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Dunlop Manufacturing
Dunlop Manufacturing
Dunlop Manufacturing
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Dunlop Manufacturing, Inc. is a manufacturer of musical accessories, especially effects units, based in Benicia, California, United States. Founded in 1965 by Jim Dunlop Sr., the company grew from a small home operation to a large manufacturer of music gear. Dunlop has acquired several well-known effects pedal brands, including Cry Baby, MXR and Way Huge.

Key Information

Background and history

[edit]

Scottish immigrant Jim Dunlop founded the Jim Dunlop Company in 1965 as a part-time business while working as a processing and chemical engineer at Barr and Stroud in Glasgow. He was an apprentice of the creator of the first hip replacement, William "Bill" Wallace. His first product was the Vibra-Tuner, a small device that attached to a guitar with a suction cup and displayed whether the guitar was in tune with the vibration of a small reed.

While visiting music stores to sell his new product, someone told him that musicians needed a good capo, remarking that anyone who made a good capo that could handle a 12-string guitar would make a lot of money. Using his engineering background, Dunlop created the toggle capo, and then worked with a local machine shop to build the first capo dies, manufacturing what eventually became the long running "1100 series" capo.

Starting from his living room, Dunlop later moved construction to his garage, and then to a location outside the house.

On March 19, 1972, he moved into the pick market, after reading every issue of Guitar Player magazine and noting musicians’ comments concerning what they liked and did not like about picks. He made his first picks from nylon, and continues to produce these.

Also in 1972, Dunlop left his job at Dymo Industries to focus on his own company full-time. He moved his family to Benicia, California and set up shop in Benicia Industrial Park. A few years later, he outgrew that building and moved to Industrial Way.

Dunlop products now range from capos and picks to slides, strings, fret wire, strap retainers, and a variety of electronic effects, including the original Cry Baby wah-wah pedal, the Uni-Vibe phaser, Heil Talk Box, and the MXR and Way Huge lines of stompboxes.

Dunlop Manufacturing founder Jim Dunlop Sr died on February 6, 2019, at the age of 82.[1][2]

Way Huge Electronics

[edit]

Jeorge Tripps launched Way Huge in 1992.[3] In late 1999 the company closed its doors when Tripps went to work for Line 6. In 2008, Tripps and the company moved to Dunlop Manufacturing and resurrected the Way Huge line, including the Swollen Pickle (a fuzz), Pork Loin (an overdrive), Fat Sandwich (a distortion),[3] and Green Rhino (another overdrive). They have also recently reissued the much sought after and often cloned Red Llama overdrive, notable for its volume boost and gain past 2 o'clock which results in a sound that is very distorted and has considerable mid-range presence.[4] Way Huge has also collaborated with Joe Bonamassa on various drive pedals including the 'Penny Saver Royale' and the 'Overrated Special'.[5]

Tortex

[edit]

Introduced in 1981, Tortex is the company's brand name for an acetal based line of plectra. The overall feeling of the picks is meant to mimic the feeling of vintage tortoise shell picks (as genuine tortoise shell picks have been banned since 1973).[6]

References

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[edit]
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Dunlop Manufacturing

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from Grokipedia
Dunlop Manufacturing, Inc. is an American company specializing in the design and production of accessories, particularly for guitar and bass players, including picks, strings, capos, and effects pedals, founded in 1965 by Scottish immigrant Jim Dunlop Sr. and headquartered in . The company originated in the , where Dunlop Sr., a , began crafting handmade capos and innovative guitar picks to address limitations in available products during the . By introducing color-coded Picks in various gauges from .38mm to 1.0mm, Dunlop established early standards for quality and player choice in the accessory market. In 1981, Dunlop developed the Tortex line of picks using Delrin material, noted for its sharp edge and matte grip, which became one of the company's most popular products and remains available in 13 shapes and multiple gauges. The firm expanded into effects pedals through strategic acquisitions, reviving the iconic wah pedal brand in 1982 after the Thomas Organ Company's closure, improving its consistency and introducing models like the GCB95 Standard Wah, a modern recreation of the original used by artists such as and . Dunlop acquired the MXR brand in 1987 following its 1984 bankruptcy, reissuing classics like the Phase 90 phaser and Dyna Comp compressor while developing new pedals focused on reliability and studio-quality sound in compact formats. Other notable lines include Way Huge overdrives and fuzzes, as well as bass-specific gear like the MXR Bass Synth, solidifying Dunlop's reputation for durable, musician-endorsed equipment over nearly six decades.

