Brass

Brass is an alloy of copper and zinc, in proportions which can be varied to achieve different colours and mechanical, electrical, acoustic and chemical properties, but copper typically has the larger proportion, generally 2⁄3 copper and 1⁄3 zinc. In use since prehistoric times, it is a substitutional alloy: atoms of the two constituents may replace each other within the same crystal structure.

Brass is similar to bronze, a copper alloy that contains tin instead of zinc. Both bronze and brass may include small proportions of a range of other elements including arsenic, lead, phosphorus, aluminium, manganese and silicon. Historically, the distinction between the two alloys has been less consistent and clear, and increasingly museums use the more general term "copper alloy".

Brass has long been a popular material for its bright gold-like appearance and is still used for drawer pulls and doorknobs. It has also been widely used to make sculpture and utensils because of its low melting point, high workability (both with hand tools and with modern turning and milling machines), durability, and electrical and thermal conductivity. Brasses with higher copper content are softer and more golden in colour; conversely those with less copper and thus more zinc are harder and more silvery in colour.

Brass is still commonly used in applications where corrosion resistance and low friction are required, such as locks, hinges, gears, bearings, ammunition casings, zippers, plumbing, hose couplings, valves, SCUBA regulators, and electrical plugs and sockets. It is used extensively for musical instruments such as horns and bells. The composition of brass makes it a favorable substitute for copper in costume jewelry and fashion jewelry, as it exhibits greater resistance to corrosion. Brass is not as hard as bronze and so is not suitable for most weapons and tools. Nor is it suitable for marine uses, because the zinc reacts with minerals in salt water, leaving porous copper behind; marine brass, with added tin, avoids this, as does bronze.

Brass is often used in situations in which it is important that sparks not be struck, such as in fittings and tools used near flammable or explosive materials.

Brass is more malleable than bronze or zinc. The relatively low melting point of brass (900 to 940 °C; 1,650 to 1,720 °F, depending on composition) and its flow characteristics make it a relatively easy material to cast. By varying the proportions of copper and zinc, the properties of the brass can be changed, allowing hard and soft brasses. The density of brass is 8.4 to 8.73 g/cm³ (0.303 to 0.315 lb/cu in).

Today, almost 90% of all brass alloys are recycled. Because brass is not ferromagnetic, ferrous scrap can be separated from it by passing the scrap near a powerful magnet. Brass scrap is melted and recast into billets that are extruded into the desired form and size. The general softness of brass means that it can often be machined without the use of cutting fluid, though there are exceptions to this.

Aluminium makes brass stronger and more corrosion-resistant. Aluminium also causes a highly beneficial hard layer of aluminium oxide (Al₂O₃) to be formed on the surface that is thin, transparent, and self-healing. Tin has a similar effect and finds its use especially in seawater applications (naval brasses). Combinations of iron, aluminium, silicon, and manganese make brass wear- and tear-resistant. The addition of as little as 1% iron to a brass alloy will result in an alloy with a noticeable magnetic attraction.