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Laykold
Laykold
Laykold
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Laykold is a brand of tennis hardcourt constructed over an asphalt or concrete base. It can be constructed without cushion or with a cushion layer (Laykold Cushion Plus) for better force reduction and longer player longevity. Court surfaces are made of various materials including rubber, silica, and acrylic resin. Laykold is manufactured by Advanced Polymer Technology based in Harmony, Pennsylvania.

Tournaments

[edit]
Laykold court at Miami Open, in March 2013

Laykold has been the surface of the Miami Open since 1984.[1] In March 2020, the United States Tennis Association (USTA) announced that the US Open will be using Laykold for five years, starting with the 2020 tournament.[2] In 2025 the surface was used at Indian Wells.[3][4]

See also

[edit]

Other major bands of hardcourt surfaces:

References

[edit]
[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia

Laykold

View on Grokipedia
from Grokipedia
Laykold is a of acrylic-based hard surfacing primarily used for , , and , constructed over asphalt or bases with optional cushioning layers for enhanced player comfort and performance. Developed , Laykold originated in the with early asphalt innovations that contributed to the post-World War II boom in hard facilities. By the , it featured prominently in promotional materials with legends like and , and in the , the pioneered the use of synthetic paints, later incorporating sand additives to precisely control ball speed and reduce player sliding. A major milestone came in 1970 when Laykold courts were installed on the under Jacqueline Kennedy, a surface that remains in use today. Since 1970, over 100 million square meters of surfacing have been installed worldwide. Laykold's modern systems emphasize innovation, sustainability, and precision, with manufacturing facilities in the USA, Australia, and Germany under ISO 9001, 14001, and 50001 certifications. Key offerings include the Laykold Masters Gel, which uses a thin gel layer derived from over 60% renewable resources for 17% force reduction and 70% energy restitution, promoting joint health and consistent play; the Laykold Masters Float, featuring a shock pad made from more than 3,000 recycled tennis balls to bridge cracked substrates and achieve 21% force reduction; and the Laykold Masters 5 and 8, with 5mm or 8mm shock pads from 3,000 to 6,000 recycled balls for tailored cushioning levels of 14% to 21% force reduction. All systems incorporate ITF Pace Certification for reliable speed ratings, vibrant color options that retain vibrancy for years, and a 5-year warranty with 98% force retention over a decade. As part of the Sport Group, Laykold has become the official surface for premier events, including the US Open since 2020—the first change in 42 years—the Miami Open since 1985, the BNP Paribas Open at Indian Wells, the , and the Wuhan Open, as well as top collegiate programs like and Princeton universities. Its commitment to environmental responsibility is evident in eco-friendly materials, such as recycled components and reduced resource use, positioning it as a leader in sustainable sports surfacing for both professional and recreational applications.

History

Invention and Early Years

Laykold originated in the mid-1920s as one of the first coated surfaces, developed by infrastructure manufacturers adapting pour asphalt technology from surfacing to create durable, all-weather courts over asphalt or bases. The name "Laykold" derives from this "lay " process, which allowed for easier installation without heating the material, marking a significant advancement over traditional clay or grass surfaces that were prone to weather-related inconsistencies. Early versions used pour asphalt bases for durable, all-weather courts, providing a more consistent ball bounce and reduced maintenance compared to natural surfaces. Acrylic resurfacer layers were added in the to further enhance playability. During the tennis boom of the and , Laykold gained prominence as a standard for professional and recreational play, with the introduction of synthetic paints revolutionizing aesthetics and performance. These coatings improved durability and allowed for the addition of sand aggregates to control ball speed and minimize player sliding, establishing Laykold as a reliable option for year-round use. The brand, initially associated with Chevron in its early commercial phases, saw widespread installation, and has been installed on over 100,000 courts globally. Key early adopters included private clubs and amateur facilities in the United States, such as the Fishers Island Club in New York and a notable rooftop court in , as well as university venues like the , where tennis legends and played on Laykold during their 1939 tour. In , Laykold was embraced by similar recreational and club settings amid the global surge in popularity, contributing to its establishment as a preferred system in both countries. A prominent example was the installation of a Laykold court on the in 1970, which remains in use today.

