W. Edwards Deming
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William Edwards Deming (October 14, 1900 – December 20, 1993) was an American business theorist, composer, economist, industrial engineer, management consultant, statistician, and writer. Educated initially as an electrical engineer and later specializing in mathematical physics, he helped develop the sampling techniques still used by the United States Census Bureau and the Bureau of Labor Statistics. He is also known as the father of the quality movement and was hugely influential in post-WWII Japan, credited with revolutionizing Japan's industry and making it one of the most dominant economies in the world.[1][2] He is best known for his theories of management.[3]

Key Information

Overview

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Deming received a BS degree in electrical engineering from the University of Wyoming at Laramie (1921), an MS degree from the University of Colorado (1925), and a PhD from Yale University (1928). Both graduate degrees were in mathematics and physics. He had an internship at Western Electric's Hawthorne Works in Cicero, Illinois, while studying at Yale. He later worked at the U.S. Department of Agriculture and the Census Bureau. While working under Gen. Douglas MacArthur as a census consultant to the Japanese government, he was asked to teach a short seminar on statistical process control (SPC) methods to members of the Radio Corps, at the invitation of Homer Sarasohn. During this visit, he was contacted by the Union of Japanese Scientists and Engineers (JUSE) to talk directly to Japanese business leaders, not about SPC, but about his theories of management, returning to Japan for many years to consult. Later, he became a professor at New York University, while engaged as an independent consultant in Washington, D.C.

Deming was the author of Quality Productivity and Competitive Position, Out of the Crisis (1982–1986), and The New Economics for Industry, Government, Education (1993), and books on statistics and sampling.

He also played the flute and drums, and composed music throughout his life, including sacred choral compositions and an arrangement of "The Star-Spangled Banner."[4][5]

In 1993, he founded the W. Edwards Deming Institute in Washington, D.C., where the Deming Collection at the U.S. Library of Congress includes an extensive audiotape and videotape archive. The aim of the institute is to "Enrich society through the Deming philosophy." [6]

Deming's teachings and philosophy are clearly illustrated by examining the results they produced after they were adopted by Japanese industry,[7] as the following example (called the Ford-Mazda study) shows. Ford Motor Company was simultaneously manufacturing a car model with transmissions made in Japan (by Mazda) and the United States (by Ford). Soon after the car model was on the market (c. 1950),[8] Ford customers were requesting the model with Japanese transmissions over the US-made transmissions, and they were willing to wait for the Japanese model. As both transmissions were made to the same specifications, Ford engineers could not understand the customer preference for the model with Japanese transmissions. Finally, Ford engineers decided to take apart the two different transmissions. The American-made car parts were all within specified tolerance levels. However, the Japanese car parts were virtually identical to each other, and much closer to the nominal values for the parts—e.g., if a part was supposed to be one foot long, plus or minus 1/8 of an inch (300 mm ± 3 mm)—then the Japanese parts were all within 116 of an inch (1.6 mm), less variation. This made the Japanese cars run more smoothly and customers experienced fewer problems.[9][10]

In his book The New Economics for Industry, Government, and Education[11] Deming championed the work of Walter Shewhart, including statistical process control, operational definitions, and what Deming called the "Shewhart Cycle",[12] which had evolved into Plan-Do-Study-Act (PDSA). Deming is well known for his work in Japan after WWII, particularly his work with the leaders of Japanese industry. That work began in July and August 1950, in Tokyo and at the Hakone Convention Center,[13] when Deming delivered speeches on what he called "Statistical Product Quality Administration". Many in Japan credit Deming as one of the inspirations for what has become known as the Japanese post-war economic miracle of 1950 to 1960, when Japan rose from the ashes of war on the road to becoming the second-largest economy in the world through processes partially influenced by the ideas Deming taught:[14]

  1. Better design of products to improve service
  2. Higher level of uniform product quality
  3. Improvement of product testing in the workplace and in research centers
  4. Greater sales through side [global] markets

Deming is best known in the United States for his 14 Points (Out of the Crisis, by W. Edwards Deming, preface) and his system of thought he called the "System of Profound Knowledge". The system includes four components or "lenses" through which to view the world simultaneously:

  1. Appreciating a system
  2. Understanding variation
  3. Psychology
  4. Epistemology, the theory of knowledge[15]

Deming made a significant contribution to Japan's reputation for innovative, high-quality products, and for its economic power. He is regarded as having had more impact on Japanese manufacturing and business than any other individual not of Japanese heritage. Despite being honored in Japan in 1951 with the establishment of the Deming Prize, he was only just beginning to win widespread recognition in the United States at the time of his death in 1993.[16] President Ronald Reagan awarded him the National Medal of Technology in 1987. The following year, the National Academy of Sciences gave Deming the Distinguished Career in Science award.

Early life

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William Edwards Deming was born in Sioux City, Iowa, but he was raised in Polk City, Iowa, on his grandfather Henry Coffin Edwards' chicken farm, then later on a 40-acre (16 ha) farm purchased by his father in Powell, Wyoming. He was the son of William Albert Deming and Pluma Irene Edwards,[17] His parents were well-educated and emphasized the importance of education to their children. Pluma had studied in San Francisco and was a musician. William Albert had studied mathematics and law.

He was a direct descendant of John Deming,[18] (1615–1705) an early Puritan settler and original patentee of the Connecticut Colony, and Honor Treat, the daughter of Richard Treat (1584–1669), an early New England settler, deputy to the Connecticut Legislature and also a patentee of the Royal Charter of Connecticut, 1662.

Career

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Deming was a professor of statistics in New York University graduate school of business administration (1946–1993) and taught at Columbia University's graduate school of business (1988–1993). He also was a consultant for private business.

In 1927, Deming was introduced to Walter A. Shewhart of the Bell Telephone Laboratories by C.H. Kunsman of the United States Department of Agriculture (USDA). Deming found great inspiration in the work of Shewhart, the originator of the concepts of statistical control of processes and the related technical tool of the control chart, as Deming began to move toward the application of statistical methods to industrial production and management. Shewhart's idea of common and special causes of variation led directly to Deming's theory of management. Deming saw that these ideas could be applied not only to manufacturing processes, but also to the processes by which enterprises are led and managed. This key insight made possible his enormous influence on the economics of the industrialized world after 1950.[19]

In 1936, he studied under Sir Ronald Fisher and Jerzy Spława-Neyman at University College, London, England.

Deming edited a series of lectures delivered by Shewhart at USDA, Statistical Method from the Viewpoint of Quality Control, into a book published in 1939. One reason he learned so much from Shewhart, Deming remarked in a videotaped interview, was that, while brilliant, Shewhart had an "uncanny ability to make things difficult." Deming thus spent a great deal of time both copying Shewhart's ideas and devising ways to present them with his own twist.[20]

Deming developed the sampling techniques that were used for the first time during the 1940 U.S. Census, formulating the Deming-Stephan algorithm for iterative proportional fitting in the process.[21] During World War II, Deming was a member of the five-man Emergency Technical Committee. He worked with H.F. Dodge, A.G. Ashcroft, Leslie E. Simon, R.E. Wareham, and John Gaillard in the compilation of the American War Standards (American Standards Association Z1.1–3 published in 1942)[22] and taught SPC techniques to workers engaged in wartime production. Statistical methods were widely applied during World War II, but faded into disuse a few years later in the face of huge overseas demand for American mass-produced products.[citation needed]

Japan

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In 1947, Deming was involved in early planning for the 1951 Japanese census. The Allied powers were occupying Japan, and he was asked by the United States Department of the Army to assist with the census. He was brought over at the behest of General Douglas MacArthur, who grew frustrated at being unable to complete so much as a phone call without the line going dead due to Japan's shattered postwar economy. While in Japan, his expertise in quality-control techniques, combined with his involvement in Japanese society, brought him an invitation from the Union of Japanese Scientists and Engineers (JUSE).[17]

JUSE members had studied Shewhart's techniques, and as part of Japan's reconstruction efforts, they sought an expert to teach statistical control. From June–August 1950, Deming trained hundreds of engineers, managers, and scholars in SPC and concepts of quality. He also conducted at least one session for top management (including top Japanese industrialists of the likes of Akio Morita, the cofounder of Sony Corp.)[23] Deming's message to Japan's chief executives was that improving quality would reduce expenses, while increasing productivity and market share.[14] Perhaps the best known of these management lectures was delivered at the Mt. Hakone Conference Center in August 1950.

