Pulse-width modulation

Pulse-width modulation (PWM), also known as pulse-duration modulation (PDM) or pulse-length modulation (PLM), is any method of representing a signal as a rectangular wave with a varying duty cycle (and for some methods also a varying period).

PWM is useful for controlling the average power or amplitude delivered by an electrical signal. The average value of voltage (and current) fed to the load is controlled by switching the supply between 0 and 100% at a rate faster than it takes the load to change significantly. The longer the switch is on, the higher the total power supplied to the load. Along with maximum power point tracking (MPPT), it is one of the primary methods of controlling the output of solar panels to that which can be utilized by a battery. PWM is particularly suited for running inertial loads such as motors, which are not as easily affected by this discrete switching. The goal of PWM is to control a load; however, the PWM switching frequency must be selected carefully in order to smoothly do so.

The PWM switching frequency can vary greatly depending on load and application. For example, switching only has to be done several times a minute in an electric stove; 100 or 120 Hz (double of the utility frequency) in a lamp dimmer; between a few kilohertz (kHz) and tens of kHz for a motor drive; and well into the tens or hundreds of kHz in audio amplifiers and computer power supplies. Choosing a switching frequency that is too high for the application may cause premature failure of mechanical control components despite getting smooth control of the load. Selecting a switching frequency that is too low for the application causes oscillations in the load. The main advantage of PWM is that power loss in the switching devices is very low. When a switch is off there is practically no current, and when it is on and power is being transferred to the load, there is almost no voltage drop across the switch. Power loss, being the product of voltage and current, is thus in both cases close to zero. PWM also works well with digital controls, which, because of their on/off nature, can easily set the needed duty cycle. PWM has also been used in certain communication systems where its duty cycle has been used to convey information over a communications channel.

In electronics, many modern microcontrollers (MCUs) integrate PWM controllers exposed to external pins as peripheral devices under firmware control. These are commonly used for direct current (DC) motor control in robotics, switched-mode power supply regulation, and other applications.

The term duty cycle describes the proportion of 'on' time to the regular interval or 'period' of time; a low duty cycle corresponds to low power, because the power is off for most of the time. Duty cycle is expressed in percent, 100% being fully on. When a digital signal is on half of the time and off the other half of the time, the digital signal has a duty cycle of 50% and resembles a "square" wave. When a digital signal spends more time in the on state than the off state, it has a duty cycle of >50%. When a digital signal spends more time in the off state than the on state, it has a duty cycle of <50%. Here is a pictorial that illustrates these three scenarios:

The Corliss steam engine was patented in 1849. It used pulse-width modulation to control the intake valve of a steam engine cylinder. A centrifugal governor was used to provide automatic feedback.

Some machines (such as a sewing machine motor) require partial or variable power. In the past, control (such as in a sewing machine's foot pedal) was implemented by use of a rheostat connected in series with the motor to adjust the amount of current flowing through the motor. It was an inefficient scheme, as this also wasted power as heat in the resistor element of the rheostat, but tolerable because the total power was low. While the rheostat was one of several methods of controlling power (see autotransformers and Variac for more info), a low cost and efficient power switching/adjustment method was yet to be found. This mechanism also needed to be able to drive motors for fans, pumps and robotic servomechanisms, and needed to be compact enough to interface with lamp dimmers. PWM emerged as a solution for this complex problem.

PWM telecommunications systems were invented just prior to the start of World War II, but at that time time-division multiplexing was already in use and there were only experimental PWM systems. This changed with the introduction of the cavity magnetron in 1940, which could produce pulses of microwave frequency energy but could not vary its frequency or precisely control its amplitude. A PWM encoder was used to trigger a magnetron in the British Army's Wireless Set Number 10, which provided long-distance telephone relay, up to 80 kilometres (50 mi).