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Speaker wire
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Speaker wire is used to make the electrical connection between loudspeakers and audio amplifiers. Modern speaker wire consists of two or more electrical conductors individually insulated by plastic (such as PVC, PE or Teflon) or, less commonly, rubber. The two wires are electrically identical, but are marked to identify the correct audio signal polarity. Most commonly, speaker wire comes in the form of zip cord.
The effect of speaker wire upon the signal it carries has been a much-debated topic in the audiophile and high fidelity worlds. The accuracy of many advertising claims on these points has been disputed by expert engineers who emphasize that simple electrical resistance is by far the most important characteristic of speaker wire.
History
[edit]Early speaker cable was typically stranded copper wire, insulated with cloth tape, waxed paper or rubber. For portable applications, common lampcord was used, twisted in pairs for mechanical reasons. Cables were often soldered in place at one end. Other terminations were binding posts, terminal strips, and spade lugs for crimp connections. Two-conductor quarter-inch tip-sleeve phone jacks came into use in the 1920s and '30s as convenient terminations.[1]
Some early speaker cable designs featured another pair of wires for rectified direct current to supply electrical power for an electromagnet in the loudspeaker.[2] Essentially all speakers manufactured now use permanent magnets, a practice which displaced field electromagnet speakers in the 1940s and 1950s.
Explanation
[edit]Speaker wire is a passive electrical component described by its electrical impedance, Z. The impedance can be broken up into three properties which determine its performance: the real part of the impedance, or the resistance, and the imaginary component of the impedance: capacitance or inductance. The ideal speaker wire has no resistance, capacitance, or inductance. The shorter and thicker a wire is, the lower is its resistance, as the electrical resistance of a wire is proportional to its length and inversely proportional to its cross-sectional area (except superconductors). The wire's resistance has the greatest effect on its performance.[3][4] The capacitance and inductance of the wire have less effect because they are insignificant relative to the capacitance and inductance of the loudspeaker. As long as speaker wire resistance is kept to less than 5 percent of the speaker's impedance, the conductor will be adequate for home use.[4]
Speaker wires are selected based on price, quality of construction, aesthetic purpose, and convenience. Stranded wire is more flexible than solid wire, and is suitable for movable equipment. For a wire that will be exposed rather than run within walls, under floor coverings, or behind moldings (such as in a home), appearance may be a benefit, but it is irrelevant to electrical characteristics. Better jacketing may be thicker or tougher, less chemically reactive with the conductor, less likely to tangle and easier to pull through a group of other wires, or may incorporate a number of shielding techniques for non-domestic uses.[citation needed]
Resistance
[edit]Resistance is by far the most important specification of speaker wire.[4] Low-resistance speaker wire allows more of the amplifier's power to energize the loudspeaker's voice coil. The performance of a conductor such as speaker wire is therefore optimised by limiting its length and maximising its cross-sectional area. Depending on the hearing ability of the listener, this resistance begins to have an audible effect when the resistance exceeds 5 percent of the speaker's impedance.[4]
A speaker wire's impedance takes into account the wire's resistance, the wire's path, and the dielectric properties of local insulators. The latter two factors also determine the wire's frequency response. The lower the impedance of the speaker, the greater a significance the speaker wire's resistance will have.
Where large buildings have long runs of wire to interconnect speakers and amplifiers, a constant-voltage speaker system may be used to reduce losses in the wiring.
Wire gauge
[edit]Thicker wires reduce resistance. The resistance of copper 16-gauge (1.31 mm2) or heavier speaker connection cable has no detectable effect in runs of 50 feet (15 meters) or less in standard domestic loudspeaker connections for a typical 8 ohm speaker.[4] For aluminum or copper-clad aluminum wire, 14-gauge or heavier cable is needed to support this claim due to higher resistivity.[4] As speaker impedance drops, lower gauge (heavier) wire is needed to prevent degradation to damping factor – a measure of the amplifier's control over the position of the voice coil.
Insulation thickness or type also has no audible effect as long as the insulation is of good quality and does not chemically react with the wire itself (poor-quality insulation has occasionally been found to accelerate oxidation of the copper conductor, increasing resistance over time).[citation needed] High-power in-car audio systems using 2-ohm speaker circuits require thicker wire than 4 to 8-ohm home audio applications.