A number of Japanese manufacturers applied his techniques widely and experienced heretofore unheard-of levels of quality and productivity. The improved quality combined with the lowered cost created new international demand for Japanese products.

Deming declined to receive royalties from the transcripts of his 1950 lectures, so JUSE's board of directors established the Deming Prize (December 1950) to repay him for his friendship and kindness.[23] Within Japan, the Deming Prize continues to exert considerable influence on the disciplines of quality control and quality management.[24]

In 1960, the Prime Minister of Japan (Nobusuke Kishi), acting on behalf of Emperor Hirohito, awarded Deming Japan's Order of the Sacred Treasure, Second Class. The citation on the medal recognizes Deming's contributions to Japan's industrial rebirth and its worldwide success. The first section of the meritorious service record describes his work in Japan:[23]

The second half of the record lists his service to private enterprise through the introduction of epochal ideas, such as quality control and market survey techniques.

Among his many honors, an exhibit memorializing Deming's contributions and his famous Red Bead Experiment is on display outside the board room of the American Society for Quality.[25]

He was inducted into the Automotive Hall of Fame in 1991.

Later career

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David Salsburg wrote:

"He was known for his kindness to and consideration for those he worked with, for his robust, if very subtle, humor, and for his interest in music. He sang in a choir, played drums and flute, and published several original pieces of sacred music."[26][27]

Later, from his home in Washington, D.C., Deming continued running his own consultancy business in the United States, largely unknown and unrecognized in his country of origin and work. In 1980, he was featured prominently in an NBC TV documentary titled If Japan can... Why can't we? about the increasing industrial competition the United States was facing from Japan. As a result of the broadcast, demand for his services increased dramatically, and Deming continued consulting for industry throughout the world until his death at the age of 93.

Ford Motor Company was one of the first American corporations to seek help from Deming. In 1981, Ford's sales were falling. Between 1979 and 1982, Ford had incurred $3 billion in losses. Ford's newly appointed Corporate Quality Director, Larry Moore, was charged with recruiting Deming to help jump-start a quality movement at Ford.[28] Deming questioned the company's culture and the way its managers operated. To Ford's surprise, Deming talked not about quality, but about management. He told Ford that management actions were responsible for 85% of all problems in developing better cars. In 1986, Ford came out with a profitable line of cars, the Taurus-Sable line. In a letter to Autoweek, Donald Petersen, then Ford chairman, said, "We are moving toward building a quality culture at Ford and the many changes that have been taking place here have their roots directly in Deming's teachings."[29] By 1986, Ford had become the most profitable American auto company. For the first time since the 1920s, its earnings had exceeded those of arch-rival General Motors (GM). Ford had come to lead the American automobile industry in improvements. Ford's following years' earnings confirmed that its success was not a fluke, for its earnings continued to exceed GM and Chrysler's.

In 1982, Deming's book Quality, Productivity, and Competitive Position was published by the MIT Center for Advanced Engineering, and was renamed Out of the Crisis in 1986. In it, he offers a theory of management based on his famous 14 Points for Management. Management's failure to plan for the future brings about loss of market, which brings about loss of jobs. Management must be judged not only by the quarterly dividend, but also by innovative plans to stay in business, protect investment, ensure future dividends, and provide more jobs through improved products and services. "Long-term commitment to new learning and new philosophy is required of any management that seeks transformation. The timid and the fainthearted, and the people that expect quick results, are doomed to disappointment."

In 1982, Deming, along with Paul Hertz and Howard Gitlow of the University of Miami Graduate School of Business in Coral Gables, founded the W. Edwards Deming Institute for the Improvement of Productivity and Quality. In 1983, the institute trained consultants of Ernst and Whinney Management Consultants in the Deming teachings. E&W then founded its Deming Quality Consulting Practice which is still active today.

His methods and workshops regarding Total Quality Management have had broad influence. For example, they were used to define how the U.S. Environmental Protection Agency's Underground Storage Tanks program would work.[30]

Over the course of his career, Deming received dozens of academic awards, including another, honorary, PhD from Oregon State University. In 1987, he was awarded the National Medal of Technology: "For his forceful promotion of statistical methodology, for his contributions to sampling theory, and for his advocacy to corporations and nations of a general management philosophy that has resulted in improved product quality." In 1988, he received the Distinguished Career in Science award from the National Academy of Sciences.[17]

Deming continued to advise businesses large and small. From 1985 through 1989, Deming served as a consultant to Vernay Laboratories, a rubber manufacturing firm in Yellow Springs, Ohio, with fewer than 1,000 employees. He held several week-long seminars for employees and suppliers of the small company where his famous example "Workers on the Red Beads" spurred several major changes in Vernay's manufacturing processes.

Deming joined the Graduate School of Business at Columbia University in 1988. In 1990, during his last year, he founded the W. Edwards Deming Center for Quality, Productivity, and Competitiveness at Columbia Business School to promote operational excellence in business through the development of research, best practices and strategic planning.

In 1990, Marshall Industries (NYSE:MI, 1984–1999) CEO Robert Rodin trained with the then 90-year-old Deming and his colleague Nida Backaitis. Marshall Industries' dramatic transformation and growth from $400 million to $1.8 billion in sales was chronicled in Deming's last book The New Economics, a Harvard Case Study, and Rodin's book, Free, Perfect and Now.

In 1993, Deming published his final book, The New Economics for Industry, Government, Education, which included the System of Profound Knowledge and the 14 Points for Management. It also contained educational concepts involving group-based teaching without grades, as well as management without individual merit or performance reviews.

Academic contributions

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The philosophy of W. Edwards Deming has been summarized as follows:

Dr. W. Edwards Deming taught that by adopting appropriate principles of management, organizations can increase quality and simultaneously reduce costs (by reducing waste, rework, staff attrition and litigation while increasing customer loyalty). The key is to practice continual improvement and think of manufacturing as a system, not as bits and pieces."[31]

The Deming System of Profound Knowledge

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"The prevailing style of management must undergo transformation. A system cannot understand itself. The transformation requires a view from outside. The aim of this chapter is to provide an outside view—a lens—that I call a system of profound knowledge. It provides a map of theory by which to understand the organizations that we work in."[32]

"The first step is transformation of the individual. This transformation is discontinuous. It comes from understanding of the system of profound knowledge. The individual, transformed, will perceive new meaning to his life, to events, to numbers, to interactions between people."

"Once the individual understands the system of profound knowledge, he will apply its principles in every kind of relationship with other people. He will have a basis for judgment of his own decisions and for transformation of the organizations that he belongs to."

Deming advocated that all managers need to have what he called a System of Profound Knowledge, consisting of four parts:

  1. Appreciation of a system: understanding the overall processes involving suppliers, producers, and customers (or recipients) of goods and services (explained below);
  2. Knowledge of variation: the range and causes of variation in quality, and use of statistical sampling in measurements;
  3. Theory of knowledge: the concepts explaining knowledge and the limits of what can be known.
  4. Knowledge of psychology: concepts of human nature.

He explained, "One need not be eminent in any part nor in all four parts in order to understand it and to apply it. The 14 points for management in industry, education, and government follow naturally as application of this outside knowledge, for transformation from the present style of Western management to one of optimization."