Growth and Key Milestones

Laykold, originating from innovations in the , has marked a 99-year history by 2025, evolving from basic acrylic coatings to advanced, Grand Slam-quality surfaces that emphasize consistency, durability, and performance. A pivotal milestone occurred in 1985 when Laykold was selected as the official surface for the Miami Open, initiating its entry into the professional ATP and WTA circuits and establishing the longest-running tournament-surface partnership in history. This partnership, now spanning 40 years as of 2025, has supported iconic moments in the sport while demonstrating Laykold's reliability for high-stakes events. Laykold's growth extended significantly into international markets during the and , with capabilities expanding to meet rising global demand for premium systems across , , the , , and the Americas. By the 1970s onward, over 100,000,000 square meters of Laykold surfaces had been installed worldwide, underscoring its market dominance and adaptability to diverse climates and installations, including high-profile sites like the court. In 2020, the (USTA) chose Laykold as the official surface for the US Open and the National Tennis Center, replacing previous providers under a five-year agreement and marking the first change in 42 years. This selection reinforced Laykold's technological advancements in pace control and consistency, solidifying its position as a leader in professional infrastructure.

Company Overview

Ownership and Operations

Laykold is owned by Sport Group, a global leader in sports surfacing solutions with an extensive portfolio encompassing , athletic tracks, and court systems. In July 2024, Sport Group was acquired by , a focused on and distribution industries, thereby positioning Laykold within a broader network of high-performance sports infrastructure brands such as , Polytan, and Rekortan. The company's headquarters and primary operations are located in , , where Advanced Polymer Technology (APT) serves as the key manufacturing and R&D hub dedicated to developing and multisport surfaces. This U.S.-based focus enables Laykold to prioritize innovation in cushioning, durability, and player safety, supporting applications from professional tournaments to community facilities. Laykold operates on a (B2B) model, primarily selling customized surfacing systems and installation services to tournament organizers, tennis clubs, and municipal authorities worldwide. This approach emphasizes tailored solutions for specific performance needs, such as pace and traction consistency, while leveraging a network of certified installers and regional agents to ensure seamless project delivery. For instance, Laykold's selection as the official surface for the US Open starting in 2020 highlights its role in high-profile B2B partnerships. Laykold maintains rigorous quality standards through ISO 9001 certification for its manufacturing processes across facilities in the , , and , ensuring consistent product reliability and environmental compliance via additional ISO 14001 standards. These certifications underscore the company's commitment to in producing sports surfaces that meet international tournament specifications.

Manufacturing and Global Reach

Laykold's manufacturing is conducted by Sport Group's specialized divisions, including Advanced Polymer Technology (APT) in , , and in , as well as Polytex in . These facilities adhere to ISO 9001 and ISO 14001 environmental standards, ensuring consistent production processes across continents. The production involves creating water-based acrylic emulsions, which are blended with silica sands for texture and , alongside renewable materials to enhance . For instance, certain Laykold systems incorporate over 66% renewable or recycled content, minimizing environmental impact through eco-friendly formulations that avoid toxins during application. Sustainable sourcing practices are prioritized, including the use of recycled balls in to support circular supply chains. Laykold's global reach is supported by manufacturing facilities in , , and the region, enabling efficient distribution to markets worldwide. As part of Sport Group, the brand exports to numerous countries, including established presence in the United States, , , and recent expansions into , the , , , and . This network facilitates installations in diverse environments, from professional tournaments to recreational facilities. On-site court construction and resurfacing are handled through partnerships with a global network of Laykold-accredited installers, who apply certified expertise to ensure compliance with performance specifications. These certified applicators, spanning the world's largest sport surface installation network, provide localized support for precise application of Laykold systems.

Surface Technology

Composition and Base Structure

Laykold surfaces are constructed as a multi-layered, water-based acrylic system designed for durability and performance on and athletic courts. The fundamental structure begins with a sub-base of asphalt or , which must be properly cured, leveled, and compacted to ensure a stable foundation, typically with a maximum deviation of 1/8 inch over a 10-foot . Over this sub-base, a base coat—such as an primer for or a flexible acrylic filler for asphalt—is applied to promote and fill minor imperfections. This is followed by intermediate layers of textured acrylic to build uniformity and resilience, culminating in a pigmented, wear-resistant top coat that provides the final playing surface. The core materials consist of non-toxic, water-based acrylic resins that form the base, blended with pigments for coloration and fillers like silica sand (typically 40-100 ) and aggregates to achieve optimal traction, texture, and . These components are free of and , ensuring environmental safety while resisting cracking and fading. The silica sand and aggregates are incorporated during mixing to create a non-slip surface that withstands abrasion and maintains consistency under repeated use. In non-cushioned configurations, the overall surfacing thickness ranges from 3 to 5 mm, providing a hard-wearing layer with inherent all-weather resistance and UV stability to prevent degradation from sun exposure or environmental elements. This design supports consistent ball bounce and player footing across varying climates. Customization of color—drawn from a palette of standard and tournament shades—and texture levels allows adaptation to specific venue needs while meeting (ITF) Category 3 standards for medium-paced professional play.

