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Fieldbus
A fieldbus is a member of a family of industrial digital communication networks used for real-time distributed control. Fieldbus profiles are standardized by the International Electrotechnical Commission (IEC) as IEC 61784/61158.
A complex automated industrial system is typically structured in hierarchical levels as a distributed control system (DCS). In this hierarchy the upper levels for production managements are linked to the direct control level of programmable logic controllers (PLC) via a non-time-critical communications system (e.g. Ethernet). The fieldbus links the PLCs of the direct control level to the components in the plant at the field level, such as sensors, actuators, electric motors, console lights, switches, valves and contactors. It also replaces the direct connections via current loops or digital I/O signals. The requirements for a fieldbus are therefore time-critical and cost-sensitive. Since the new millennium, a number of fieldbuses based on Real-time Ethernet have been established. These have the potential to replace traditional fieldbuses in the long term.
A fieldbus is an industrial network system for real-time distributed control. It is a way to connect instruments in a manufacturing plant. A fieldbus works on a network structure which typically allows daisy-chain, star, ring, branch, and tree network topologies. Previously, computers were connected using RS-232 (serial connections) by which only two devices could communicate. This would be the equivalent of the currently used 4–20 mA communication scheme which requires that each device have its own communication point at the controller level, while the fieldbus is the equivalent of the current LAN-type connections, which require only one communication point at the controller level and allow multiple of analog and digital points to be connected at the same time. This reduces both the length of and total number of cables required. Furthermore, since devices that communicate through a fieldbus require a microprocessor, multiple points are typically provided by the same device. Some fieldbus devices now support control schemes such as PID control on the device-side instead of forcing the controller to do the processing.
The most important motivation to use a fieldbus in a distributed control system is to reduce the cost for installation and maintenance of the installation without losing the high availability and reliability of the automation system. The goal is to use a two wire cable and simple configuration for field devices from different manufacturers. Depending on the application, the number of sensors and actuators vary from hundreds in one machine up to several thousands distributed over a large plant. The history of the fieldbus demonstrates how these goals have been approached over time.
Arguably the precursor field bus technology is HP-IB as described in IEEE 488 in 1975. "It became known as the General Purpose Interface Bus (GPIB), and became a de facto standard for automated and industrial instrument control".
The GPIB has its main application in automated measurements with instruments from different manufacturers. It is a parallel bus with a cable and connector with 24 wires, limited to a maximal cable length of 20 metres.
The oldest commonly used field bus technology is Bitbus. Bitbus was created by Intel Corporation to enhance use of Multibus systems in industrial systems by separating slow i/o functions from faster memory access. In 1983, Intel created the 8044 Bitbus microcontroller by adding field bus firmware to its existing 8051 microcontroller. Bitbus uses EIA-485 at the physical layer, with two twisted pairs - one for data and the other for clocking and signals. Use of SDLC at the data link layer permits 250 nodes on one segment with a total distance of 13.2 km. Bitbus has one master node and multiple slaves, with slaves only responding to requests from the master. Bitbus does not define routing at the network layer. The 8044 permits only a relatively small data packet (13 bytes), but embeds an efficient set of RAC (remote access and control) tasks and the ability to develop custom RAC tasks. In 1990, the IEEE adopted Bitbus as the Microcontroller System Serial Control Bus (IEEE-1118).
Today BITBUS is maintained by the BEUG - BITBUS European Users Group.
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Fieldbus
A fieldbus is a member of a family of industrial digital communication networks used for real-time distributed control. Fieldbus profiles are standardized by the International Electrotechnical Commission (IEC) as IEC 61784/61158.
A complex automated industrial system is typically structured in hierarchical levels as a distributed control system (DCS). In this hierarchy the upper levels for production managements are linked to the direct control level of programmable logic controllers (PLC) via a non-time-critical communications system (e.g. Ethernet). The fieldbus links the PLCs of the direct control level to the components in the plant at the field level, such as sensors, actuators, electric motors, console lights, switches, valves and contactors. It also replaces the direct connections via current loops or digital I/O signals. The requirements for a fieldbus are therefore time-critical and cost-sensitive. Since the new millennium, a number of fieldbuses based on Real-time Ethernet have been established. These have the potential to replace traditional fieldbuses in the long term.
A fieldbus is an industrial network system for real-time distributed control. It is a way to connect instruments in a manufacturing plant. A fieldbus works on a network structure which typically allows daisy-chain, star, ring, branch, and tree network topologies. Previously, computers were connected using RS-232 (serial connections) by which only two devices could communicate. This would be the equivalent of the currently used 4–20 mA communication scheme which requires that each device have its own communication point at the controller level, while the fieldbus is the equivalent of the current LAN-type connections, which require only one communication point at the controller level and allow multiple of analog and digital points to be connected at the same time. This reduces both the length of and total number of cables required. Furthermore, since devices that communicate through a fieldbus require a microprocessor, multiple points are typically provided by the same device. Some fieldbus devices now support control schemes such as PID control on the device-side instead of forcing the controller to do the processing.
The most important motivation to use a fieldbus in a distributed control system is to reduce the cost for installation and maintenance of the installation without losing the high availability and reliability of the automation system. The goal is to use a two wire cable and simple configuration for field devices from different manufacturers. Depending on the application, the number of sensors and actuators vary from hundreds in one machine up to several thousands distributed over a large plant. The history of the fieldbus demonstrates how these goals have been approached over time.
Arguably the precursor field bus technology is HP-IB as described in IEEE 488 in 1975. "It became known as the General Purpose Interface Bus (GPIB), and became a de facto standard for automated and industrial instrument control".
The GPIB has its main application in automated measurements with instruments from different manufacturers. It is a parallel bus with a cable and connector with 24 wires, limited to a maximal cable length of 20 metres.
The oldest commonly used field bus technology is Bitbus. Bitbus was created by Intel Corporation to enhance use of Multibus systems in industrial systems by separating slow i/o functions from faster memory access. In 1983, Intel created the 8044 Bitbus microcontroller by adding field bus firmware to its existing 8051 microcontroller. Bitbus uses EIA-485 at the physical layer, with two twisted pairs - one for data and the other for clocking and signals. Use of SDLC at the data link layer permits 250 nodes on one segment with a total distance of 13.2 km. Bitbus has one master node and multiple slaves, with slaves only responding to requests from the master. Bitbus does not define routing at the network layer. The 8044 permits only a relatively small data packet (13 bytes), but embeds an efficient set of RAC (remote access and control) tasks and the ability to develop custom RAC tasks. In 1990, the IEEE adopted Bitbus as the Microcontroller System Serial Control Bus (IEEE-1118).
Today BITBUS is maintained by the BEUG - BITBUS European Users Group.