"The various segments of the system of profound knowledge proposed here cannot be separated. They interact with each other. Thus, knowledge of psychology is incomplete without knowledge of variation.

"A manager of people needs to understand that all people are different. This is not ranking people. He needs to understand that the performance of anyone is governed largely by the system that he works in, the responsibility of management. A psychologist that possesses even a crude understanding of variation as will be learned in the experiment with the Red Beads (Ch. 7) could no longer participate in refinement of a plan for ranking people."[33]

The Appreciation of a system involves understanding how interactions (i.e., feedback) between the elements of a system can result in internal restrictions that force the system to behave as a single organism that automatically seeks a steady state. It is this steady state that determines the output of the system rather than the individual elements. Thus it is the structure of the organization rather than the employees, alone, which holds the key to improving the quality of output.

The Knowledge of variation involves understanding that everything measured consists of both "normal" variation due to the flexibility of the system and of "special causes" that create defects. Quality involves recognizing the difference to eliminate "special causes" while controlling normal variation. Deming taught that making changes in response to "normal" variation would only make the system perform worse. Understanding variation includes the mathematical certainty that variation will normally occur within six standard deviations of the mean.

The System of Profound Knowledge is the basis for application of Deming's famous 14 Points for Management, described below.

Key principles

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Deming offered 14 key principles to managers for transforming business effectiveness. The points were first presented in his book Out of the Crisis (p. 23–24).[34] Although Deming does not use the term in his book, it is credited with launching the Total Quality Management movement.[35]

  1. Create constancy of purpose toward improvement of product and service, with the aim to become competitive, to stay in business and to provide jobs.
  2. Adopt the new philosophy. We are in a new economic age. Western management must awaken to the challenge, must learn their responsibilities, and take on leadership for change.
  3. Cease dependence on inspection to achieve quality. Eliminate the need for massive inspection by building quality into the product in the first place.
  4. End the practice of awarding business on the basis of a price tag. Instead, minimize total cost. Move towards a single supplier for any one item, on a long-term relationship of loyalty and trust.
  5. Improve constantly and forever the system of production and service, to improve quality and productivity, and thus constantly decrease costs.
  6. Institute training on the job.
  7. Institute leadership (see Point 12 and Ch. 8 of Out of the Crisis). The aim of supervision should be to help people and machines and gadgets do a better job. Supervision of management is in need of overhaul, as well as supervision of production workers.
  8. Drive out fear, so that everyone may work effectively for the company. (See Ch. 3 of Out of the Crisis)
  9. Break down barriers between departments. People in research, design, sales, and production must work as a team, to foresee problems of production and usage that may be encountered with the product or service.
  10. Eliminate slogans, exhortations, and targets for the work force asking for zero defects and new levels of productivity. Such exhortations only create adversarial relationships, as the bulk of the causes of low quality and low productivity belong to the system and thus lie beyond the power of the work force.
    1. Eliminate work standards (quotas) on the factory floor. Substitute with leadership.
    2. Eliminate management by objective. Eliminate management by numbers and numerical goals. Instead substitute with leadership.
  11. Remove barriers that rob the hourly worker of his right to pride of workmanship. The responsibility of supervisors must be changed from sheer numbers to quality.
  12. Remove barriers that rob people in management and in engineering of their right to pride of workmanship. This means, inter alia, abolishment of the annual or merit rating and of management by objectives (See Ch. 3 of Out of the Crisis).
  13. Institute a vigorous program of education and self-improvement.
  14. Put everybody in the company to work to accomplish the transformation. The transformation is everybody's job.

"Massive training is required to instill the courage to break with tradition. Every activity and every job is a part of the process."[36]

PDCA myth

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It is a common myth to credit Plan-Do-Check-Act (PDCA) to Deming. Deming always referred to the Cycle as the Shewhart Cycle for Continuous Learning and Improvement.[37][38]

In the article on "Clearing up myths about the Deming cycle and seeing how it keeps evolving", by Ron Moen and Clifford Norman, they refer to the first origins of PDCA in the work of Galileo on Designed Experiments and Francis Bacon's work on Inductive learning. The basic idea of Scientific method being – making a hypothesis, conducting experiment, learning about hypothesis through experiment results. Later the idea seems to have inspired C I Lewis and through him to Shewhart, giving a clear account of evolution period from 17th century.[39]

Deming credits a 1939 work by Shewhart for the idea and over time eventually developed the Plan-Do-Study-Act (PDSA) cycle, which has the idea of deductive and inductive learning built into the learning and improvement cycle. Deming finally published the PDSA cycle in 1993, in The New Economics on p. 132.[40]

Seven Deadly Diseases

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The "Seven Deadly Diseases" include:

  1. Lack of constancy of purpose
  2. Emphasis on short-term profits
  3. Evaluation by performance, merit rating, or annual review of performance
  4. Mobility of management
  5. Running a company on visible figures alone
  6. Excessive medical costs
  7. Excessive costs of warranty, fueled by lawyers who work for contingency fees

"A Lesser Category of Obstacles" includes:

  1. Neglecting long-range planning
  2. Relying on technology to solve problems
  3. Seeking examples to follow rather than developing solutions
  4. Excuses, such as "our problems are different"
  5. The mistaken belief that management skills can be taught in classes[41]
  6. Reliance on quality control departments rather than management, supervisors, managers of purchasing, and production workers
  7. Placing blame on workforces who are responsible for only 15% of mistakes while the system designed by management is responsible for 85% of the unintended consequences
  8. Relying on quality inspection rather than improving product quality

Deming's advocacy of the Plan-Do-Study-Act cycle, his 14 Points and Seven Deadly Diseases have had tremendous influence outside manufacturing and have been applied in other arenas, such as in the relatively new field of sales process engineering.[42]

Analysis of enzyme kinetic data

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Deming's collaboration with Hans Lineweaver and Dean Burk[43] is possibly the least known of his work as a statistician, but it is relevant to what has become the most highly cited paper[44] ever published in the Journal of the American Chemical Society,[45] which was written after the authors had consulted Deming about the proper way to analyze their data. Although they are credited with the introduction of the double-reciprocal plot, in which the reciprocal rate is plotted against the reciprocal substrate concentration, they estimated the kinetic parameters by weighted linear regression with weights of the fourth power of the rates, as recommended by Deming. Unfortunately this (essential) part of their approach was quickly forgotten.[citation needed]

Personal life

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Deming married Agnes Bell in 1922. She died in 1930, a little more than a year after they had adopted a daughter, Dorothy (died 1984). Deming made use of various private homes to help raise the infant, and following his marriage in 1932 to Lola Elizabeth Shupe (died 1986), with whom he coauthored several papers, he brought her back home to stay. Lola and he had two more children, Diana (born 1934) and Linda (born 1943). Deming was survived by Diana and Linda, along with seven grandchildren.[46]

Death

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Deming died in his sleep at the age of 93 in his Washington home from cancer on December 20, 1993.[47] When asked, toward the end of his life, how he would wish to be remembered in the U.S., he replied, "I probably won't even be remembered." After a pause, he added, "Well, maybe ... as someone who spent his life trying to keep America from committing suicide."[48]

Works

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  • Deming, W. Edwards (1964) [1943]. Statistical Adjustment of Data. Dover. ISBN 0-486-64685-8. LCCN 64-24416. {{cite book}}: ISBN / Date incompatibility (help)
  • Deming, W. Edwards (1966) [1950]. Some Theory of Sampling. Dover. ISBN 0-486-64684-X. LCCN 66-30538.
  • Deming, W. Edwards; Massachusetts Institute of Technology. Center for Advanced Engineering Study (1982). Quality, Productivity, and Competitive Position. Massachusetts Institute of Technology, Center for Advanced Engineering Study. ISBN 978-0-911379-00-6.
  • Deming, W. Edwards (2000). The New Economics: For Industry, Government, Education. MIT Press. ISBN 978-0-262-54116-9.
  • Deming, W. Edwards (2012). The Essential Deming: Leadership Principles from the Father of Quality. McGraw Hill Professional. ISBN 978-0-07-179021-5.
  • Deming, W. Edwards (2018). Out of the Crisis, reissue. MIT Press. ISBN 978-0-262-35003-7.

