Treadwheel crane
Treadwheel crane
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Treadwheel crane

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Treadwheel crane

A treadwheel crane (Latin: magna rota) is a wooden, human powered hoisting and lowering device. It was primarily used during the Roman period and the Middle Ages in the building of castles and cathedrals. The often heavy charge is lifted as the individual inside the treadwheel crane walks.

The Roman polyspaston crane, from Ancient Greek πολύσπαστον (polúspaston, “compound pulley”), when worked by four men at both sides of the winch, could lift 3000 kg. In case the winch has been replaced by a treadwheel, the maximum load even doubled to 6000 kg at only half the crew, since the treadwheel possesses a much bigger mechanical advantage due to its larger diameter. This meant that, in comparison to the construction of the ancient Egyptian pyramids, where about 50 men were needed to move a 2.5 ton stone block up the ramp (50 kg per person), the lifting capability of the Roman Polyspaston proved to be 60 times more efficient (3000 kg per person). There are two surviving reliefs of Roman treadwheel cranes, the Haterii tombstone from the late first century CE being particularly detailed. De architectura contains a description of Polyspaston crane.

For larger weights of up to 100 t, Roman engineers set up a wooden lifting tower, a rectangular trestle which was so constructed that the column could be lifted upright in the middle of the structure by the means of human and animal-powered capstans placed on the ground around the tower.

During the High Middle Ages, the treadwheel crane was reintroduced on a large scale after the technology had fallen into disuse in western Europe with the demise of the Western Roman Empire. The earliest reference to a treadwheel (magna rota) reappears in archival literature in France about 1225, followed by an illuminated depiction in a manuscript of probably also French origin dating to 1240. In navigation, the earliest uses of harbor cranes are documented for Utrecht in 1244, Antwerp in 1263, Bruges in 1288 and Hamburg in 1291, while in England the treadwheel is not recorded before 1331.

Generally, vertical transport could be done more safely and inexpensively by cranes than by customary methods. Typical areas of application were harbours, mines, and, in particular, building sites where the treadwheel crane played a pivotal role in the construction of the lofty Gothic cathedrals. Nevertheless, both archival and pictorial sources of the time suggest that newly introduced machines like treadwheels or wheelbarrows did not completely replace more labor-intensive methods like ladders, hods and handbarrows. Rather, old and new machinery continued to coexist on medieval construction sites and harbours.

Apart from treadwheels, medieval depictions also show cranes to be powered manually by windlasses with radiating spokes, cranks and by the 15th century also by windlasses shaped like a ship's wheel. To smooth out irregularities of impulse and get over 'dead-spots' in the lifting process flywheels are known to be in use as early as 1123.

The exact process by which the treadwheel crane was reintroduced is not recorded, although its return to construction sites has undoubtedly to be viewed in close connection with the simultaneous rise of Gothic architecture. The reappearance of the treadwheel crane may have resulted from a technological development of the windlass from which the treadwheel structurally and mechanically evolved. Alternatively, the medieval treadwheel may represent a deliberate reinvention of its Roman counterpart drawn from Vitruvius' De architectura which was available in many monastic libraries. Its reintroduction may have been inspired, as well, by the observation of the labor-saving qualities of the waterwheel with which early treadwheels shared many structural similarities.

The medieval treadwheel was a large wooden wheel turning around a central shaft with a treadway wide enough for two workers walking side by side. While the earlier 'compass-arm' wheel had spokes directly driven into the central shaft, the more advanced 'clasp-arm' type featured arms arranged as chords to the wheel rim, giving the possibility of using a thinner shaft and providing thus a greater mechanical advantage.

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