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Disc harrow
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A disk harrow is a harrow whose cutting edges are a row of concave metal discs, which may be scalloped or set at an oblique angle. It is an agricultural implement that is used to till the soil where crops are to be planted. It is used to chop up unwanted weeds or crop residue. It is also one of the many soil cultivation implements alongside tilers and moldboard plows.
It consists of many carbon steel discs, and sometimes longer-lasting boron steel discs, which have many varying concavities and disc blade sizes and spacing (the choices of the latter being determined by the final result required in a given soil type) and which are arranged into two sections ("offset disk harrow") or four sections ("tandem disk harrow"). When viewed from above, the four sections would appear to form an "X" which has been flattened to be wider than it is tall. The discs are also offset so that they are not parallel with the overall direction of the implement. This arrangement ensures that the discs will repeatedly slice any ground to which they are applied, to optimize the result. The concavity of the discs as well as their offset angle causes them to loosen and lift the soil that they cut.
A discer is an evolved form of a disk harrow, more suitable to Saskatchewan prairies, where it was developed in the 1940s. It does not leave ridging and it is lighter to pull, so it can be made bigger. After the 1980s their domination started to fade.[1]
Name variations
[edit]In various regions of the United States, farmers call these implements just discs (or disks), and they reserve the word harrow for the lighter types of harrow, such as chain and tooth harrows. Therefore, in these regions, the phrase "plowing, disking, and harrowing" refers to three separate tillage steps. This is not any official distinction but is how farmers tend to speak.
It is also common, at least in the United States, to consider disc plows to be a separate class of implement from discs (disc harrows). The first is a true plow, which does primary tillage and leaves behind a rough surface, whereas the second is a secondary tillage tool.
History
[edit]Before invention of the modern tractor, disc harrows typically consisted of two sections, which were horse-drawn and had no hydraulic power. These harrows were often adjustable so that the discs could be changed from their offset position. Straightening the discs allowed for transport without ripping up the ground; also, they were not as difficult to pull. Overuse of disc harrows in the High Plains of the United States in the early 20th century may have contributed to the "Dust Bowl".
Today
[edit]Modern disc harrows are tractor-driven and are raised either by a three-point lift or hydraulically by wheels. The large ones have side sections that can be raised vertically or that fold up to allow easier road transport or to provide better storage configurations.
Uses
[edit]
Primary heavy duty disc harrows of 265 to 1,000 pounds (120 to 454 kg) per disc are mainly used to break up virgin land, to chop material/residue, and to incorporate it into the top soil. Lighter secondary disc harrows help completely incorporate residue left by a primary disc harrow, eliminate clumps, and loosen the remaining packed soil. The notched disc blades chop up stover left from previous crops, such as cornstalks. Disc harrows incorporate remaining residue into the top soil, promoting the rapid decay of the dead plant material. Applying fertilizer onto residue on the surface of the soil results in much of the applied nitrogen being tied up by residual plant material; therefore it is not available to germinating seeds. Disc harrows are also generally used prior to plowing in order to make the land easier to manage and work after plowing. Applying a disc harrow before plowing can also reduce clogging and allow more complete turning of the soil during plowing.
A disc harrow is the preferred method of incorporating both agricultural lime (either dolomitic or calcitic lime) and agricultural gypsum, and disc harrowing achieves a 50/50 mix with the soil when set correctly, thereby reducing acid saturation in the top soil and so promoting strong, healthy root development. Lime does not move in the soil, and this poses a critical challenge to sustainable zero-till farming, especially considering that chemical fertilizers are generally used by farmers around the world.
In the event of a wildfire, farmers will often use a disc harrow to quickly create a firebreak between fields or around structures by circling a structure or a field, thereby tilling under flammable stubble, stover, or residue to deprive the advancing fire of fuel.
Secondary uses
[edit]Once worn down too small to be of further use in harrows, the hardened steel discs have been adapted to form the blades of hand tools for wildland firefighters, farmers, and trail-building crews.[citation needed]
Offset disc harrow
[edit]
The heavy duty disc with large diameter disc blades of 26", 28", 30", 32", 36", and 40", and with increased disc spacings of 10", 14", and 18" are the primary tillage tools that are used to break virgin ground, to incorporate residue into the soil in preparation for a ripper / subsoiler, and to break up a compacted soil in order to increase soil aeration and to promote soil permeability in lower levels of the soil profile. Prior to a planting operation, a secondary disc harrow with narrow disc spacing of 8", 9", and even 10" with disc sizes ranging from 20", 22", 24", to 26" can be used. Other similar secondary tillage tine implements or rotary harrows are also widely used. When choosing secondary tillage equipment, soil type as well as soil moisture content at the time must be considered. Lighter secondary disc harrows are primarily used to break down soil clods into smaller pieces. By so doing, water penetrates more easily into the soil, soil aeration is increased, and the activity of soil biota is enhanced; the final result is a seed bed that is suitable for planting.