See also

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References

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Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
W. Edwards Deming (October 14, 1900 – December 20, 1993) was an American statistician, engineer, professor, author, lecturer, and management consultant renowned for pioneering statistical quality control methods that transformed post-World War II Japanese industry and laid foundational principles for modern total quality management.[1][2][3]
Invited by Japanese leaders in 1950, Deming delivered lectures on reducing production variation through empirical data analysis and statistical process control, enabling manufacturers to achieve higher efficiency and product reliability, which contributed to Japan's rapid economic resurgence and the creation of the Deming Prize for quality achievements.[4][5]
In the United States, where his ideas were initially underappreciated, Deming later gained prominence in the 1980s via his book Out of the Crisis, promoting the 14 Points for Management—a framework urging leaders to adopt a new philosophy of continuous improvement, eliminate fear in workplaces, and prioritize long-term planning over short-term profits.[6][7]
Central to his teachings was the System of Profound Knowledge, integrating appreciation for a system, knowledge of variation, theory of knowledge, and understanding of psychology to drive causal improvements in organizational performance.[6]

Biography

Early Life and Education

William Edwards Deming was born on October 14, 1900, in Sioux City, Iowa, the eldest of three children to William Albert Deming, a lawyer, and Pluma Irene Edwards.[8][2] The family experienced financial hardship, leading to frequent moves, including to his maternal grandfather's chicken farm in Polk City, Iowa, and later to a homestead near Powell, Wyoming, in 1907, where Deming spent much of his childhood performing farm labor amid sparse resources.[8][9] Despite these challenges, Deming excelled academically from an early age, influenced by a high school mathematics teacher who encouraged him to seek university admission.[10] He enrolled at the University of Wyoming, graduating with a Bachelor of Science in electrical engineering in 1921, after which he briefly taught mathematics and physics there as well as at the Colorado School of Mines.[11] Deming continued his studies in mathematical physics, earning a Master of Science from the University of Colorado in 1924.[11] He then pursued doctoral work at Yale University, receiving a Ph.D. in 1928 for research on the theory of sampling and errors in physical measurements.[2][11]

Early Professional Career

Following the completion of his Ph.D. in mathematical physics from Yale University in 1928, Deming accepted a position as a mathematical physicist at the U.S. Department of Agriculture's (USDA) Fixed Nitrogen Research Laboratory in Washington, D.C., starting on August 1, 1927, while finalizing his doctoral requirements.[8][12] There, he conducted research on the physical properties of materials, including the effects of nitrogen on crop yields and gaseous compressibility data, which introduced him to the application of statistical methods for quantifying experimental variability and process inefficiencies in agricultural and manufacturing contexts.[9] His exposure to these techniques laid foundational groundwork for later advancements in quality control, emphasizing empirical measurement over subjective judgment.[8] During his tenure at the USDA, which extended until 1939, Deming expanded into teaching and theoretical contributions. He became a lecturer at the USDA Graduate School around 1930, delivering courses in mathematics and statistics by 1935, and assuming responsibility for the department's statistical curriculum in 1938.[8][3] Influenced by encounters with statistician Walter A. Shewhart, whose 1927 visit to the laboratory introduced Deming to statistical process control principles, Deming sponsored Shewhart's lectures on the topic in 1937 and co-authored "On the Statistical Theory of Errors" with Raymond T. Birge that same year, advancing error analysis in physical measurements.[8] These efforts demonstrated Deming's shift toward integrating rigorous statistical sampling and variation analysis into practical government and industrial applications, prioritizing data-driven inference to reduce waste and variability.[3] In 1939, Deming transitioned to the role of statistical advisor at the U.S. Census Bureau, where he pioneered sampling techniques for the 1940 census enumeration, enabling efficient data collection from large populations while maintaining accuracy through probabilistic methods rather than exhaustive counts.[8] This work marked an early application of his statistical expertise to administrative processes, foreshadowing broader uses in wartime logistics and postwar reconstruction, though it remained rooted in pre-war government service.[3]

World War II and Government Service

During World War II, W. Edwards Deming served as an advisor on statistical sampling techniques at the U.S. Census Bureau from 1939 to 1946, where he introduced statistically based survey methods for the 1940 census that enhanced accuracy while reducing costs.[8] He also implemented statistical quality control techniques to improve the processes of tabulating and summarizing census results, marking the first application of such methods in a white-collar government environment.[8] In 1942, Deming acted as a consultant to the Secretary of War and served as an advisor on statistical education to the Statistical Research Group at Columbia University, contributing to wartime analytical efforts.[8] That year, he helped establish intensive 10-day training courses on statistical quality control, which began in July and proved highly effective in disseminating these techniques.[13] By 1943, Deming was teaching short courses in applied statistics to engineers and others supporting the war effort, including a Stanford University program that trained nearly 2,000 individuals over two years in methods derived from Walter Shewhart's principles, such as control charts and the plan-do-study-act cycle, to enhance quality in munitions and other production.[8] These efforts focused on applying statistical process control to reduce defects in wartime manufacturing, bridging theoretical sampling with practical quality improvements.[8] Deming left government service in 1946 to pursue private consulting and academia.[8]

Advisory Work in Postwar Japan

In 1947 and 1950, Deming assisted with Japan's postwar census under General Douglas MacArthur's occupation administration, providing early exposure to statistical methods amid the country's industrial reconstruction efforts.[2] His pivotal advisory role began in July 1950 when the Union of Japanese Scientists and Engineers (JUSE) invited him to deliver lectures on statistical quality control to rebuild manufacturing capabilities devastated by World War II.[14] Over eight days in Tokyo, Deming instructed 230 engineers on techniques such as sampling inspection, control charts, and variance reduction to achieve consistent product quality and reduce defects.[15] In August 1950, Deming addressed Japanese top executives at the Hakone Convention Center, emphasizing "statistical product quality administration" as essential for long-term market competitiveness, arguing that superior quality would lower costs, boost productivity, and secure consumer loyalty over short-term price competition.[16] He stressed training workers in statistical tools, fostering cooperation between management and labor, and viewing quality improvement as a systemic process rather than isolated fixes, principles that contrasted with prevailing Western practices focused on inspection over prevention.[17] These sessions, attended by leaders from firms like Toyota and Sony precursors, directly influenced the adoption of rigorous quality management, enabling Japan to transform from a producer of low-grade goods to a global exporter of reliable products within a decade.[8] To honor Deming's contributions, JUSE established the Deming Prize in 1951, initially as the Deming Application Prize for companies demonstrating excellence in statistical quality control implementation.[18] The first awards were presented on September 22, 1951, to organizations that applied his methods to achieve measurable reductions in variation and waste, setting a standard that propelled Japan's "economic miracle" through disciplined, data-driven manufacturing.[18] Deming's ongoing consultations in the 1950s reinforced these foundations, with Japanese executives crediting his framework for prioritizing process stability and employee involvement over mere output quotas.[8]

