Polyvinyl chloride

Polyvinyl chloride (alternatively: poly(vinyl chloride), colloquial: vinyl or polyvinyl; abbreviated: PVC) is the world's third-most widely produced synthetic polymer of plastic (after polyethylene and polypropylene). About 40 million tons of PVC are produced each year.

PVC comes in rigid (sometimes abbreviated as RPVC) and flexible forms. Rigid PVC is used in construction for pipes, doors and windows. It is also used in making plastic bottles, packaging, and bank or membership cards. Adding plasticizers makes PVC softer and more flexible. It is used in plumbing, electrical cable insulation, flooring, signage, phonograph records, inflatable products, and in rubber substitutes. With cotton or linen, it is used in the production of canvas.

Polyvinyl chloride is a white, brittle solid. It is soluble in ketones, chlorinated solvents, dimethylformamide, THF and DMAc.

PVC was synthesized in 1872 by German chemist Eugen Baumann after extended investigation and experimentation. The polymer appeared as a white solid inside a flask of vinyl chloride that had been left on a shelf sheltered from sunlight for four weeks. In the early 20th century, the Russian chemist Ivan Ostromislensky and Fritz Klatte of the German chemical company Griesheim-Elektron both attempted to use PVC in commercial products, but difficulties in processing the rigid, sometimes brittle polymer thwarted their efforts. Waldo Semon and the B.F. Goodrich Company developed a method in 1926 to plasticize PVC by blending it with various additives, including the use of dibutyl phthalate by 1933.

Polyvinyl chloride is produced by polymerization of the vinyl chloride monomer (VCM), as shown.

About 80% of production involves suspension polymerization. Emulsion polymerization accounts for about 12%, and bulk polymerization accounts for 8%. Suspension polymerization produces particles with average diameters of 100–180 μm, whereas emulsion polymerization gives much smaller particles of average size around 0.2 μm. VCM and water are introduced into the reactor along with a polymerization initiator and other additives. The contents of the reaction vessel are pressurized and continually mixed to maintain the suspension and ensure a uniform particle size of the PVC resin. The reaction is exothermic and thus requires cooling. As the volume is reduced during the reaction (PVC is denser than VCM), water is continually added to the mixture to maintain the suspension.

PVC may be manufactured from ethylene, which can be produced from either naphtha or ethane feedstock.

The polymers are linear and are strong. The monomers are mainly arranged head-to-tail, meaning that chloride is located on alternating carbon centres. PVC has mainly an atactic stereochemistry, which means that the relative stereochemistry of the chloride centres are random. Some degree of syndiotacticity of the chain gives a few percent crystallinity that is influential on the properties of the material. About 57% of the mass of PVC is chlorine. The presence of chloride groups gives the polymer very different properties from the structurally related material polyethylene. At 1.4 g/cm³, PVC's density is also higher than structurally related plastics such as polyethylene (0.88–0.96 g/cm³) and polymethylmethacrylate (1.18 g/cm³).