Most consumer applications use two conductor wire. A common rule of thumb is that the resistance of the speaker wire should not exceed 5 percent of the rated impedance of the system. The table below shows recommended lengths based on this guideline:
| Wire size | 2 Ω load | 4 Ω load | 6 Ω load | 8 Ω load |
|---|---|---|---|---|
| 22 AWG (0.326 mm2) | 3 ft (0.9 m) | 6 ft (1.8 m) | 9 ft (2.7 m) | 12 ft (3.6 m) |
| 20 AWG (0.518 mm2) | 5 ft (1.5 m) | 10 ft (3 m) | 15 ft (4.5 m) | 20 ft (6 m) |
| 18 AWG (0.823 mm2) | 8 ft (2.4 m) | 16 ft (4.9 m) | 24 ft (7.3 m) | 32 ft (9.7 m) |
| 16 AWG (1.31 mm2) | 12 ft (3.6 m) | 24 ft (7.3 m) | 36 ft (11 m) | 48 ft (15 m) |
| 14 AWG (2.08 mm2) | 20 ft (6.1 m) | 40 ft (12 m) | 60 ft (18 m)* | 80 ft (24 m)* |
| 12 AWG (3.31 mm2) | 30 ft (9.1 m) | 60 ft (18 m)* | 90 ft (27 m)* | 120 ft (36 m)* |
| 10 AWG (5.26 mm2) | 50 ft (15 m) | 100 ft (30 m)* | 150 ft (46 m)* | 200 ft (61 m)* |
* While in theory heavier wire can have longer runs, recommended household audio lengths should not exceed 50 feet (15 m).[4]
The gauge numbers in SWG (standard wire gauge) and AWG (American wire gauge) reduce as the wire gets larger. Sizing in square millimeters is common outside of the US. Suppliers and manufacturers often specify their cable in strand count. A 189 strand count wire has a cross-sectional area of 1.5 mm2 which equates to 126.7 strands per mm2.[5]
Wire material
[edit]Use of copper or copper-clad aluminum (CCA) is more or less universal for speaker wire. Copper has low resistance compared to most other suitable materials. CCA is cheaper and lighter, at the expense of somewhat higher resistance (about the same as copper two AWG numbers up). Copper and aluminum both oxidize, but oxides of copper are conductive, while those of aluminum are insulating. Also offered is Oxygen-free Copper (OFC), sold in several grades. The various grades are marketed as having better conductivity and durability, but they have no significant benefit in audio applications.[4] Commonly available C11000 Electrolytic-Tough-Pitch (ETP) copper wire is identical to higher-cost C10200 Oxygen-Free (OF) copper wire in speaker cable applications. Much more expensive C10100, a highly refined copper with silver impurities removed and oxygen reduced to 0.0005 percent, has only a one percent increase in conductivity rating, insignificant in audio applications.[4]
Silver has a slightly lower resistivity than copper, which allows a thinner wire to have the same resistance. Silver is expensive, so a copper wire with the same resistance costs considerably less. Silver tarnishes to form a thin surface layer of silver sulfide.
Gold has a higher resistivity than either copper or silver, but pure gold does not oxidize, so it can be used for plating wire-end terminations.
Capacitance and inductance
[edit]Capacitance
[edit]Capacitance occurs between any two conductors separated by an insulator. In an audio cable, capacitance occurs between the cable's two conductors; the resulting losses are called "dielectric losses" or "dielectric absorption". Capacitance also occurs between the cable's conductors and any nearby conductive objects, including house wiring and damp foundation concrete; this is called "stray capacitance".
Parallel capacitances add together, and so both the dielectric loss and the stray capacitance loss add up to a net capacitance.
Audio signals are alternating current and so are attenuated by such capacitances. Attenuation occurs inversely to frequency: a higher frequency faces less resistance and can more easily leak through a given capacitance. The amount of attenuation can be calculated for any given frequency; the result is called the capacitive reactance, which is an effective resistance measured in ohms:
where:
- is the frequency in hertz; and
- is the capacitance in farads.
