 | 635 | 555 | 480 | 420 |
| 1 in 50 | 1010 | 955 | 940 | 865 | 780 | 710 | 610 | 525 | 455 | 400 | 345 | 305 | 265 | 230 |
The average weight of an ICF coach is 55 tonnes.
See also
[edit]References
[edit]- ^ "Make in India speed boost for Indian Railways! Gets first 200 kmph capable aerodynamic electric locomotive". Financial Express. 6 November 2018. Retrieved 1 December 2023.
- ^ "200 km in 90 mins: Delhi-Agra high speed train sets new speed record". The Economic Times. 3 July 2014. Archived from the original on 7 July 2014. Retrieved 10 July 2014.
- ^ Loco holding (PDF) (Report). Railnet. Retrieved 7 February 2026.
- ^ "Train had WAP-7 engine, 'black box' may reveal cause". Indian Express. 9 August 2010. Retrieved 25 August 2012.
- ^ "Recent Developments". Chittaranjan Locomotive Works. Retrieved 25 August 2012.
- ^ Development of Electric locomotive with Head On Generation (HOG) facility (PDF) (Report). Indian Railways. Retrieved 1 December 2023.
- ^ "New Aerodynamic 160 kmph WAP-5 Locomotives Flagged Off At CLW". Railpost.in. 2 October 2020. Retrieved 27 December 2020.
- ^ Nigam, Saumya (27 December 2023). "Amrit Bharat Express to launch with Push-Pull technology and other exciting features". India TV. Retrieved 28 December 2023.
- ^ "Vande Sadharan train: All you need to know; How it is different from Vande Bharat train?". Business Today. 30 October 2023. Retrieved 30 December 2023.
- ^ "Monograph on Bo-Bo Flexi Coil Fabricated Bogie" (PDF). Indian Railways Institute of Civil Engineering. June 2017. Retrieved 20 March 2023.
- ^ "Simulation of mix-traffic railway networks" (PDF). Indian Railways Institute of Civil Engineering. 2017. Retrieved 20 March 2023.
- ^ Locomotive specifications (Report). IRFCA. Retrieved 1 December 2023.
External links
[edit]Indian locomotive class WAP-5
View on GrokipediaBackground and Development
Introduction
The Indian locomotive class WAP-5 is a broad-gauge electric locomotive designed primarily for hauling high-speed passenger trains on electrified sections of the Indian Railways network.[5] Its classification follows the standard Indian Railways nomenclature, where "W" denotes broad gauge (1,676 mm), "A" indicates AC electric traction, "P" signifies suitability for passenger services, and "5" marks it as the fifth variant in the passenger electric series.[6] Introduced in the mid-1990s, the WAP-5 represented a significant advancement as India's first 3-phase AC electric locomotive dedicated to passenger traffic, enabling efficient operation of express and premium trains.[7] The locomotives were initially imported from ABB in Switzerland starting in 1995 as part of a technology transfer collaboration between Indian Railways and the Swiss firm, which facilitated indigenous production and design enhancements.[8] Chittaranjan Locomotive Works (CLW) commenced domestic manufacturing in 2000, building on the imported prototypes to meet the growing demand for faster passenger services. As of November 2025, 249 units have been produced, with ongoing upgrades ensuring their continued relevance in high-speed operations.[9][3]Development History
In the early 1990s, Indian Railways accelerated the electrification of its network, with approximately 4,500 route kilometers added between 1980 and 1990, creating a need for advanced high-speed passenger locomotives to support premium services on electrified mainlines.[10] The limitations of earlier classes like WAP-1 through WAP-4, which relied on older traction technologies, prompted the conceptualization of the WAP-5 as a next-generation electric locomotive capable of higher speeds and efficiency for passenger traffic.[11] To realize this, Indian Railways partnered with ABB (later Adtranz) for technology transfer on three-phase AC traction systems, leading to the import of the first eleven WAP-5 locomotives from Switzerland in 1995.[12] These units, including prototypes numbered 30000 and 30001, underwent initial assembly and testing at ABB's workshops in Switzerland and Australia before shipment to India.[13] Upon arrival, prototype #30001 was trialed at Chittaranjan Locomotive Works (CLW) in 1996 to validate performance under Indian conditions.