See also
[edit]References
[edit]- ^ A New Machine, Ruth Bitner, Western Development Museum, Canada, October 2012.
External links
[edit]- RFMNT with Grains Research Development Corporation. Disc Seeding Systems Fact Sheet
Media related to Disk harrows at Wikimedia Commons
Disc harrow
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Design and Components
Definition and Purpose
A disc harrow is an agricultural tillage implement consisting of a series of concave metal discs arranged in rows or gangs, designed to cut into and manipulate the soil surface.[6][7] These discs, typically ranging from 20 to 60 cm in diameter with smooth or scalloped edges, are mounted on horizontal shafts and set at an oblique angle to facilitate soil penetration.[7] The primary purpose of a disc harrow is secondary tillage, performed after initial plowing to refine the soil structure for planting. It breaks up clods and soil lumps, incorporates crop residues into the upper soil layers to enhance organic matter decomposition, levels the field surface for uniform seeding, and aids in weed control by chopping and burying unwanted vegetation.[6][7] This process typically leaves 40-70% of residue on the surface after one pass, supporting conservation tillage practices that maintain soil health and reduce erosion.[7] In operation, the discs rotate as the implement is pulled by a tractor, slicing into the soil at an angle to create a shearing action that cuts, mixes, and loosens the topsoil without fully inverting it, unlike a traditional plow.[6][8] This mechanism disrupts compacted layers, lifts and redistributes soil to a depth of about 5-8 inches, and promotes aeration while minimizing draft force compared to other tillage methods.[6] The term is also spelled "disk harrow" in American English.[6] Unlike chain or tine harrows, which drag or poke the soil, disc harrows rely on sharp, rotating cutting edges for more aggressive slicing and mixing.[6]Key Components
The main frame of a disc harrow is constructed from heavy-duty steel to provide structural support for the gangs of discs and endure the stresses of soil tillage.[9] It typically features a hitch mechanism for tractor attachment, either through a standardized 3-point linkage or a drawbar system.[9] Disc blades form the core cutting elements, consisting of concave steel discs designed for soil penetration and residue incorporation.[10] These blades range in diameter from 12 to 24 inches, with common sizes including 16-18 inches for tandem models and 20-24 inches for offset types.[9] Varieties include smooth-edged discs for finer soil finishing and scalloped or notched edges for handling heavy residue or compacted soils, with thicknesses typically between 3 and 6 mm to balance durability and weight.[5][11] Gangs are assemblies of multiple disc blades mounted on a common axle or shaft, usually numbering 3 to 10 discs per gang, secured with gang bolts, spacers, and bumpers to ensure even spacing and alignment.[11][8] The axle, often made of cold-worked steel measuring about 1.75 inches in diameter, allows the gang to rotate freely during operation.[8] Support elements enhance functionality and longevity, including scrapers positioned near each disc to remove adhered soil and prevent clogging.[5] Bearings, such as sealed or greasable types, facilitate smooth gang rotation while managing thrust loads.[5] Depth control is achieved via weight boxes mounted on the frame or hydraulic cylinders that adjust penetration, with operating depths often limited to about one-quarter of the disc diameter.[10][11] Sizing variations allow customization for different field conditions, with the number of discs per gang influencing overall width and capacity, while gang angles—typically adjustable between 15 and 23 degrees—determine the aggressiveness of soil cutting and throwing action.[11][12][13]History
Invention and Early Development
The concept of the disc harrow emerged in the mid-19th century as an alternative to moldboard plows, particularly for tilling dry, tough soils in regions such as the US Midwest and Australia, where traditional plows often struggled with hard ground and residue.[14] These early ideas drew from existing rolling coulters introduced around 1840 and aimed to slice through soil more effectively without inverting it, using concave or dished discs to cut and lift earth in a single pass.[3] The first notable patent for a precursor device was granted to Silas A. Moody of San Francisco in 1866 for a "sod-cutter" featuring a row of circular knives mounted on a horizontal axle, designed to slice through tough sod.[3] This was followed in 1869 by Frederick Nishwitz of Brooklyn, New York, who patented a "revolving harrow" with adjustable dished discs arranged in a V-shaped frame, marking a significant step toward the modern disc harrow by improving soil penetration and residue incorporation.[3] Norwegian immigrant Ole Ringness independently conceived a disc harrow and disc plow around 1872, inspired by wagon wheels displacing mud, though he died en route to patent it, and his ideas influenced subsequent designs without formal credit.[4] Further refinements in the 1880s, such as Henry Rose's 1882 patent for a self-harrowing disc design (No. 261,875), addressed gang alignment for better stability.[15] Disc harrows gained popularity in the late 19th century among wheat farmers in arid areas like Kansas's Golden Belt, where they proved effective for preparing semi-arid soils and stubble fields, reducing the labor required compared to multiple passes with animal-drawn spike-tooth harrows or plows.[16][14] Early models faced challenges including disc breakage from rocks and uneven tillage depth due to inconsistent material strength, prompting improvements in steel production via the Bessemer process around mid-century to enable thinner, tougher blades.[3] By the 1890s, hardened steel and pressed constructions enhanced durability, allowing wider adoption despite initial manufacturing limitations.[17]Evolution and Improvements