History

Founding and early years

Dunlop Manufacturing was founded in 1965 by Jim Dunlop Sr., a Scottish-born and whose passion for and technical expertise laid the groundwork for the company's entry into the musical instrument accessory market. Born in , , in 1936, Dunlop trained as a processing and before emigrating to in the 1950s, where he met his future wife, Bernice. He relocated briefly to but soon moved his family to the in the early , drawn by warmer weather and opportunities in the after receiving a from a friend highlighting California's appeal. Upon arriving in , Dunlop secured a job as a machinist at Dymo Industries, where he worked until 1972 while pursuing side projects related to his growing interest in guitar playing and instrument maintenance. His engineering background and hands-on approach to music equipment stemmed from personal frustrations with existing tools, particularly during the folk music boom when demand for reliable guitar accessories surged. As an avid himself, Dunlop began experimenting with designs to improve playability, marking the transition from hobbyist tinkering to professional innovation. The company originated as a small, part-time operation in a home workshop in , initially focused on custom solutions for guitars and other instruments driven by Dunlop's skills in precision machining. Dunlop's first significant invention was an adjustable capo in the mid-1960s, developed to address common tuning inconsistencies on stringed instruments by providing even pressure across the neck without detuning strings. This led to the patented Model 1100 and subsequent Model 1400 capos, which became the company's inaugural products and quickly gained traction among folk and acoustic players in the Bay Area. These early efforts, produced with help from his wife, established Dunlop Manufacturing's reputation for practical, high-quality gear tailored to musicians' needs.

Growth and product diversification

By the early 1970s, Dunlop Manufacturing had outgrown its initial home-based operations in the , prompting a relocation to larger facilities in , in 1972. This move to Benicia Industrial Park marked a pivotal shift from guitar repair services to full-scale , enabling increased production capacity and supporting the company's expansion into new product lines. In the late 1960s, the company entered the guitar picks market with the launch of color-coded Nylon picks in various gauges, filling a gap for durable, high-performance alternatives to traditional materials. These early picks gained traction among musicians for their consistent tone and longevity, laying the foundation for Dunlop's reputation in accessories. By 1981, Dunlop introduced Tortex picks, crafted from acetal resin (a Delrin-based material) to replicate the warmth and flexibility of tortoise shell without relying on endangered resources, addressing environmental concerns while enhancing grip and attack. The 1980s saw further diversification into non-electronic guitar gear, including the development of slides for bottleneck playing, heavy-gauge strings optimized for electric and acoustic instruments, and precision wire for luthiers. These innovations positioned Dunlop as a comprehensive supplier for guitar and customization, appealing to both and players seeking reliable, American-made components. Dunlop's foray into electronics began with late 1970s experiments in effects circuitry, culminating in the 1982 revival of the wah-wah pedal design under license, updating the classic model with modern manufacturing for sustained popularity. This entry broadened the company's portfolio beyond mechanical accessories into the burgeoning pedal market. By 1990, Dunlop had scaled significantly, employing dozens of workers in Benicia and distributing products favored by professionals, including designs inspired by icons like that influenced subsequent signature lines. This growth underscored the company's transition from a niche to a key player in accessories.

Acquisitions and expansions

Dunlop's strategic acquisitions in the marked a pivotal shift toward electronics and effects pedals, beginning with the wah-wah pedal. In , the company acquired the original tooling and manufacturing rights for the from Thomas Organ, reviving the legendary product that had originated in the late and integrating it as a flagship offering in Dunlop's lineup. This acquisition not only expanded Dunlop's portfolio beyond guitar accessories like picks and capos but also leveraged the 's cultural significance among musicians, solidifying the company's entry into the competitive effects market. Building on this foundation, Dunlop purchased the brand in 1987 after its original founders ceased operations amid financial challenges in the mid-1980s. The deal brought iconic pedals such as the Phase 90 phaser into Dunlop's control, enabling the resumption of production and the introduction of reissues that preserved MXR's vintage sound while incorporating modern manufacturing techniques at the Benicia facility. This move broadened Dunlop's electronics production, allowing for greater diversification and appealing to professional guitarists seeking reliable, high-quality effects. Further growth came in 2008 with the acquisition of Way Huge Electronics, founded by designer Jeorge Tripps, which integrated boutique-style overdrive and fuzz pedals like the Swollen Pickle into Dunlop's offerings. Tripps joined the company to oversee reissues and new designs, enhancing the brand's appeal in the high-end effects segment. Dunlop also obtained rights to the phaser technology, originally developed in the late 1960s, through a chain of prior ownership transfers, enabling the production of faithful recreations under its brands. These acquisitions transformed Dunlop from a primarily accessories-focused manufacturer into a multi-brand leader in guitar electronics, with expanded production capabilities supporting a wider array of innovative products.