[14] Series production commenced at CLW following the technology transfer, with the first indigenously built unit, #30011 named Navodit, rolled out on May 17, 2000, and entering service shortly thereafter. Production ramped up through the 2000s to meet surging demand for hauling premier trains such as Rajdhani and Shatabdi expresses, resulting in around 200 units operational by 2010. Post-2010 developments included enhancements tied to broader infrastructure improvements, such as the rollout of Dedicated Freight Corridors, which alleviated freight congestion on passenger routes and enabled more consistent high-speed operations for WAP-5 locomotives.[15] Production has since slowed, with only two units built in the financial year 2024-25.[16] As of November 2025, the class continues in active service with ongoing maintenance upgrades, including aerodynamic conversions at CLW for improved efficiency on modern rakes like Amrit Bharat trains.Design and Features
Overall Design
The Indian locomotive class WAP-5 employs a Bo-Bo wheel arrangement, featuring two bogies each equipped with two powered axles to provide balanced traction and maneuverability suitable for high-speed passenger services.[17] This configuration ensures efficient power distribution across the axles, with an adhesive weight allocation that optimizes grip on the tracks during acceleration and deceleration.[18] The locomotive's body adopts a monocoque structure integrated with fiberglass reinforced plastic (FRP) cowling to minimize weight while enhancing structural integrity and aerodynamic performance.[19] Overall dimensions include a length over buffers of 18.16 meters, a width of 3.14 meters, and a height of 4.25 meters (with pantograph locked down), allowing compatibility with standard Indian broad-gauge infrastructure.[20] Key aerodynamic elements, such as a streamlined nose section, reduce air resistance and enable a design speed capability of 200 km/h, contributing to energy efficiency at elevated velocities.[21] At the core of the design is a central driving cab, positioned for optimal visibility and balance, equipped with ergonomic controls including an adjustable driver's desk to support comfort during extended operations.[22] The cab measures approximately 2.43 meters in length and incorporates impact-resistant windshields for safety.[20] Underneath, the bogies utilize Flexicoil Mark-I suspension systems, featuring helical coil springs in primary and secondary stages to maintain stability and ride quality at speeds up to 160 km/h in operational service, with provisions for higher potentials.[18] This suspension design also facilitates smooth lateral guidance between the bogie and body, essential for high-speed curving.[23]Key Technological Features
The WAP-5 locomotive introduced three-phase AC traction technology to Indian Railways, marking the first implementation of this system in the fleet for enhanced efficiency and performance. This technology employs Insulated Gate Bipolar Transistor (IGBT)-based inverters to provide precise variable speed control of the traction motors, allowing smoother acceleration and better adhesion under varying load conditions. The shift to three-phase AC drive from earlier DC systems reduces maintenance needs by eliminating brushes and commutators, contributing to higher reliability in high-speed passenger operations. Microprocessor-based control systems in the WAP-5 enable advanced vigilance monitoring and fault diagnostics, supporting predictive maintenance practices. The Vigilance Control Device (VCD) ensures driver attentiveness through periodic alerts, automatically initiating emergency braking if unresponsive, while integrated diagnostic modules log faults in real-time for quick troubleshooting and reduced downtime. These systems facilitate proactive repairs by identifying issues like traction converter anomalies before they escalate, improving overall operational safety and availability. Regenerative braking in the WAP-5 recovers kinetic energy during deceleration, feeding it back to the overhead catenary to reduce overall energy consumption by 12-15%. This feature not only lowers operational costs but also minimizes wear on mechanical brakes, extending their service life in frequent stop-start passenger services.[24] The locomotive includes dedicated hotel load provisions via an auxiliary converter integrated into the traction transformer, supplying three-phase AC power for coach lighting, air-conditioning, and other amenities without requiring separate generators. This setup, rated for 3x130 kVA, ensures stable 415 V output while drawing from the main pantograph, streamlining power distribution and enhancing passenger comfort on long-haul trains. Safety enhancements feature a deadman pedal that triggers automatic braking if released, integrated with the VCD for comprehensive driver monitoring.Technical Specifications