Building on the foundational 19th-century patents, disc harrow technology advanced significantly in the 20th century with the integration of mechanized power sources.[3] The 1920s and 1930s saw the widespread adoption of tractor-pulled disc harrows, replacing animal-drawn models and enabling farmers to cover larger areas more efficiently.[18] This shift was driven by the rise of internal combustion tractors, which provided consistent power for heavier implements and reduced labor demands.[19] Following World War II, innovations focused on enhancing control and scalability. Hydraulic depth control systems emerged in the 1950s and 1960s, allowing operators to adjust tillage depth on the go without stopping, improving precision in varying soil conditions.[20] Foldable frames also became standard, facilitating transport of wider implements—reaching up to 25-30 feet by the mid-1950s—to handle expansive fields on modern farms.[21] As of 2025, disc harrows incorporate advanced technologies for sustainable farming. GPS-guided adjustments enable automated navigation and real-time modifications to disc angles and depths, optimizing paths and reducing overlap.[22] Low-disturbance discs, designed with shallower concavities and narrower profiles, support conservation tillage by minimizing soil inversion and erosion while effectively managing residue.[23] Integration with precision agriculture systems allows variable rate applications, where sensors adjust operations based on soil data for targeted tillage.[24] Material advancements have paralleled these mechanization changes. Early 20th-century discs transitioned from cast iron to heat-treated high-carbon steel for improved wear resistance, though modern iterations favor boron steel alloys with hardness levels of 48-52 HRC, extending disc life in abrasive soils by up to 30% compared to standard steel.[25] Lightweight frames, often constructed from high-strength alloys or optimized steel designs, reduce overall implement weight, lowering tractor fuel consumption during operation.[26]Types
Tandem Disc Harrows
Tandem disc harrows consist of two or more parallel gangs of concave discs arranged in series, with front and rear gangs angled oppositely—typically in a bowtie configuration—to balance lateral pulling forces and achieve even soil incorporation. This setup ensures that rear gang discs track between those of the front gang, creating a full-width cut without gaps or overlaps that could lead to uneven tillage. The design excels in light to medium soil working, such as residue management and surface blending, by promoting consistent mixing while minimizing soil inversion compared to more aggressive implements.[27][28] These harrows are available in working widths from approximately 10 to 40 feet, accommodating large-scale operations on modern farms, with disc spacings commonly set at 7 to 12 inches to balance penetration and residue flow. Blade diameters typically range from 22 to 28 inches, allowing effective operation at depths of 4 to 8 inches depending on weight and soil type, which supports their role in post-plow leveling for seedbed preparation. Trailed configurations predominate, often with rigid or flexible frames to handle varied terrain while maintaining productivity across fields exceeding 100 acres.[29][30][31] Operationally, the opposing gang angles facilitate uniform tillage depth by distributing soil disturbance evenly, reducing ridge formation and promoting a level field surface ideal for subsequent planting. The balanced mechanics lower side draft on the towing tractor, improving fuel efficiency and operator control during passes at speeds of 4 to 8 miles per hour.[32][27] A key feature is the adjustability of gang angles, often ranging from 10 to 20 degrees on both front and rear sets, enabling customization for soil resistance—shallower angles for finer finishing in light soils and steeper for better cutting in heavier conditions. This versatility, achieved via mechanical clamps or hydraulic systems in many models, enhances adaptability without requiring implement changes.[33][34]Offset Disc Harrows