Leadership transition and recent developments

Following the death of founder Jim Dunlop Sr. on February 6, 2019, at the age of 82, after more than 50 years at the helm of the company he established in 1965, leadership transitioned smoothly to family members, with his son Jim Dunlop Jr. assuming the role of CEO. This shift maintained the company's family-oriented structure, ensuring continuity in its Benicia, California headquarters while upholding its status as a privately held entity with global distribution networks serving musicians worldwide. In the post-2019 era, Dunlop Manufacturing has sustained operations as a family-owned , employing hundreds of staff and focusing on efficient processes in its Benicia facility. The company has adapted to evolving market dynamics by incorporating hybrid analog-digital effects designs, such as the Hybrid Fuzz pedal, which blends classic and tones for versatile, modern applications amid the rise of digital music production tools. Additionally, strategic partnerships have bolstered its profile, including 2024 reissues of Zakk Wylde's signature wah and Rotovibe pedals to commemorate 20 years of collaboration, enhancing appeal through artist endorsements. Product innovation has accelerated from 2023 to 2025, with key releases including the Gran Torino Boost overdrive in 2024, offering MOSFET-driven tube-like warmth and a three-band EQ for dynamic boosting, and the TRS Split + Tap pedal, a compact utility device combining signal splitting with tap tempo functionality for live and studio setups. At the Winter NAMM 2025 show in Anaheim, Dunlop unveiled further advancements, such as new straps featuring collaborations like the iLovedust Tempest Fuzz design, innovative instrument care products for maintenance, and revolutionary pedals expanding their electronics lineup. As of 2025, Dunlop remains firmly family-owned, with hundreds of employees supporting its growth trajectory driven by expanded online sales channels and ongoing professional endorsements from artists across genres. This has contributed to steady revenue increases, positioning the company as a resilient player in the musical instrument accessories market.

Products

Guitar accessories

Dunlop Manufacturing offers a wide range of non-electronic guitar accessories designed to enhance playability, tone, and maintenance for musicians. Among its core product lines are guitar picks, available in materials such as for a warm, smooth attack and Delrin for enhanced durability and grip. The Delrin 500 series features a polished finish for smooth release and is available in gauges of 0.46 mm, 0.71 mm, 0.96 mm, 1.14 mm, 1.50 mm, and 2.00 mm. The Tortex series, introduced in , represents a key innovation, crafted from resin (a form of Delrin) to provide a bright, crisp tone while mimicking the durability and feel of traditional without harming . Tortex picks feature a matte surface for improved grip and come in various gauges and shapes, including the Jazz III variant, which is favored for its small, pointed design that facilitates fast techniques used in genres like rock and metal. Capos form another foundational line, with Dunlop's original adjustable toggle design originating in the through founder Jim Dunlop's engineering efforts. The company's early models, such as the 1100 and 1400 series, utilized spring-action clamps to securely transpose keys without damaging the neck, and modern iterations include specialized versions for acoustic and electric guitars, like the Trigger Capo with its quick-release mechanism. These capos accommodate various neck widths and curvatures, ensuring even pressure across the fretboard for intonation accuracy during live performances or recording sessions. Beyond picks and capos, Dunlop produces slides suited for bottleneck and techniques, available in materials like for a bright, sustaining tone, tempered glass or for warmer harmonics, and for a smooth, bell-like resonance. Strings are offered in custom gauge sets tailored to specific playing styles and instruments, including artist-endorsed options like the heavier 11-56 set for enhanced sustain in heavy riffs or lighter 10-46 configurations for brighter clarity and easier . For luthiers and instrument builders, Dunlop's Accu-Fret fretwire provides precision-cut nickel-silver pieces in standardized sizes, such as the 6100 series with a 0.110-inch crown width, delivering warm, clear tones and consistent playability when installed. These accessories have gained widespread popularity among professional musicians for their reliability and tonal contributions. For instance, Guns N' Roses guitarist Slash endorses Dunlop Tortex picks in 1.14mm gauge, citing their grip and snap as essential to his signature sound in rock performances. Dunlop holds a prominent position as a leading provider of guitar accessories, with its picks alone recognized for high-volume production and adoption by top artists across genres, underscoring the company's influence in the global music market.