Cushioning and Performance Features

Laykold incorporates advanced technology in its cushioning systems to enhance player safety by reducing impact forces during play. The layer, blended from oils using a natural process and encapsulated in a resilient matrix, achieves a force reduction of 17% compared to traditional hard courts' 3%, while providing 70% restitution for responsive footwork. This shock absorption helps mitigate stress and lowers risk, particularly on hard surfaces prone to high-impact forces, with the cushioning retaining 98% over 10 years. Variations like Gel Plus offer up to 25% force reduction for additional protection in demanding applications. To address performance in varying environmental conditions, Laykold employs Chill technology, which integrates phase change materials (PCMs) into the court coatings. These PCMs absorb excess heat through micro-melting reactions, maintaining a temperature plateau and reducing the surface temperature by 30% relative to ambient conditions. Tested in extreme hot climates such as , this innovation improves player comfort and endurance by minimizing heat buildup on the court. Laykold's Pace Precision system ensures consistent ball behavior and speed, enabling customization to within 0.5 points on the (ITF) Court Pace Rating scale. By precisely controlling sand gradation and friction in the acrylic coatings, it delivers uniform bounce and pace across courts, surpassing the ITF's standard 5-point category tolerance for more reliable play. This precision supports medium-fast ratings suitable for professional-level consistency without altering the foundational acrylic base structure. Sustainability is embedded in these performance features through the use of over 60% renewable resources in systems like , produced via low-energy enzyme processes. Partnerships with RecycleBalls further incorporate recycled balls—such as approximately per court—into shock absorption mats, diverting waste from landfills while maintaining cushioning efficacy. This approach repurposes millions of balls annually—as of 2025, preventing over 2.1 million from U.S. landfills yearly—and earned recognition including shortlisting for the 2024 Sport Positive Award and 2025 industry accolades for sustainable innovation, reducing environmental impact without compromising the technologies' protective and adaptive qualities.

Product Lines

Standard Systems

Laykold's standard systems encompass core acrylic surfacing products designed for reliable performance on courts in residential, club, and recreational settings. These systems prioritize durability, consistent playability, and ease of application without specialized cushioning or environmental adaptations. The Laykold ColorCoat system serves as a foundational multi-layer acrylic , ideal for residential and club courts where simplicity and aesthetics are key. It provides protection and beautification for asphalt or bases, with UV-stable topcoats that resist fading and for extended vibrancy. Emphasizing color variety, the system draws from an extensive palette including 20 standard, 12 vibrant, and 4 shades, allowing customization to match facility designs while maintaining low upkeep through its wear-resistant formulation. Laykold Advantage represents another essential standard offering, a silica sand-blended, 100% acrylic system tailored for medium-paced play on courts experiencing moderate to high traffic. This factory-textured coating ensures a non-slip, durable surface that balances speed and control, achieving ITF Category 3 for medium pace, which supports professional-level consistency in recreational environments. Its proprietary blend of pigments, polymers, and sands enhances and ease of maintenance, making it suitable for facilities seeking cost-effective, all-weather performance. Both systems follow a standardized application process over a properly prepared base, typically involving 8-10 coats to achieve optimal thickness and texture. This includes 1-2 filler coats of acrylic resurfacer to level the surface, followed by 2-3 textured color coats applied with rubber squeegees at rates of 0.03-0.07 gallons per per coat, and finishing with line markings after priming. Each layer requires full drying, with curing times of 24-48 hours recommended between major applications to ensure adhesion and prevent defects, culminating in a 24-hour wait before play. These standard systems offer cost-effectiveness through their longevity, with resurfacing recommended every 5-7 years to restore playability and appearance, minimizing downtime and expenses compared to more frequent on alternative surfaces. This interval aligns with the coatings' robust design, which sustains integrity under regular use while avoiding the higher ongoing costs of specialized alternatives.