Return to United States and Rising Recognition

Following his advisory visits to Japan in the 1950s, Deming resumed his academic and consulting roles in the United States, where he had been a professor of statistics at New York University's Graduate School of Business Administration since 1946.[3] He continued delivering lectures on statistical quality control and management principles similar to those he had shared in Japan and earlier in the U.S., while maintaining a private consulting practice focused on applying statistical methods to improve processes in various industries.[19] Despite these efforts, Deming's ideas received limited attention from American businesses during the 1950s and 1960s, as U.S. management practices emphasized short-term production quotas over systemic quality improvements.[3] Deming retired from full-time teaching at NYU in 1975, becoming professor emeritus, but persisted in consulting and seminar work.[20] His recognition in the U.S. surged following the NBC White Paper documentary "If Japan Can... Why Can't We?", aired on June 24, 1980, which profiled Deming's postwar teachings to Japanese executives and attributed Japan's manufacturing resurgence—particularly in automobiles and electronics—to his emphasis on statistical process control and worker involvement in continuous improvement.[21] The program, viewed by millions, prompted a rapid increase in demand for Deming's four-day seminars, which he began offering internationally that year, and led to high-profile U.S. corporate consultations, including with Ford Motor Company, where his principles contributed to quality enhancements in models like the 1992 Taurus, the year's best-selling American car.[8] In 1982, Deming published Quality, Productivity, and Competitive Position, followed by Out of the Crisis, which formalized his critiques of conventional U.S. management and outlined his 14 points for transformation, gaining traction amid growing awareness of Japanese competition.[8] This period marked his elevation to national prominence, culminating in the 1987 National Medal of Technology awarded by President Ronald Reagan—the first such honor for quality management—and the establishment of the Malcolm Baldrige National Quality Award, which institutionalized many of Deming's concepts in U.S. policy.[8] From 1985 until his death in 1993, he served as Distinguished Professor at Columbia University, solidifying his influence on American industry.[8]

Management Philosophy and Contributions

System of Profound Knowledge

The System of Profound Knowledge, as articulated by W. Edwards Deming, comprises four interdependent components designed to guide managerial transformation and foster organizational improvement by addressing fundamental aspects of systems, data interpretation, epistemology, and human behavior.[22] Deming introduced this framework in his 1993 book The New Economics for Industry, Government, Education, emphasizing that profound knowledge enables leaders to move beyond superficial fixes toward holistic, predictive management practices.[23] Unlike conventional management approaches that fragment problems, the system integrates these elements to reveal causal relationships and optimize collective performance, with Deming asserting that its absence perpetuates inefficiency and demotivation.[24] Appreciation for a system involves recognizing an organization as an interconnected network of components—people, processes, and suppliers—optimized not by maximizing individual parts but by aligning them toward a shared aim, such as customer satisfaction or cost reduction.[22] Deming warned that sub-optimizing subsystems, like pressuring suppliers for lower prices without considering long-term quality impacts, leads to systemic failure, as interactions and feedback loops determine overall outcomes rather than isolated efficiencies.[25] This perspective draws from systems theory, urging managers to prioritize end-to-end flow and interdependence over departmental silos.[26] Knowledge about variation requires understanding that outcomes fluctuate due to either common causes (inherent to the system, predictable via statistical control limits) or special causes (assignable to specific events, requiring intervention).[22] Deming, building on Walter Shewhart's work, advocated statistical process control to differentiate these, arguing that mismanagement—such as blaming workers for common-cause variation—wastes resources and erodes trust; for instance, in manufacturing, 94% of problems stem from systemic issues, not individual errors, per his analyses of industrial data.[24] Proper application enables prediction and stability, transforming reactive firefighting into proactive design.[27] Theory of knowledge addresses how understanding emerges through prediction, operational definitions, and iterative learning, rejecting rote knowledge in favor of theory-driven inquiry to test hypotheses about cause and effect.[22] Deming posited that knowledge without a testable theory remains opinion, advocating tools like the PDSA cycle (Plan-Do-Study-Act) for empirical validation, as mere data accumulation fails to illuminate underlying mechanisms.[25] This component critiques superficial metrics, insisting on contextual interpretation to avoid illusions of control.[28] Knowledge of psychology encompasses insights into individual and group dynamics, including intrinsic motivation, the effects of rewards and punishments, and the need to foster cooperation over competition.[22] Deming highlighted how fear and annual ratings inhibit innovation, drawing from behavioral studies to argue that true improvement arises from enabling self-esteem and joy in workmanship, not extrinsic incentives that distort effort toward short-term gains.[24] In practice, this means cultivating environments where people contribute ideas without reprisal, as extrinsic controls often amplify variation and suppress systemic learning.[26] Deming maintained that these components are mutually reinforcing: for example, ignoring variation undermines system appreciation, while psychological barriers impede knowledge acquisition.[22] He viewed adoption of profound knowledge as essential for personal and organizational renewal, starting with self-examination rather than imposed policies, a prerequisite for implementing his broader management principles.[23]

Fourteen Points for Management

The Fourteen Points for Management, detailed by W. Edwards Deming in his 1986 book Out of the Crisis (pp. 23–24), outline specific principles for transforming organizational practices to prioritize systemic quality improvement, long-term viability, and worker empowerment over short-term gains.[6] Deming derived these from empirical analyses of production failures in Western firms contrasted with Japan's postwar resurgence, attributing competitive declines to management flaws like overreliance on inspection and numerical targets rather than process redesign.[29] He positioned the points as managerial imperatives, requiring consistent application to address root causes of variability and inefficiency, though he later viewed them as preliminary to his System of Profound Knowledge, critiquing rigid lists for potentially oversimplifying causal dynamics in organizations.[29] The points emphasize leadership's role in cultivating trust, continuous learning, and cross-functional collaboration, rejecting adversarial tactics such as quotas or fear-based motivation that Deming observed exacerbated defects and turnover in data from U.S. industries during the 1970s and 1980s.[6] Implementation demands reorienting incentives from cost-cutting to total cost minimization through stable supplier ties and training, with Deming estimating that 94% of quality issues stem from systemic factors under management control, not individual errors.[30]
  1. Create constancy of purpose toward improvement of product and service, with the aim to become competitive, to stay in business, and to provide jobs. This calls for sustained innovation focus, eschewing reactive quarterly pressures for enduring market adaptation.[6]
  2. Adopt the new philosophy. Management must recognize the post-World War II economic shift, assuming responsibility for systemic change amid rising global competition.[6]
  3. Cease dependence on inspection to achieve quality. Integrate quality at the design and production stages to obviate mass inspection, reducing defects proactively.[6]
  4. End the practice of awarding business on the basis of price tag. Select suppliers based on total cost via long-term partnerships fostering loyalty and joint improvement.[6]
  5. Improve constantly and forever the system of production and service. Pursue perpetual refinement to boost quality, productivity, and cost efficiency through iterative process analysis.[6]
  6. Institute training on the job. Provide systematic skill development to equip workers for variability reduction and optimal performance.[6]
  7. Institute leadership. Supervisors should enable people, machines, and processes to excel, overhauling traditional oversight focused on compliance.[6]
  8. Drive out fear, so that everyone may work effectively for the company. Eliminate intimidation to encourage open problem-reporting and initiative without reprisal.[6]
  9. Break down barriers between departments. Promote interdisciplinary teams in research, design, sales, and production to anticipate and resolve issues holistically.[6]
  10. Eliminate slogans, exhortations, and targets for the workforce asking for zero defects and new levels of productivity. Such appeals ignore systemic roots of 85–95% of failures, fostering resentment rather than solutions.[6]
  11. Eliminate quotas on the factory floor. Replace numerical production mandates with leadership guiding process capability.[6]
  12. Eliminate management by objective. Abandon numerical goals and annual ratings that distort priorities and undermine workmanship pride across ranks.[6]
  13. Institute a vigorous program of education and self-improvement. Foster ongoing learning to adapt to technological and methodological advances.[6]
  14. Put everybody in the company to work to accomplish the transformation. Enlist all levels in the shift, recognizing it as a collective, systemic endeavor.[6]
These principles, when applied, yielded measurable gains in firms like Toyota, where Deming-influenced methods correlated with defect rates dropping below 1% by the 1980s, versus persistent U.S. averages of 5–10% in comparable sectors.[30] Deming stressed that superficial adoption—without addressing management accountability—fails, as evidenced by stalled quality initiatives in American automakers during the same era.[29]