Effects pedals and electronics

Dunlop Manufacturing's electronics division specializes in effects pedals that modify guitar tones through powered circuitry, offering musicians tools for expressive sound shaping on stage and in the studio. The company's lineup emphasizes classic designs revived with modern reliability, focusing on paths to preserve organic warmth while incorporating user-friendly controls for live performance. These pedals, including wah-wah, phasers, and talk boxes, have become staples for guitarists seeking versatile tone manipulation without digital in most models. Central to Dunlop's offerings are the series of wah-wah pedals, which feature adjustable sweep controls to customize the frequency range and for vocal-like "wah" effects. Models like the GCB95 Standard Wah use a for smooth, resonant sweeps, allowing players to emphasize peaks ideal for lead lines. These pedals originated from repairs of 1960s Thomas Organ units in the 1970s, evolving into full production by the 1980s after Dunlop acquired the tooling in 1982. Dunlop also recreates phaser effects through the Uni-Vibe line, which simulates the original 1960s optical modulation circuit using LED/LDR photocells to produce swirling, psychedelic tones with chorus and modes. This design captures the throbbing, phase-shifted sound popularized in rock, offering depth controls for intensity and speed adjustments to suit ambient or rhythmic applications. The recreation maintains analog circuitry for authentic warmth, distinguishing it from standard phasers by its four-stage optical simulation. In collaboration with Heil Sound, Dunlop produces the HT-1 , a tube-driven device that channels amplified guitar signal through a plastic tube to the user's mouth, enabling vocal-filtered effects like talking guitar tones. Acquired by Dunlop in , this pedal features a high-fidelity and rugged enclosure for consistent performance, with simple on/off switching to integrate into pedalboards. It supports applications in rock and , where musicians shape harmonics to mimic speech or synth-like articulations. Most Dunlop effects pedals rely on analog circuits for their signature warm, responsive tones, avoiding the sterility of digital processing in core models. Recent iterations, such as the Mini Wah introduced in the , incorporate true-bypass switching to eliminate signal loss when disengaged, enhancing clarity in complex rigs. While the majority remain fully analog, select updates like (X) series add expression capabilities for parameter control, providing versatility without hybrid digital modeling. The evolution of Dunlop's electronics traces back to the 1970s, when founder Jim Dunlop Sr. built a reputation repairing popular effects like early wah pedals amid growing demand from rock musicians. By the , expanded the lineup with refined models, such as the 535Q in 1994, which added controls for fixed wah or volume functions. This shift from repair services to scaled output while retaining hand-tuned components for . Complementing these are volume pedals like the DVP3 Volume (X), designed for precise stage volume swells and expression duties with adjustable rocker tension and low-friction mechanics for durability under heavy use. Boosters, such as compact overdrive units, provide clean gain boosts to push tube amps into natural , aiding dynamic control during performances. These lines emphasize rugged construction, with metal housings and smooth potentiometers suited for touring setups. Dunlop pedals find wide application across genres, from —where wahs evoke Jimi Hendrix's expressive sweeps—to metal, as seen in custom models for players like Metallica's . The excels in psychedelic and for immersive textures, while talk boxes add theatrical flair to solos. Built for reliability, recent models feature true-bypass and reinforced treads to withstand rigorous touring, ensuring consistent tone in live environments.