This table shows the capacitive reactance in ohms (higher means lower loss) for various frequencies and capacitances; highlighted rows represent loss greater than 1% at 30 volts RMS:
| Capacitance | 100 Hz | 200 Hz | 500 Hz | 1,000 Hz | 2,000 Hz | 5,000 Hz | 10,000 Hz | 20,000 Hz | 50,000 Hz |
|---|---|---|---|---|---|---|---|---|---|
| 100 pF (0.1 nF) | 15,915,508 | 7,957,754 | 3,183,102 | 1,591,551 | 795,775 | 318,310 | 159,155 | 79,578 | 31,831 |
| 200 pF (0.2 nF) | 7,957,754 | 3,978,877 | 1,591,551 | 795,775 | 397,888 | 159,155 | 79,578 | 39,789 | 15,916 |
| 500 pF (0.5 nF) | 3,183,102 | 1,591,551 | 636,620 | 318,310 | 159,155 | 63,662 | 31,831 | 15,916 | 6,366 |
| 1,000 pF (1 nF) | 1,591,551 | 795,775 | 318,310 | 159,155 | 79,578 | 31,831 | 15,916 | 7,958 | 3,183 |
| 2,000 pF (2 nF) | 795,775 | 397,888 | 159,155 | 79,578 | 39,789 | 15,916 | 7,958 | 3,979 | 1,592 |
| 5,000 pF (5 nF) | 318,310 | 159,155 | 63,662 | 31,831 | 15,916 | 6,366 | 3,183 | 1,592 | 637 |
| 10,000 pF (10 nF) | 159,155 | 79,578 | 31,831 | 15,916 | 7,958 | 3,183 | 1,592 | 796 | 318 |
| 20,000 pF (20 nF) | 79,578 | 39,789 | 15,916 | 7,958 | 3,979 | 1,592 | 796 | 398 | 159 |
| 50,000 pF (50 nF) | 31,831 | 15,916 | 6,366 | 3,183 | 1,592 | 637 | 318 | 159 | 64 |
| 100,000 pF (100 nF) | 15,916 | 7,958 | 3,183 | 1,592 | 796 | 318 | 159 | 80 | 32 |
| 200,000 pF (200 nF) | 7,958 | 3,979 | 1,592 | 796 | 398 | 159 | 80 | 40 | 16 |
| 500,000 pF (500 nF) | 3,183 | 1,592 | 637 | 318 | 159 | 64 | 32 | 16 | 6 |
The voltage on a speaker wire depends on amplifier power; for a 100-watt-per-channel amplifier, the voltage will be about 30 volts RMS. At such voltage, a 1 percent loss will occur at 3,000 ohms or less of capacitive reactance. Therefore, to keep audible (up to 20,000 Hz) losses below 1 percent, the total capacitance in the cabling must be kept below about 2,700 pF.
Ordinary lamp cord has a capacitance of 10–20 pF/ft, plus a few picofarads of stray capacitance, so a 100-foot run (200 total feet of conductor) will have less than 1 percent capacitive loss in the audible range (100 ft * 20 pF/ft = 2000 pF, and 2000 pF < 2700 pF). Some premium speaker cables have higher capacitance in order to have lower inductance; 100–300 pF is typical, in which case the capacitive loss will exceed 1 percent for runs longer than as little as 10 feet (10 ft * 300 pF/ft = 3000 pF, and 3000 pF > 2700 pF).
Inductance
[edit]All conductors have inductance, which results in an inherent resistance to changes in a current. That resistance is called inductive reactance, measured in ohms. Inductive reactance depends on how quickly the current is changing: quick changes in current (i.e., high frequencies) encounter a higher inductive reactance than do slow changes (low frequencies). Inductive reactance is calculated using this formula:
where:
- is the frequency in hertz; and
- is the inductance in henries.