Key Principles and Analytical Tools

Deming emphasized the necessity of understanding variation in processes as a core principle, distinguishing between common-cause variation inherent to the system and special-cause variation attributable to identifiable external factors. He argued that most quality issues—estimated at 94% in his analysis—stem from systemic factors under management's control, rather than individual worker performance, a view supported by his statistical consulting during World War II and postwar applications.[22][31] This principle underscores that management must focus on stabilizing and improving processes to reduce common-cause variation, rather than attributing faults to personnel, as reactive blame exacerbates inefficiency. A foundational analytical tool in Deming's framework is the Plan-Do-Study-Act (PDSA) cycle, which he adapted from Walter Shewhart's earlier PDCA model to promote iterative learning and process refinement. In the Plan phase, hypotheses for improvement are formulated based on data analysis; Do involves small-scale implementation; Study entails evaluating results against predictions using statistical evidence; and Act institutionalizes successful changes or further tests failures. Deming promoted PDSA for its empirical grounding in testing theories of knowledge, enabling organizations to predict and control outcomes amid variation, as detailed in his lectures and writings from the 1950s onward.[32][33] To demonstrate the perils of mismanaging variation, Deming devised the Red Bead Experiment, conducted in seminars from the 1980s. Participants, acting as workers, used a paddle to extract beads from a container with 80% white (acceptable) and 20% red (defective) beads, simulating production under a fixed system. Despite incentives, inspections, and exhortations—mimicking common management practices—red bead counts varied predictably due to the system's design, not operator skill, proving workers cannot exceed systemic limits and highlighting management's duty to redesign processes rather than punish individuals.[34][35] This tool empirically refutes annual ratings and quotas, showing they demotivate without addressing root causes. Complementing this, the Funnel Experiment illustrates the dangers of over-adjustment or tampering with stable processes. A marble is dropped through a funnel onto a target; under Rule 1 (no adjustment), random misses reflect inherent variation with mean-square error minimized at zero adjustment. Subsequent rules—centering the funnel on each miss (Rule 2), last position (Rule 3), or last error (Rule 4)—amplify variance, as adjustments treat common causes as special, leading to instability. Developed in collaboration with Lloyd Nelson and featured in Deming's 1986 book Out of the Crisis, the experiment quantifies how uninformed interventions, akin to reactive quality control, degrade performance over time.[36][37]

Critique of Common Management Practices

Deming identified several pervasive flaws in prevailing Western management approaches, which he argued undermined long-term organizational effectiveness and quality improvement. In his 1986 book Out of the Crisis, he outlined the "Seven Deadly Diseases" as systemic barriers that prioritize short-term gains over sustainable transformation, drawing from his statistical analysis of industrial data and consultations with Japanese firms where such practices were largely absent.[38] These diseases included a lack of constancy of purpose to plan products and services that ensure market viability and job security, which Deming observed led firms to chase quarterly results at the expense of innovation and adaptation.[39] A second disease was the emphasis on short-term profits, often manifested through reactive cost-cutting and financial engineering rather than investing in process improvements, resulting in diminished competitiveness as evidenced by U.S. manufacturing's decline in the 1970s and 1980s.[40] Deming critiqued performance evaluation systems, such as merit ratings and annual reviews, for fostering competition among workers and supervisors instead of collaboration, distorting incentives and attributing systemic failures to individuals; he supported this with data showing that 94% of quality issues stemmed from process variation beyond worker control.[38][41] Frequent turnover of top management, another disease, disrupted continuity and institutional knowledge, as executives rotated every 2-3 years without deep engagement in operations, contrasting with Japan's stable leadership that enabled iterative quality gains.[39] Deming further condemned reliance on visible figures alone—such as sales quotas or defect counts—for decision-making, arguing these ignored underlying variation and led to arbitrary targets that demotivated employees and masked root causes.[40] Excessive dependence on inspection for quality control was highlighted as inefficient, with Deming's statistical process control demonstrating that built-in quality through design and training reduced defects far more cost-effectively than post-production checks.[38] These critiques extended to his Fourteen Points, which directly countered common practices like numerical goals and supplier ratings; for instance, Point 11 called for eliminating quotas, as they encouraged falsified data and fear-driven behaviors, while Point 3 rejected inspection as a quality panacea in favor of preventive system design.[6] Deming's analysis, grounded in empirical data from wartime production and postwar audits, posited that such management habits accounted for up to 85% of performance variation attributable to the system rather than individuals, urging leaders to assume responsibility for transformation.[42][25]

Criticisms and Debates

Overattribution of Fault to Management

Deming's estimation that approximately 94% of organizational troubles and improvement opportunities stem from the system—under management's control—with only 6% attributable to special causes like individual worker actions, has drawn scrutiny for potentially overattributing fault to leadership.[43] This 94/6 principle, derived from Deming's statistical analysis of process variation, posits that common cause variation (systemic flaws in design, materials, or methods) dominates outcomes, rendering individual efforts largely inconsequential without systemic reform.[44] Critics contend that this framework risks absolving workers of accountability, fostering a mindset where personal lapses or willful deviations are dismissed as inevitable systemic artifacts rather than addressable behaviors. For instance, some management observers highlight a "serious risk of denial of individual responsibility" in the rule's application, arguing it may encourage blaming management reflexively while undervaluing the role of discipline, training, or motivation in curbing special causes.[45] Such concerns echo broader debates in quality management, where figures like Joseph Juran emphasized Pareto analysis to prioritize vital projects involving worker participation, implying a more balanced view of human agency alongside systemic fixes.[46] Deming countered this through demonstrations like his 1982 Red Bead Experiment, where participants produced defective outputs despite following procedures, underscoring that systemic defects—such as poor sourcing or equipment—override individual competence. He advocated removing fear and annual ratings to enable intrinsic motivation, maintaining that punishing workers for systemic failures exacerbates variation without resolution.[47] Nonetheless, detractors maintain that rigid adherence to the 94/6 split overlooks scenarios where individual negligence or skill deficits constitute more than marginal special causes, potentially stalling targeted interventions for underperformers. This tension persists in practitioner discourse, where Deming's system-centric lens is praised for curbing blame cultures but critiqued for possibly diluting incentives for personal excellence.[48]

Misinterpretations of Core Ideas

One prevalent misinterpretation of Deming's philosophy frames his 14 Points for Management as a standalone checklist or prescriptive program, divorced from the broader System of Profound Knowledge that demands a holistic transformation in organizational thinking. Deming explicitly rejected such mechanistic applications, arguing that superficial implementation—such as adopting points like "cease dependence on inspection" without addressing systemic variation—fails to yield sustainable improvement and often reinforces existing flaws.[47] This error parallels the conflation of Deming's ideas with later methodologies like Total Quality Management (TQM) or Six Sigma, which emphasize tools and metrics over the profound understanding of variation, psychology, and theory of knowledge that Deming deemed essential.[47] The so-called 85-15 rule, where Deming attributed 85 to 95 percent of performance issues to systemic factors under management's purview rather than individual workers, has been distorted to imply blanket absolution of personal responsibility or an excuse for inaction on trainable faults. In reality, Deming's intent was to redirect focus from blaming employees for inevitable common-cause variation—arising from flawed processes—to management's duty to redesign systems and distinguish it from rarer special causes amenable to individual correction, as illustrated in his red bead experiment conducted in seminars from the 1980s onward.[49] Misapplying this leads to "tampering," where managers intervene in stable processes, exacerbating variation, as Deming warned in his 1986 book Out of the Crisis.[50] Deming's advocacy against numerical quotas, merit ratings, and management by objectives is frequently misconstrued as opposition to all measurement or accountability, ignoring his endorsement of data informed by statistical theory to guide improvement without fear-inducing judgments. He critiqued these practices for distorting behavior—such as workers gaming quotas to meet targets at quality's expense—but supported ongoing assessment through control charts to monitor process stability, a nuance lost when his points are invoked to dismantle evaluation entirely.[51] Similarly, quotes like "It is not necessary to change. Survival is not mandatory" are misused to bully resistance to change, whereas Deming used it to underscore the voluntary nature of adopting profound knowledge amid competitive pressures, not as a threat.[52] These distortions often stem from isolating Deming's statistical tools, like the Plan-Do-Study-Act cycle (which he refined from PDCA to emphasize empirical study over mere action), from their philosophical context, resulting in overreliance on short-term fixes rather than long-term system optimization. Deming observed in postwar Japan that true gains required cultural shifts beyond tools, a lesson American firms partially overlooked upon his ideas' U.S. resurgence in the 1980s.[53]