Key Brands

MXR

MXR was founded in 1972 in Rochester, New York, by Keith Barr and Terry Sherwood, who initially operated an audio repair shop before transitioning to designing and manufacturing guitar effects pedals. The duo aimed to create more reliable and innovative stompboxes compared to existing options, leading to the brand's early success in the burgeoning effects pedal market. Following financial difficulties and bankruptcy, Dunlop Manufacturing acquired the MXR name and product rights in 1987, preserving the brand's legacy under its portfolio. Among MXR's most iconic products from its original era is the Dyna Comp compressor, released in 1972, which provided smooth sustain and evened out dynamics for guitarists seeking consistent tone. The Phase 90 phaser, introduced in 1974, delivered a signature swirling modulation effect that became a staple in rock, notably used by on tracks like "Eruption" for its psychedelic sweep. Similarly, the Distortion+ pedal offered high-gain overdrive with a gritty edge, influencing tones through its versatile clipping circuit. After the acquisition, Dunlop revived 's classics in the late and with updated circuits that maintained the original sounds while improving reliability and reducing noise. This revival included reissues of the Phase 90, Distortion+, and Dyna Comp, which helped reintroduce the brand to modern players. In subsequent years, expanded with innovative designs such as the overdrive, a collaboration with pedal builder Paul Cochrane that delivers transparent, responsive gain while preserving the guitar's natural character. The analog delay, utilizing technology for warm echoes up to 600 milliseconds, further exemplifies 's commitment to organic, vintage-inspired effects. MXR pedals played a pivotal role in shaping , appearing on recordings by artists like Led Zeppelin, , and , where their modulation and effects defined era-defining sounds. The brand's enduring influence is evident in its ongoing popularity, driven by faithful reissues and artist signature models, such as the EVH Phase 90, which replicates Van Halen's preferred settings in both script and block logo modes. These developments have solidified MXR's status as a cornerstone of effects pedal design, blending historical innovation with contemporary accessibility.

Cry Baby

The Cry Baby wah-wah pedal originated with the Thomas Organ Company in 1966, designed to emulate through a sweeping that produces a characteristic "talking" effect. After Thomas Organ ceased operations in 1981, Dunlop Manufacturing acquired the rights, tooling, and name in 1982, relaunching production with the GCB95 model featuring enhanced potentiometers for smoother operation and greater durability compared to the originals. This revival ensured consistent quality and marked the beginning of Dunlop's ongoing stewardship of the pedal, which has remained in continuous production for over 50 years. Key models under Dunlop include the standard Wah (GCB95), known for its throaty, vocal-like sweep ranging from approximately 440 Hz to 2.2 kHz, delivering the classic aggressive tone popularized in rock and . The Super Cry Baby variant, exemplified by the 535Q Multi-Wah, incorporates a switchable boost circuit up to +16 dB alongside a six-position range selector and variable Q control for customizable , allowing users to adapt the effect for different playing styles. Multi-wah options extend to bass and guitar applications, such as the CBM105Q Mini Bass Wah, which maintains low-end response while providing the pedal's signature sweep tailored for lower frequencies. At its core, the employs an inductor-based LC filter circuit, where a fixed (often a Fasel or Halo type in modern iterations) paired with a creates a resonant peak that mimics vocal formants for expressive, human-like articulation. Contemporary versions incorporate LED indicators for visual feedback on sweep position and true-bypass switching to preserve when disengaged. The pedal's musical legacy is profound, with iconic use by artists like , whose expressive sweeps defined tracks such as "Voodoo Child (Slight Return)," and of Metallica, who employed it for searing leads on albums like . Dunlop has produced custom artist editions, including the JH1D Jimi Hendrix Signature and KH95 Kirk Hammett Signature models, each tuned to replicate the players' preferred voicings with unique graphics and components.

Way Huge Electronics

Way Huge Electronics was founded in 1992 by Jeorge Tripps in as a small-scale operation focused on hand-built guitar effects pedals, emphasizing boutique craftsmanship and innovative circuit designs. Initially producing limited runs from a home workshop, the brand catered to musicians seeking high-quality, custom overdrives and fuzzes that captured the nuances of vintage tube amp tones. Among its standout offerings, the Swollen Pickle fuzz delivers a thick midrange boost with versatile gain staging, blending smooth sustain and aggressive bite suitable for rock leads. The Pork Loin overdrive provides transparent gain through a clean blend control and soft-clipping diodes, allowing players to retain their guitar's natural character while adding subtle to medium overdrive. Complementing these, the Saucy Box overdrive employs silicon transistors for aggressive, articulate distortion with a responsive touch sensitivity that excels in dynamic riffing. In , during the global economic downturn, Dunlop Manufacturing acquired Way Huge, integrating it into their portfolio to revive production on a larger scale while preserving the brand's handcrafted ethos and quality standards. This move enabled wider distribution without compromising the artisanal approach, as Tripps continued designing under Dunlop's umbrella. Central to Way Huge's design philosophy are oversized enclosures, which facilitate better heat dissipation in high-gain circuits and accommodate point-to-point wiring for reliability. The pedals often incorporate and silicon transistors to evoke vintage warmth and harmonic richness, appealing particularly to and rock players who value organic response over sterile clarity. This combination has solidified Way Huge's niche in the effects market, bridging exclusivity with accessible innovation.

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