Offset disc harrows feature disc gangs positioned at an angle to the direction of travel, rather than aligned front-to-rear, which generates a lateral pulling force that promotes partial soil inversion and deeper penetration compared to aligned configurations.[5] This offset design typically involves front and rear gangs set in opposing directions, often referred to as single or double offset setups, where the gangs create an unbalanced action to throw soil sideways for effective breaking and mixing.[35] The angle of the gangs is adjustable, commonly ranging from 19 to 46 degrees depending on soil conditions, allowing customization for varying tillage needs.[35][36] These implements are built with heavier construction to handle demanding tasks, featuring working widths typically between 11 and 27 feet and disc diameters of 28 to 32 inches, with blade spacing of 10.5 to 12 inches for robust performance in compacted conditions.[35] Larger discs and wider frames provide greater capacity for processing tough soils, making them suitable for primary tillage on larger acreages.[37] In operation, the offset angle enables one-sided pulling that enhances soil turnover, particularly effective for breaking up heavy clay soils or sod, where the lateral force and weighted design achieve depths up to 14 inches.[35] This mechanics requires sturdy hitches to counter the side draft generated by the angled gangs, ensuring stable tractor control during use.[35] Unique features include counterweights or stabilizers, such as self-leveling hitches and nodular iron spools, to manage torque and maintain even depth across uneven terrain.[35] They are available in both mounted three-point hitch versions for smaller tractors and trailed configurations for heavy-duty applications.[39][35]Other Variants
Double-action disc harrows feature front and rear gangs of concave discs arranged with opposing angles, such that the concavity of the front set faces opposite to the rear set, resulting in soil being worked bidirectionally without generating a net lateral draft force.[7] This design incorporates core components like angled axles adapted for balanced pulling, enabling thorough soil mixing and clod pulverization ideal for seedbed finishing operations.[40] One-way disc harrows utilize fixed-angle gangs of discs that do not oscillate or reverse, allowing the implement to be pulled solely in a forward direction for efficient, high-speed tillage primarily in light soils. These variants are particularly prevalent in European agriculture, where their rigid configuration supports rapid field passes while minimizing turning requirements. Vertical tillage variants employ modern shallow-disc tools operating at depths of 4 to 6 inches, equipped with small-diameter, aggressive blades such as fluted or notched discs to size and incorporate crop residue into the soil surface.[41] These implements emphasize minimal soil disturbance, making them suitable for residue management in no-till or reduced-till systems by promoting even mixing without deep inversion.[42] Niche types like chain disc harrows integrate rows of small discs with trailing chains to enhance penetration and residue distribution, particularly effective in heavily weedy or compacted fields where traditional discs alone may clog.[43] These specialized tools are typically constructed in smaller widths under 15 feet to allow maneuverability in irregular terrain or smaller operations.[44]Operation and Uses
Primary Applications
Disc harrows play a central role in soil preparation by breaking up and leveling fields after primary plowing, thereby creating a fine tilth ideal for seed planting. Operating at effective depths typically ranging from 4 to 8 inches, they loosen the topsoil, eliminate clumps and clods, and facilitate even incorporation of soil amendments to establish a suitable seedbed. This process is especially valuable in conventional tillage sequences, where disc harrows follow moldboard plows to refine the soil structure for subsequent cropping.[6][45][8] For weed and residue management, disc harrows effectively cut through and bury surface crop trash or young weeds in the post-harvest period, promoting cleaner fields for the next planting cycle. In conventional tillage systems, a single pass leaves 40-70% of residues from heavy crops like corn on the surface, using scalloped-edge discs to chop and mix materials into the soil profile. This action disrupts weed seedlings while minimizing surface litter that could interfere with germination.[7][46][6] These implements are particularly suited to medium and heavy soils following initial tillage, where their concave discs excel at handling compacted or cloddy conditions. Optimal tractor speeds of 4 to 7 mph enable efficient coverage across large areas, balancing soil disturbance with operational productivity. Tandem disc harrows, for instance, are often preferred for thorough leveling in such scenarios. Disc harrows are commonly integrated into rotations with plows for primary breakdown and cultivators for finishing, supporting cycles in crops like corn and wheat.[47][6][48][45]Secondary Applications