Comparisons with Alternative Quality Systems

Deming's philosophy, centered on the System of Profound Knowledge and the 14 Points for Management, differs from other quality approaches in its emphasis on systemic transformation, understanding variation as inherent to processes, and management's role in fostering intrinsic motivation rather than relying on inspection, quotas, or defect counts.[6] In contrast, Joseph M. Juran's quality management framework, introduced in his 1951 book Quality Control Handbook, prioritizes the Pareto principle for identifying vital few causes of quality issues and a trilogy of quality planning, control, and improvement, viewing quality as "fitness for use" through structured process breakdowns and human factors training.[54] While both Deming and Juran advocated continuous improvement and top management commitment, Juran allocated 85% of quality problems to management but stressed worker training for error prevention, whereas Deming attributed nearly all faults to systemic failures beyond workers' control, critiquing Juran's focus on appraisal and rework costs as insufficiently addressing common-cause variation.[55] Philip B. Crosby's approach, outlined in his 1979 book Quality Is Free, defines quality as "conformance to requirements" and promotes a "zero defects" mindset through prevention over inspection, asserting that quality investments yield net savings by avoiding failure costs.[56] Crosby's 14 steps for quality improvement parallel Deming's 14 Points superficially—both stress leadership and employee involvement—but diverge in Crosby's advocacy for pricing quality, motivation via awards, and error-cause removal committees, which Deming rejected as extrinsic incentives that undermine psychological safety and intrinsic motivation.[57] Deming viewed Crosby's conformance metric as arbitrary, arguing it ignores systemic variation and customer-defined needs, potentially leading to suboptimization without profound knowledge of theory and psychology.[56] Compared to Six Sigma, developed by Motorola in 1986 and popularized by General Electric in the 1990s, Deming's framework rejects the heavy reliance on statistical process control for achieving 3.4 defects per million opportunities, seeing such numerical goals as arbitrary targets that encourage tampering with processes and ignoring common-cause variation.[58] Six Sigma employs DMAIC (Define, Measure, Analyze, Improve, Control) cycles and belts hierarchy for project-based defect reduction, but Deming critiqued this as a program fostering short-term fixes and internal competition, lacking his holistic system appreciation and knowledge theory for sustainable transformation.[59] While both use statistics, Deming's PDCA (Plan-Do-Check-Act) emphasizes iterative learning across the entire system, not isolated projects, and warns against Six Sigma's potential to blame workers for management-induced variability.[47] Lean manufacturing, rooted in Toyota Production System principles formalized by Taiichi Ohno in the 1950s-1970s, focuses on eliminating waste (muda) through value-stream mapping, just-in-time production, and kaizen events to enhance flow and efficiency.[60] Influenced by Deming's teachings in Japan, Lean shares PDCA and continuous improvement but prioritizes operational tools like 5S and kanban over Deming's profound knowledge components, such as psychology for breaking fear and theory of knowledge for prediction.[61] Deming's approach critiques Lean's tactical emphasis as potentially overlooking systemic interdependence, where waste reduction without management transformation leads to local optimizations that harm overall system performance.[59] The ISO 9000 family of standards, first published in 1987 by the International Organization for Standardization, mandates documented processes, audits, and certification for quality management systems, emphasizing customer satisfaction and continual improvement via risk-based thinking in the 2015 revision.[62] Deming opposed ISO 9000's bureaucratic requirements, such as mandatory procedures and supplier evaluations, as they impose quotas and inspections antithetical to his Points against numerical targets and over-reliance on inspection; he argued ISO fosters compliance theater rather than genuine systemic change.[63] Though ISO draws from Deming's ideas like leadership commitment, its checklist-driven audits contrast with his view of quality as an unfolding theory requiring profound knowledge, not registrars' approvals.[64]
AspectDeming's PhilosophyKey Alternatives (e.g., Six Sigma, Lean, ISO 9000)
Core FocusSystemic transformation, variation understanding, management psychologyTool-based (Six Sigma: defects; Lean: waste; ISO: documentation/compliance)[58][60][62]
Improvement MethodPDCA for holistic learningDMAIC projects (Six Sigma), kaizen events (Lean), audits (ISO)[59]
Targets/GoalsReject quotas; aim for joy in workSigma levels (Six Sigma), zero waste (Lean), certification (ISO)[47]
Management Role94-96% responsibility for variationShared or process-focused; less emphasis on psychology[54]

Legacy and Impact

Influence on Japanese Industrial Revival

In 1950, the Union of Japanese Scientists and Engineers (JUSE) invited W. Edwards Deming to Japan to lecture on the application of statistical methods to quality control, aiming to rebuild manufacturing capabilities devastated by World War II.[8] Deming delivered a series of seminars, including an eight-day course on quality control for engineers and managers, and a pivotal address to top executives at the Mt. Hakone Conference Center in August 1950, attended by leaders from major industries.[14] [16] These sessions emphasized reducing variation in production processes through statistical process control, shifting focus from inspection to prevention of defects, and holding management accountable for system improvements rather than attributing faults solely to workers.[17] Deming's teachings resonated amid Japan's economic desperation, where exports of low-quality goods hindered recovery; he argued that superior quality would lower costs over time by minimizing rework and waste, enabling competitive pricing without sacrificing reliability.[9] Japanese firms rapidly implemented these principles, integrating statistical quality control into operations; for instance, Toyota Motor Corporation adopted Deming-inspired methods to refine its production system, achieving breakthroughs in efficiency and defect reduction that propelled it to global leadership by the 1960s.[65] Similarly, companies like Sony applied his variance-reduction techniques to electronics manufacturing, contributing to Japan's transformation from war-ravaged importer to exporter of durable, high-precision products.[9] In recognition of his foundational role, JUSE established the Deming Prize in 1951, initially for individuals and later expanded to companies demonstrating excellence in quality management; the first awards were presented on September 22, 1951, with recipients including early adopters of statistical controls.[18] This prize institutionalized Deming's ideas, incentivizing ongoing refinement and spreading his system across sectors, which correlated with Japan's postwar industrial output surging from 3.3 million tons of steel in 1950 to over 100 million tons by 1973.[66] While Deming's direct causal impact is debated—given concurrent factors like government policies and labor discipline—empirical adoption of his statistical tools demonstrably reduced production variability, fostering sustained quality gains that underpinned the "Japanese economic miracle."[67]