Specialized Variants

Laykold has developed several specialized variants of its court surfacing systems to address specific performance, environmental, and climatic challenges in and recreational settings. These advanced formulations build on the company's core acrylic technology but incorporate targeted enhancements for niche applications, such as enhanced durability in high-traffic areas, improved player safety in emerging sports, temperature management in extreme heat, and sustainable material integration. The Laykold Masters Color system represents a premium option for professional environments, featuring an acrylic-based with high loading and UV-stable topcoats that ensure vibrant, long-lasting colors resistant to and abrasion. Designed for courts and multisport fields, it provides exceptional durability under intense use, making it suitable for tournament-grade installations where aesthetic consistency is paramount. This variant's abrasion-resistant properties allow it to withstand heavy foot traffic while maintaining a smooth, non-slip playing surface on properly prepared or asphalt bases. The Laykold Masters cushioning systems offer advanced options for enhanced player comfort and performance. The Laykold Masters Gel incorporates a thin gel layer derived from over 60% renewable resources, achieving 17% force reduction and 70% energy restitution to promote joint health and consistent play. The Laykold Masters Float features a shock pad made from more than 3,000 recycled tennis balls, providing 21% force reduction while bridging cracked substrates. The Laykold Masters 5 and Masters 8 use 5 mm and 8 mm shock pads, respectively, from 3,000 to 6,000 recycled balls, delivering 14% to 21% force reduction for tailored cushioning. All Masters systems include ITF Pace Certification, vibrant color options, and a 5-year warranty with 98% force retention over a decade. For , the Gel Plus variant introduces advanced cushioning with up to 25% force reduction compared to standard hard courts, optimizing joint protection and enabling faster play without sacrificing control or speed. This hybrid system combines a 4 mm cushion layer with acrylic topcoats, delivering consistent footing across the entire court and reducing impact forces to minimize injury risk during prolonged sessions. Engineered specifically for pickleball's quick lateral movements, it enhances player comfort and performance in both recreational and competitive venues. Laykold's Chill-integrated systems incorporate patented to regulate surface temperatures in hot climates, achieving a 30% reduction in the difference between ambient air and court surface heat. This innovation, tested extensively in , helps mitigate player fatigue and heat-related risks by reflecting solar radiation and promoting evaporative cooling, making it ideal for outdoor facilities in regions with extreme summer conditions. The technology has been implemented in practice courts for major events, ensuring playable conditions during peak heat. Eco-focused lines from Laykold emphasize through the integration of recycled materials into resurfacing and cushioning layers, creating a closed-loop system that repurposes . In with RecycleBalls, these variants have diverted over 2.1 million balls from landfills, incorporating more than 250,000 pounds of recycled rubber and felt into high-performance s for public parks and elite tournaments. This approach not only reduces environmental impact but also maintains the structural integrity and playability of the surfaces, with up to 10,000 balls per contributing to shock absorption and durability.

Applications

Tennis

Laykold hardcourt surfaces are engineered for tennis, delivering a medium-fast speed classified under ITF Court Pace Rating (CPR) category 4, which ensures consistent ball bounce and reliable footing ideal for professional training and competitive matches. This design emphasizes pace precision, allowing courts to maintain speed within 0.5 points of the target rating, surpassing the standard ITF tolerance of 4-5 points. The medium-fast characteristics make Laykold a preferred choice for high-level play, as seen in its use at major professional events where uniform performance is critical. Installation of Laykold tennis courts follows International Tennis Federation (ITF) standards, requiring overall dimensions of 120 feet by 60 feet to accommodate the playing area and necessary runoffs for safety and movement. Court lines are painted 2 inches wide using durable acrylic coatings to enhance visibility and withstand repeated use without fading. These specifications ensure compliance with official regulations while optimizing the surface's textured finish for traction. Maintenance protocols for Laykold courts prioritize longevity and playability, including weekly sweeping or hosing to remove debris, and cleaning with mild, non-residual detergents or water-based solutions to preserve the acrylic texture and minimize slippage risks. Annual pressure washing is recommended to address buildup, while full resurfacing—typically every 4 to 8 years depending on usage and climate—restores the surface's integrity through crack repairs and fresh acrylic applications. Laykold's all-weather formulation contributes to its widespread adoption, offering exceptional durability against UV exposure, temperature fluctuations, and coastal conditions.