Audio signals are alternating current and so are attenuated by inductance. The following table shows the inductive reactance in ohms (lower means lower loss) for typical cable inductances at various audio frequencies; highlighted rows represent loss greater than 1% at 30 volts RMS:
| Inductance (μH) | 100 Hz | 200 Hz | 500 Hz | 1,000 Hz | 2,000 Hz | 5,000 Hz | 10,000 Hz | 20,000 Hz | 50,000 Hz |
|---|---|---|---|---|---|---|---|---|---|
| 0.1 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| 0.2 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 |
| 0.5 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 | 0.2 |
| 1 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 | 0.1 | 0.3 |
| 2 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 | 0.1 | 0.3 | 0.6 |
| 5 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 | 0.2 | 0.3 | 0.6 | 1.6 |
| 10 | 0.0 | 0.0 | 0.0 | 0.1 | 0.1 | 0.3 | 0.6 | 1.3 | 3.1 |
| 20 | 0.0 | 0.0 | 0.1 | 0.1 | 0.3 | 0.6 | 1.3 | 2.5 | 6.3 |
| 50 | 0.0 | 0.1 | 0.2 | 0.3 | 0.6 | 1.6 | 3.1 | 6.3 | 15.7 |
| 100 | 0.1 | 0.1 | 0.3 | 0.6 | 1.3 | 3.1 | 6.3 | 12.6 | 31.4 |
| 200 | 0.1 | 0.3 | 0.6 | 1.3 | 2.5 | 6.3 | 12.6 | 25.1 | 62.8 |
| 500 | 0.3 | 0.6 | 1.6 | 3.1 | 6.3 | 15.7 | 31.4 | 62.8 | 157.1 |
The voltage on a speaker wire depends on amplifier power; for a 100-watt-per-channel amplifier, the voltage will be about 30 volts RMS. At such voltage, a 1% loss will occur at 0.3 ohms or more of inductive reactance. Therefore, to keep audible (up to 20,000 Hz) losses below 1%, the total inductance in the cabling must be kept below about 2 μH.
Ordinary lamp cord has an inductance of 0.1–0.2 μH/ft, likewise for shielded cord,[6] so a run of up to about 10 feet (20 total feet of conductor) will have less than 1% inductive loss in the audible range (10 ft * 0.2 μH/ft = 2.0 μH, which is at or below the proximate threshold of 2 μH given above). Some premium speaker cables have lower inductance at the cost of higher capacitance; 0.02-0.05μH/ft is typical, which at the worst end means that a run of up to about 40 feet will have less than 1% inductive loss (40 ft * 0.05 μH/ft = 2.0& μH).
Skin effect
[edit]Skin effect in audio cables is the tendency for high frequency signals to travel more on the surface than in the center of the conductor, as if the conductor were a hollow metal pipe.[3] This tendency, caused by self-inductance, makes the cable more resistant at higher frequencies, diminishing its ability to transmit high frequencies with as much power as low frequencies. As cable conductors increase in diameter they have less overall resistance but increased skin effect. The choice of metals in the conductor makes a difference, too: silver has a greater skin effect than copper; aluminum has less effect. Skin effect is a significant problem at radio frequencies or over long distances such as miles and kilometers worth of high-tension electrical transmission lines, but not at audio frequencies carried over short distances measured in feet and meters. Speaker cables are normally made with stranded conductors but bare metal strands in contact with each other do not mitigate skin effect; the bundle of strands acts as one conductor at audio frequencies.[7] Litz wire – individually insulated strands held in a particular pattern – is a type of high-end speaker wire intended to reduce skin effect. Another solution that has been tried is to plate the copper strands with silver which has less resistance.[8]
Regardless of marketing claims, skin effect has an inaudible and therefore negligible effect in typical inexpensive cables for loudspeaker or other audio signals.[9] The increase in resistance for signals at 20,000 Hz is under 3%, in the range of a few milliohms for the common home stereo system; an insignificant and inaudible degree of attenuation.[7][10][11]
Terminations
[edit]Speaker wire terminations facilitate the connection of speaker wire to both amplifiers and loudspeakers. Examples of termination include soldered or crimped pin or spade lugs, banana plugs, and 2-pin DIN connectors. The Speakon connector, a commercial speaker wire connector from Neutrik, has some advantages: it does not easily pull free, does not make partial contact when making or breaking (1/4 plugs and sockets inherently do so) and offers multi circuits in some versions. The type of actual electrical contact (ie, termination) is determined by the connectors on the equipment at each end of the wire. Some terminations are gold plated.
Many speakers and electronics have flexible five-way binding posts that can be screwed down or held down by a spring to accept bare or soldered wire and pins or springy banana plugs (through a hole in the outward-facing side of the post).