Adoption in American and Global Industry

In the United States, Deming's management philosophy encountered significant resistance during the mid-20th century, as American executives prioritized short-term production quotas and inspection-based quality control over systemic process improvements. This oversight persisted until the late 1970s, when surging Japanese imports exposed vulnerabilities in U.S. manufacturing competitiveness, prompting a reevaluation of foundational practices. The catalyst for widespread recognition arrived on June 24, 1980, with NBC's White Paper documentary "If Japan Can... Why Can't We?", which featured Deming's lectures and attributed Japan's postwar industrial resurgence to his teachings on statistical process control and management transformation, reaching an estimated audience of millions and igniting demand for his seminars.[21][68] Ford Motor Company became the first major U.S. firm to engage Deming directly, inviting him in 1981 amid a sales crisis that saw losses mounting from 1979 to 1982, with the company hemorrhaging market share to Japanese competitors. Implementing his 14 Points—including ceasing mass inspection, breaking down barriers between departments, and driving out fear—Ford restructured under CEO Donald E. Petersen, who credited Deming's influence for fostering employee involvement in quality circles and reducing defects through variation analysis. By 1986, these efforts yielded measurable gains: Ford reported record profits of $3.3 billion in 1987, surpassing General Motors as the most profitable U.S. automaker and recapturing domestic market leadership with models like the Taurus, which emphasized reliable engineering over stylistic overhauls.[69][70][9] Deming's U.S. consulting expanded rapidly thereafter, with over 40,000 managers attending his four-day institutes by the mid-1980s, and corporations like Xerox, General Motors, and Procter & Gamble adapting his System of Profound Knowledge to overhaul supplier relationships and training programs. His 1986 book Out of the Crisis codified these applications, arguing that 94% of quality issues stemmed from systemic factors controllable by management rather than workers, and provided case studies of variance reduction yielding cost savings, such as Xerox's 1980s benchmarking against Japanese rivals that halved product defects. These adoptions correlated with a broader American quality movement, evidenced by the Malcolm Baldrige National Quality Award's establishment in 1987, which rewarded Deming-inspired criteria like process focus and customer-driven improvement.[4][71] Globally, Deming's principles disseminated beyond Japan and the U.S. through the export of total quality management (TQM) frameworks in the 1980s and 1990s, as multinational firms integrated his emphasis on continuous improvement and statistical tools into operations across Europe and emerging markets. European industries, facing similar competitive threats, adopted variants via initiatives like the European Foundation for Quality Management (founded 1988), which echoed Deming's calls for leadership commitment and employee empowerment, with firms such as Philips and Volvo reporting defect reductions of up to 50% through process-oriented reforms. In sectors like automotive and electronics, Japanese transplants and licensing agreements propagated these methods, contributing to standardized approaches underlying ISO 9000 certification, though implementations often diluted pure Deming tenets by blending with local hierarchies.[19]

Enduring Applications and Recent Reassessments

Deming's principles of statistical process control and continuous improvement remain integral to modern manufacturing and quality management systems, underpinning methodologies like Lean and Six Sigma that prioritize variation reduction and systemic optimization over inspection-based quality assurance.[72] In healthcare, his emphasis on managing processes through measurable data drives initiatives to enhance patient outcomes, such as adopting PDCA cycles to refine clinical workflows and reduce errors, with organizations reporting sustained improvements in efficiency when applying these tools consistently.[73] These applications extend to non-manufacturing sectors, including higher education, where Deming's 14 points inform total quality management frameworks aimed at elevating service delivery and stakeholder satisfaction through leadership commitment to long-term improvement.[74] In information technology, Deming's System of Profound Knowledge has gained renewed traction within Agile and DevOps practices, fostering cultures of iterative learning, psychological safety, and knowledge-based decision-making to accelerate software delivery while minimizing defects.[75] For instance, DevOps teams leverage Deming-inspired principles to integrate feedback loops and cross-functional collaboration, yielding measurable gains in deployment frequency and system reliability, as evidenced by industry analyses linking these approaches to his foundational ideas on variation and human factors in production.[76] Sustainability efforts in manufacturing also draw on his philosophy, applying constancy of purpose to balance economic viability with environmental stewardship through data-driven process refinements.[77] Recent evaluations affirm the 14 points' adaptability to 21st-century challenges, including volatile markets and digital transformation, with a 2024 analysis arguing they enable organizations to cultivate resilience by shifting from short-term metrics to holistic system redesign.[78] Scholars have reassessed Deming's framework as enduringly relevant for project-based work, highlighting its prescriptions against price-alone procurement and numerical quotas as antidotes to contemporary supply chain disruptions.[79] Critiques persist regarding potential overemphasis on management accountability at the expense of individual agency, yet empirical studies validate that implementations faithful to his tenets—such as eliminating fear to unlock workforce ingenuity—correlate with superior long-term performance metrics over superficial adoptions.[61] A 2023 examination concluded that while certain points, like opposition to motivational slogans, may require contextual nuance in knowledge economies, the core philosophy's focus on intrinsic motivation and systemic causation retains causal potency for averting organizational decline.[80]

Personal Life and Later Years

Family and Relationships

Deming married Agnes Bell, a teacher, on June 14, 1922, in Wyoming.[81] The couple adopted a daughter, Dorothy, circa 1924; Agnes died in 1930, leaving Deming to raise Dorothy.[82] [83] In April 1932, Deming wed Lola Elizabeth Shupe, a mathematician who had worked as his assistant at the U.S. Department of Agriculture's Fixed Nitrogen Research Laboratory.[84] They had two children together and remained married for 54 years until Lola's death in 1986.[85] [86] No public records indicate additional marriages or significant romantic relationships beyond these.[87]

Intellectual and Creative Pursuits

In his later years, Deming continued to advance his intellectual contributions to management and statistics through authorship and teaching. He published Out of the Crisis in 1986, articulating his 14 points for transforming management practices and emphasizing the role of statistical process control in reducing variation.[31] This work critiqued prevailing American management doctrines and advocated for a systemic approach to quality improvement. Subsequently, in the early 1990s, Deming refined his System of Profound Knowledge, a framework integrating appreciation for a system, knowledge of variation, theory of knowledge, and understanding of psychology, which he presented in lectures and seminars as essential for effective leadership.[22] He delivered intensive four-day seminars across the United States until shortly before his death, training executives and professionals in these principles, with sessions documented as late as 1990 at institutions like Western Connecticut State University.[88] Deming's final major work, The New Economics for Industry, Government, Education, appeared in 1993, applying his ideas to broader organizational contexts and underscoring cooperation over competition as a driver of improvement. These writings and lectures reflected his persistent focus on empirical variation analysis and causal mechanisms in organizational performance, drawing from his statistical expertise honed since the 1920s. Creatively, Deming pursued music composition alongside his professional endeavors, producing sacred choral works such as "Benedictus Es, Domine" ("Blessed art Thou, Lord").[89] He also arranged instrumental pieces, including a version of "The Star-Spangled Banner," and maintained proficiency as an organist, flutist, and drummer throughout his life.[3] These activities provided a counterpoint to his analytical pursuits, with some compositions orchestrated posthumously in 1993 by Daniel Gawthrop for performance.[89]

Death and Immediate Aftermath

W. Edwards Deming died on December 20, 1993, at his home in Washington, D.C., at the age of 93.[90] The cause was cancer, though he passed peacefully in his sleep around 3 a.m.[91] Despite ongoing health challenges in his final years, Deming maintained an active schedule, delivering his last executive seminar in Los Angeles just ten days earlier.[9] Immediate obituaries in major U.S. newspapers highlighted Deming's pivotal role in Japan's post-World War II industrial resurgence through statistical quality control methods, crediting him with transforming the nation into an economic powerhouse while noting his relative neglect by American industry until the 1980s.[90][92] The New York Times described him as an "expert on business management" whose lectures fueled Japan's rise, emphasizing his insistence on systemic improvements over individual blame.[90] Similarly, the Washington Post portrayed him as the "quality control guru" instrumental in steering Japan toward global dominance, underscoring his lectures' influence on figures like Kaoru Ishikawa.[92] No public funeral details were widely reported, reflecting Deming's preference for low-profile personal affairs amid his focus on professional legacy.[91] His death coincided with growing U.S. acknowledgment of his principles, as evidenced by contemporaneous corporate adoptions of total quality management inspired by his work, though immediate tributes centered on his enduring statistical contributions rather than ceremonial events.[90]

References

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