Pickleball and Multisport

Laykold provides specialized court systems, including the Pickleball Gel and Gel Plus variants, engineered for standard 20x44-foot dimensions as per guidelines. These systems incorporate advanced cushioning technology, offering 17% force reduction in the standard Gel model and up to 25% in the Gel Plus, which significantly reduces joint impact during play. The surfaces utilize dedicated acrylic-based non-slip textures to ensure reliable traction and consistent performance for players of all levels. The versatility of Laykold extends to multisport applications, where the same acrylic surfacing supports courts with customizable half-court markings and modular line options for seamless transitions between sports. These surfaces are also ideal for indoor gym floors, accommodating activities like and while maintaining durability and low maintenance. For outdoor , Laykold's superior texture provides excellent grip even in wet or damp conditions, enhancing safety and playability. Amid 's explosive growth as the fastest-growing sport in the United States, Laykold has tailored its systems for professional competitions, including serving as the surface for PPA Tour events like the Open in . These setups prioritize quick ball response through the consistent bounce of acrylic coatings, alongside cushioning that promotes player comfort and lowers risk, as evidenced by applications in high-volume facilities. For facilities seeking efficiency, Laykold offers overlay conversion options that transform existing courts into venues without requiring full reconstruction, enabling dual-use setups. For instance, two standard courts can be adapted to accommodate six courts, as demonstrated in projects at Lifetime Fitness locations across the U.S. This approach maximizes space utilization while preserving the integrity of the original base structure.

Tournaments and Events

US Open and Grand Slams

Laykold has served as the official court surface for the US Open since 2020, equipping all 43 courts at the USTA National Tennis Center in Flushing Meadows with exceptional uniformity. These installations deliver 10 times greater consistency in pace and bounce than the industry standard, minimizing variations that could affect play across the tournament's duration. To suit the intense Grand Slam environment, Laykold tailors its surfaces for a medium-fast speed rating under ITF category 4, optimizing performance amid New York's challenging humidity and heat through integrated Chill technology that reduces court surface temperatures. This customization ensures reliable footing and ball behavior, enhancing the tournament's reputation as the fastest Grand Slam. Laykold's introduction at the 2020 US Open marked a successful transition, securing an initial five-year agreement with the USTA that continues through 2025. The surface's precision has been lauded for promoting fairness in elite competition, allowing players to focus on skill without inconsistent court variables influencing outcomes.

ATP/WTA Tour Events

Laykold has been a prominent surface choice for numerous ATP and WTA Tour events beyond the Grand Slams, providing consistent hard-court play tailored to tournament specifications. These partnerships emphasize the system's durability, pace control, and player comfort, often customized to venue conditions and event demands. The BNP Paribas Open in Indian Wells, California, adopted Laykold as its official surface provider starting in 2025, replacing Plexipave after 25 years to deliver grand-slam quality courts across all 29 venues at the Indian Wells Tennis Garden. This shift introduced a faster pace compared to previous years, optimized for the desert environment to enhance ball bounce and speed while maintaining consistency during the March event. As part of the Sunshine Swing series, the surfaces align with professional standards for the ATP Masters 1000 and WTA 1000 tournament. The Miami Open has utilized Laykold since its inception in , marking the longest court surface partnership in professional and spanning four venue changes. Classified as medium-fast under ITF category 4 since 2023, the surfaces support the high-volume Sunshine Swing schedule, offering reliable traction and reduced joint impact for extended play at the . This enduring collaboration has underpinned iconic matches in the ATP Masters 1000 and WTA 1000 event. Additional ATP and WTA tournaments featuring Laykold include the Dallas Open (ATP 250), (ATP 250), and San Diego Open (WTA 500 with an ATP 250 component), where the system ensures uniform performance across outdoor hard courts. In Europe, Laykold surfaces the Open d'Orléans (ATP Challenger 125), an indoor event providing a controlled, medium-paced alternative for rising players on synthetic hard courts. These selections highlight Laykold's versatility for both premier and developmental professional circuits. Extending to multisport professional play, Laykold's and systems—offering up to 25% force reduction for joint protection—have been adopted for premier events on the PPA Tour, including championships that prioritize player safety and consistent ball response in high-stakes competitions.

References

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