Quality debate
[edit]There is debate among audiophiles surrounding the impact that high-end cables have on audio systems with audibility of the changes central to the discussion. While some speaker wire marketers claim audible improvement with design or exotic materials, skeptics say that a few meters of speaker wire from the power amplifier to the binding posts of the loudspeakers cannot possibly have much influence because of the greater influence from complex crossover circuits found in most speakers and particularly from the speaker driver voice coils that have several meters of very thin wire. To justify claims of enhanced audio quality, many marketers of high-end speaker cables cite electrical properties such as skin effect, characteristic impedance or resonance; properties which are generally little understood by consumers. None of these have any measurable effect at audio frequencies, though each matters at radio frequencies.[12] Industry experts have disproven the higher quality claims through measurement of the sound systems and through double-blind ABX tests of listeners.[4][13] There is however agreement that the overall resistance of the speaker wire should not be too high.[4] As well, the observed problems with speaker cable quality are largest for loudspeakers with passive cross-overs such as those typical of home stereos.[14]
An accepted guideline is that the wire resistance should not exceed 5% of the entire circuit. For a given material, resistance is a function of length and thickness (specifically of the ratio of length to cross-sectional area). For this reason, lower impedance speakers require lower resistance speaker wire.[4] Longer cable runs need to be even thicker.[15] Once the 5% guideline is met, thicker wire will not provide any improvement.[4]
Roger Russell – a former engineer and speaker designer for McIntosh Labs – details how expensive speaker wire brand marketing misinforms consumers in his online essay called Speaker Wire – A History. He writes, "The industry has now reached the point where [wire] resistance and listening quality are not the issues any more, although listening claims may still be made...The strategy in selling these products is, in part, to appeal to those who are looking to impress others with something unique and expensive."[4]
See also
[edit]References
[edit]- ^ "Auxiliary Loudspeaker". Popular Science. 124 (2). Bonnier Corporation: 54. February 1934. ISSN 0161-7370.
- ^ Nelson, Paul H. (December 1934). "Low-Cost Rectifier For Extra Speaker". Popular Science. 125 (6). Bonnier Corporation: 62. ISSN 0161-7370.
- ^ a b ProCo Sound. Whitepapers: "Understanding Speaker Cables"
- ^ a b c d e f g h i j k l m n o Russell, Roger (1999–2007). "Speaker Wire - A History". Retrieved 17 July 2009.
- ^ Cables4less (2012). "Speaker Cables and Adaptors". Retrieved 6 April 2012.
{{cite web}}: CS1 maint: numeric names: authors list (link) - ^ 18-2 Shielded Cord data sheet page 1, West Penn Wire. Retrieved 2011-05-24
- ^ a b Rozenblit, Bruce (1999). Audio reality: myths debunked, truths revealed. Transcendent Sound. pp. 29–30. ISBN 0966961102.
- ^ Newell, Philip; Holland, Keith (2007). Loudspeakers: For Music Recording And Reproduction. Focal Press. p. 170. ISBN 0240520149.
- ^ Watkinson, John (1998). The art of sound reproduction. Focal Press. p. 188. ISBN 0240515129.
...skin effect at the highest audio frequency is so small that it can be totally neglected.
- ^ DellaSala, Gene (August 29, 2004). "Skin Effect Relevance in Speaker Cables". Audioholics Online A/V Magazine. Audioholics. Retrieved March 10, 2012.
- ^ "Feedback". New Scientist. 125. IPC Magazines: 70. 1990.
It turned out that the extra resistance caused by the skin effect between 10 kHz and 20 kHz (the upper limit of even the best human ear) in a typical domestic situation is in the order of 5 milliohms. Sorry, but we remain unconvinced...
- ^ Elliott, Rod (October 29, 2004). "Cables, Interconnects & Other Stuff – The Truth". Elliott Sound Products. Retrieved March 11, 2012.
- ^ Jensen Transformers. Bill Whitlock, 2005. Understanding, Finding, & Eliminating Ground Loops In Audio & Video Systems. Archived 2009-08-24 at the Wayback Machine Retrieved February 18, 2010.
- ^ Duncan, Ben (1996). High performance audio power amplifiers. Newnes. p. 370. ISBN 0750626291.