Disc harrows play a key role in residue incorporation within conservation farming systems by mixing crop stubble, such as corn or wheat remnants, and manure into the upper soil layers to facilitate nutrient return and decomposition. Scalloped-edge discs are particularly effective for chopping and integrating heavy residues, allowing a single pass to retain 40-70% surface cover while burying fragile materials to prevent excessive erosion. Tandem disc configurations are often employed for dense residues from crops like corn, ensuring even distribution without overworking the soil, which supports soil organic matter buildup and microbial activity.[7] In pasture renovation, disc harrows are utilized to break up old sod and aerate compacted turf, creating a suitable seedbed for reseeding without excessive disruption. Following initial tillage to suppress existing vegetation, a disc pass refines the surface by breaking clumps, with lighter depth settings recommended to minimize soil inversion and erosion risks, especially on slopes. This approach firms the seedbed for optimal seed-to-soil contact, promoting uniform germination in reestablishment efforts.[49] Beyond primary agricultural roles, disc harrows are adapted for non-farm applications, including the incorporation of lime in orchards to correct soil acidity for high-value crops sensitive to low pH levels. Smaller models facilitate mixing lime uniformly into the plow layer, enhancing its reaction with soil acids when applied before or after tillage in moderately acid conditions (pH 5.2-5.7). These compact variants also support leveling tasks on gravel paths and minor road maintenance, where shallow passes smooth surfaces while integrating amendments.[50] For erosion control on sloped fields, disc harrows perform shallow passes to roughen the soil surface, creating depressions that slow water runoff velocity and increase infiltration rates. In conservation tillage, contour-oriented disking maintains residue cover to absorb raindrop impact, compared to conventional methods on moderate slopes. Straight-set or serrated discs, at depths under 6 inches, form grooves across the slope to channel and dissipate flow, preserving topsoil integrity.[51][52][6]Advantages and Limitations
Benefits
Disc harrows offer significant efficiency gains in agricultural tillage, particularly in fields with heavy crop residue, where they can operate at speeds of 4 to 8 miles per hour, allowing for quicker coverage compared to traditional moldboard plows that typically run slower to avoid clogging.[27] This faster operation is supported by lower power requirements, generally approximately 10 horsepower per foot of working width for primary tillage applications, enabling smaller tractors to handle larger implements effectively.[8] In terms of soil health, disc harrows improve aeration by breaking up compacted layers, which enhances water infiltration and reduces surface runoff, while their ability to chop and incorporate residues promotes the breakdown of organic matter into the soil profile.[7][6] When used appropriately in conservation systems, they maintain at least 30% residue cover to prevent erosion and support microbial activity without excessive disturbance.[7] The versatility of disc harrows makes them suitable for diverse field conditions; they perform well in rocky soils by rolling over obstacles that might damage tine-based implements, and in wet soils by fracturing and drying the surface for better workability.[53][54] Additionally, their design minimizes clogging from plant residues, as the rotating concave discs cut through trash effectively, reducing downtime in high-residue environments.[6][7] Economically, disc harrows contribute to cost savings by reducing the number of field passes required for seedbed preparation, which lowers fuel consumption and labor time compared to multiple operations with other tools.[6] Their robust construction, featuring durable steel discs, ensures longevity with regular maintenance, often spanning many seasons of use in intensive farming operations.[7] Modern variants with hydraulic adjustments further enhance control and efficiency in variable terrain.[6]Drawbacks
While disc harrows offer efficient soil preparation, their repeated shallow passes can lead to soil compaction, forming hardpans or tillage pans that restrict root penetration and water movement if not alternated with deeper tillage practices.[55][56] This risk is exacerbated in wet conditions, where disking smears soil particles, creating dense layers that further compact pore spaces and hinder drainage.[57] Compared to moldboard plows, disc harrows provide limited soil inversion, making them less effective at deeply burying weeds, crop residues, or trash, which can leave more material on the surface and necessitate additional operations.[6][56] This shallower incorporation may increase erosion potential in certain scenarios, such as when residues fail to adequately protect against wind or water runoff on sloped fields.[6] Maintenance of disc harrows is labor-intensive, as the cutting edges of the discs wear down over time, requiring regular sharpening or replacement to maintain cutting efficiency, particularly in abrasive soils.[58] Additionally, scrapers attached to the discs must be frequently adjusted to prevent soil or residue buildup, which can reduce performance and lead to uneven tillage if not properly set.[59] Disc harrows are less suitable for certain soil types, performing poorly in very light sands where they can blow loose particles, increasing wind erosion risk, or in extremely wet, sticky clays where they smear rather than till effectively.[60][57] Large-scale models also involve higher initial costs, often exceeding $1,800 for even mid-sized units, posing a barrier for smaller operations despite their long-term utility.[61]References
- http://extension.cropsciences.[illinois](/page/Illinois).edu/handbook/pdfs/chapter10.pdf