Digital modeling and fabrication

Digital modeling and fabrication is a design and production process that combines 3D modeling or computing-aided design (CAD) with additive and subtractive manufacturing. Additive manufacturing is also known as 3D printing, while subtractive manufacturing may also be referred to as machining, and many other technologies can be used to physically produce the designed objects.

Digitally fabricated objects are created with a variety of CAD software packages, using both 2D vector drawing, and 3D modeling. Types of 3D models include wireframe, solid, surface and mesh. A design has one or more of these model types.

Three machines are popular for fabrication:

1. CNC router

2. Laser cutter

3. 3D Printer

CNC stands for "computer numerical control". CNC mills or routers include proprietary software which interprets 2D vector drawings or 3D models and converts this information to a G-code, which represents specific CNC functions in an alphanumeric format, which the CNC mill can interpret. The G-codes drive a machine tool, a powered mechanical device typically used to fabricate components. CNC machines are classified according to the number of axes that they possess, with 3, 4 and 5 axis machines all being common, and industrial robots being described with having as many as 9 axes. CNC machines are specifically successful in milling materials such as plywood, plastics, foam board, and metal at a fast speed. CNC machine beds are typically large enough to allow 4' × 8' (123 cm x 246 cm) sheets of material, including foam several inches thick, to be cut.

The laser cutter is a machine that uses a laser to cut materials such as chip board, matte board, felt, wood, and acrylic up to 3/8 inch (1 cm) thickness. The laser cutter is often bundled with a driver software which interprets vector drawings produced by any number of CAD software platforms.