Railroad tie

A railroad tie, crosstie (American English), railway tie (Canadian English) or railway sleeper (Australian and British English) is a rectangular support for the rails in railroad tracks. Generally laid perpendicular to the rails, ties transfer loads to the track ballast and subgrade, hold the rails upright and keep them spaced to the correct gauge.

Railroad ties are traditionally made of wood, but prestressed concrete is now also widely used, especially in Europe and Asia. Steel ties are common on secondary lines in the UK; plastic composite ties are also employed, although far less than wood or concrete. As of January 2008, the approximate market share in North America for traditional and wood ties was 91.5%, the remainder being concrete, steel, azobé (red ironwood) and plastic composite.

Tie spacing may depend on the type of tie, traffic loads and other requirements, for example 2,640 concrete ties per mile (1,640/km) on North American mainline railroads to 2,112 timber ties per mile (1,312/km) on London, Midland and Scottish Railway jointed track.

Rails in North America may be fastened to the tie by a railroad spike. Iron/steel baseplates screwed to the tie and secured to the rail by a proprietary fastening system such as a Vossloh or Pandrol are commonly used in Europe.

The type of railroad tie used on the predecessors of the first true railway (Liverpool and Manchester Railway) consisted of a pair of stone blocks laid into the ground, with the chairs holding the rails fixed to those blocks. One advantage of this method of construction was that it allowed horses to tread the middle path without the risk of tripping. In railway use with ever heavier locomotives, it was found that it was hard to maintain the correct gauge. The stone blocks were in any case unsuitable on soft ground, such as at Chat Moss, where timber ties had to be used. Bi-block ties with a tie rod are somewhat similar.

Historically wooden rail ties were made by hewing with an axe, called axe ties, or sawn to achieve at least two flat sides. A variety of softwood and hardwood timbers are used as ties, oak, jarrah and karri being popular hardwoods, although increasingly difficult to obtain, especially from sustainable sources. Some lines use softwoods, including Douglas fir; while they have the advantage of accepting treatment more readily, they are more susceptible to wear but are cheaper, lighter (and therefore easier to handle) and more readily available.

Softwood is treated, with creosote being the most common preservative for railway ties. Other preservatives used include pentachlorophenol and chromated copper arsenate. Sometimes non-toxic preservatives are used, such as copper azole or micronized copper. New boron-based wood preserving technology is being employed by major US railroads in a dual treatment process in order to extend the life of wood ties in wet areas. Some timbers (such as sal, mora, jarrah or azobé) are durable enough that they can be used untreated.

Problems with wooden ties include rot, splitting, insect infestation, plate-cutting, also known as chair shuffle in the UK (abrasive damage to the tie caused by lateral motion of the tie plate) and spike-pull (where the spike is gradually loosened from the tie). Wooden ties can catch fire; as they age they develop cracks that allow sparks to lodge and more easily start fires.