British Rail Class 142
British Rail Class 142
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British Rail Class 142

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British Rail Class 142

Class 142 diesel multiple unit passenger trains were built for British Rail (BR) from 1985 to 1987, with a high level of commonality with the widely used Leyland National bus. They are part of the Pacer family of railbuses. The last set was withdrawn from service in 2020.[citation needed]

By the beginning of the 1980s, British Rail (BR) operated a large fleet of first-generation diesel multiple units (DMUs), which had been constructed in prior decades to various designs. While formulating its long-term strategy for this sector of its operations, British Rail planners recognised that considerable costs would be incurred by undertaking refurbishment programmes necessary for the continued use of these ageing multiple units, particularly due to the necessity of handling and removing hazardous materials such as asbestos. In the light of the high costs involved in retention, planners examined the prospects for the development and introduction of a new generation of DMUs to succeed the first generation.

In the concept stage, two separate approaches were devised, one involving a so-called railbus that prioritised the minimisation of both initial (procurement) and ongoing (maintenance & operational) costs, while the second was a more substantial DMU that could deliver better performance than the existing fleet, particularly when it came to long-distance services. While the more ambitious latter requirement would ultimately lead to the development of the British Rail Class 151 and the wider Sprinter family of DMUs, BR officials recognised that a cheaper unit was desirable for service on the smaller branch lines that would not be unduly impacted by lower performance specs or a high-density configuration. Work to progress both approaches was therefore undertaken by BR's research department during the early 1980s.

During this period, a number of prototypes were constructed to explore different designs and approaches for implementing the railbus concept. One such vehicle was a single two-car unit, designated Class 140, built between 1979 and 1981. This prototype was introduced with much fanfare in June 1981. Initial testing with the Class 140 uncovered several problems, such as difficulty detecting the type via track circuits. This was reliably resolved by changing the material of the brake blocks from a composite to iron. Two less easily addressable drawbacks were the high level of noise generated during transit, particularly on older jointed rails, a consequence of the railbus's direct connection between the underframe and suspension with the body that transmitted impact forces across the body. It was also observed that the inclusion of strengthening members in the mass-produced bus body added significantly to the overall production cost, which eliminated much of the cost advantage that was the primary goal of the type.

The Class 140 was deemed an overall success, so BR issued an order for an initial production model, designated Class 141, to British Leyland during 1984. During its early years of service, the Class 141 experienced numerous problems, particularly with the transmission and ride quality; work undertaken by BR resulted in the quick development of numerous improvements to at least partially address these shortcomings. When it came to ordering more railbuses, however, it was decided that instead of placing these follow-on orders for further Class 141, it would be more desirable to procure improved derivatives of the Class 141. Accordingly, BR placed orders for two new models of the Pacer family with separate manufacturers, these being the Class 142 and the Class 143.

The Class 142 shared a high degree of similarity to the design of the Class 141. However, one major area of change is that both the Class 142 and Class 143 featured a noticeably wider body, instead of adhering to the width of the standard bus as per the Class 141; specifically, the width was expanded to the maximum amount permissible to remain within the loading gauge. This resulted in an increased internal area to accommodate passengers within, enabling a three-by-two seating arrangement to be installed for a total maximum capacity of 121 seats per set. The increased seating was particularly useful as, in addition to their use on rural feeder services, the Class 142's use on short range urban services had been foreseen by BR planners. Each unit has a seating capacity of between 102 and 121 passengers per two-car set.

Both the bodies and underframes were designed for interchangeability, as had been specified by BR. To achieve this, they were manufactured upon jigs. They had been designed so that the entire body could be replaced during a mid-life refurbishment/reconstruction, and that the replacement body would not be limited to the exact same dimensions either. The underframe area, in addition to its structural role, accommodated all of the propulsion apparatus along with the majority of electrical gear. As a cost-saving measure, the manufacturers were directly to make use of road bus-standard equipment in several areas, including passenger fittings and the general cab layout, along with other areas wherever possible; Unlike the Class 141, which featured automotive-standard wiring for the traction equipment with resulting poor performance, railway-grade wiring for the traction and braking circuits was mandated by BR for both the Class 142 and Class 143 to yield greater reliability.

As originally built, the traction arrangement of the Class 142 consisted of a Leyland TL11 200 horsepower (150 kW) engine, a Self-Changing Gears mechanical automatic gearbox and a Gmeinder final drive unit on each car driving only a single axle. This propulsion arrangement was in part taken from the Leyland National bus, as well as shared with the earlier Class 141. Unlike the Class 141, a microprocessor-based controller for the automatic transmission was used from the onset, allowing the reliability issues posed by defective relay logic and poor earthing present on the predecessor to be entirely avoided. Another improvement was the installation of auto-couplers and auto-connectors that enabled the Class 142 to work in multiple with the Class 150 Sprinter DMUs. The Class 142 is fitted with double-folding external doors, identical to the preceding Class 141. These double-folding external doors were later replaced by dual-leaf inward folding doors. Each car has a fuel capacity of 125 imperial gallons (570 L; 150 US gal).

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