Electrical and Power Systems
The WAP-5 locomotive draws its power from the Indian Railways' standard 25 kV 50 Hz AC overhead catenary system, which supplies single-phase alternating current to the locomotive via pantographs.[25] This electrification setup ensures efficient power transmission over long distances with minimal substations, supporting high-speed passenger operations.[26] The main transformer, a critical component in the power conversion chain, is of type LOT 7775 with a capacity of 7,775 kVA and steps down the incoming 25 kV supply to approximately 2,180 V suitable for the traction system.[25][27] This transformer facilitates the distribution of power to the traction motors and auxiliary systems, incorporating oil-immersed cooling for reliability under sustained loads, and includes a hotel load winding for supplying onboard auxiliaries.[28] Power is delivered to six traction motors, specifically ABB 6FXA 7059 three-phase squirrel-cage induction motors, each rated at 1,150 kW. These motors, mounted on the bogies in a Bo-Bo configuration, provide asynchronous AC drive with forced-air cooling, enabling smooth acceleration and high efficiency in passenger service.[25] The locomotive's one-hour power rating stands at 6,000 hp (4,474 kW), while the continuous rating is 5,450 hp (4,060 kW), reflecting the system's capability to handle peak demands during high-speed runs without overheating.[25][5] Current collection is managed by two single-arm diamond pantographs equipped with auto-lowering features for safety and maintenance.[25] These pantographs, designed for dynamic contact with the catenary, support speeds up to 160 km/h and include carbon strip collectors to minimize wear and ensure consistent power pickup.[29]Mechanical and Structural Specifications
The WAP-5 locomotive features a Bo-Bo wheel arrangement with Henschel Flexifloat bogies, designed for high-speed passenger service on Indian Railways. Its axle load is 19.5 tonnes, enabling efficient operation on standard broad-gauge tracks while maintaining stability at elevated speeds.[30][5] The total weight of the locomotive is 78 tonnes, contributing to a favorable power-to-weight ratio that supports rapid acceleration for express trains.[5] The overall length over buffers measures 18,162 mm, with a compact structural design that integrates aerodynamic elements for reduced drag during high-speed runs. The braking system combines regenerative braking with a maximum effort of 160 kN, electro-pneumatic disc brakes mounted on the wheels, automatic train air brakes, and a charged spring parking brake, ensuring reliable deceleration and energy recovery in passenger operations.[5] This setup allows for smooth control in multiple-unit configurations, limited to two locomotives. The gear ratio is configured as 67:35:17 in a three-stage arrangement, optimized for high-speed passenger duty with maximum operational speeds up to 160 km/h.[5] As an electric locomotive, the WAP-5 relies on overhead catenary power for all operations, with auxiliaries supplied by the hotel load winding and converters. Sand for traction enhancement is stored in a total capacity of about 220 liters across side and center boxes, aiding adhesion on varied track conditions. The locomotive employs standard AAR tight-lock couplers, facilitating secure multiple-unit operation and compatibility with passenger rakes.[5]| Specification | Detail |
|---|---|
| Axle Load | 19.5 tonnes |
| Total Weight | 78 tonnes |
| Braking System | Regenerative (160 kN), electro-pneumatic disc, air train, charged spring parking |
| Gear Ratio | 67:35:17 (3-stage) |
| Sand Capacity | ~220 liters |
| Coupler Type | AAR tight-lock |