- ^ Audioholics: Online A/V magazine. Gene DellaSala. Speaker Cable Gauge (AWG) Guidelines & Recommendations January 21, 2008
External links
[edit]- Audioholics - Speaker wire gauge - "audiophile" opinion
- Understanding In-wall Speaker Cable Ratings
- Solving Signal Problems - Belden Corp article for Broadcast Engineering magazine
- Speaker Wires Educational Source - Educational resource answering to the most common questions about speaker wires
Speaker wire
View on GrokipediaOverview and Basics
Definition and Purpose
Speaker wire is an insulated electrical wire designed to connect power amplifiers to loudspeakers in audio systems, serving as the conduit for audio signals.[1] It typically consists of two conductors—positive and negative—enclosed in a protective jacket to prevent short circuits and interference.[11] This wiring is fundamental to delivering electrical impulses that drive the speaker's voice coil, enabling the production of sound waves across various applications.[2] The primary purpose of speaker wire is to transmit high-level audio signals from the amplifier output to the speaker drivers, where the electrical energy is converted into mechanical vibrations and, ultimately, audible sound.[1] These are speaker-level signals, typically 1 to 30 volts RMS, as opposed to low-level line signals used before amplification. It plays a crucial role in home audio setups, professional sound reinforcement systems, and automotive audio environments by ensuring efficient signal transfer without introducing unwanted alterations.[1] In these contexts, the wire must handle the dynamic range of music or speech, maintaining fidelity from the source to the listener.[11] The signals carried by speaker wire are characterized by low voltages, typically ranging from 1 to 30 volts RMS depending on amplifier power and speaker impedance, with currents generally under 5 amperes for standard home systems.[12] These signals span audio frequencies from 20 Hz to 20 kHz, aligning with the human hearing range to reproduce full-spectrum sound.[13] In terms of system performance, speaker wire functions as a neutral pathway that should minimally impact the audio signal, avoiding significant coloration or distortion to preserve the intended output from the amplifier.[2] Its resistance, for instance, must be low enough relative to the speaker's impedance to prevent excessive signal loss, though detailed electrical effects are considered separately.[1]Construction and Materials
Speaker wire is typically constructed as a pair of insulated electrical conductors designed to carry audio signals from an amplifier to loudspeakers. The basic design consists of two parallel or twisted conductors—one for the positive signal and one for the negative—enclosed within a flexible outer jacket, often in a flat "zip-cord" configuration that allows easy separation of the wires for connection. This construction ensures mechanical durability and ease of installation in home audio systems, with typical lengths ranging from 3 to 50 feet depending on the setup distance.[1][5][4] The conductors are most commonly made from copper due to its excellent electrical conductivity and cost-effectiveness, though alternatives like aluminum or copper-clad aluminum (CCA) are used in budget options for their lighter weight and lower price. Oxygen-free copper (OFC), a high-purity variant with reduced oxygen content, is prevalent in mid-to-high-end wires to minimize oxidation and enhance longevity. Silver conductors appear in premium cables for superior signal transmission, particularly at high frequencies, but their expense limits widespread adoption. Conductors come in stranded form, comprising multiple thin strands for greater flexibility and resistance to fatigue during bending, or solid-core for rigid, permanent installations where vibration is minimal.[1][5][4] Insulation materials primarily include polyvinyl chloride (PVC) for its affordability, flexibility, and general-purpose protection against short circuits and environmental factors. For higher-performance applications, Teflon (PTFE) is employed due to its superior heat resistance, low dielectric absorption, and durability, while polyethylene serves as a moisture-resistant option in some designs. Shielding, such as a foil or braided layer around the conductors, is occasionally incorporated in specialized wires to mitigate radio frequency interference, particularly in environments with electromagnetic noise.[1][5][4] Variations in speaker wire construction include standard two-conductor cables for basic setups and four-conductor bi-wire designs, which allow separate connections for high- and low-frequency drivers on compatible speakers to potentially improve signal isolation. These bi-wire options often use the same materials as standard wires but with paired conductors for each frequency range. Overall, the choice of construction balances flexibility, durability, and installation needs across consumer and professional audio applications.[1][5][4]Historical Development
Early History
The foundations of speaker wire trace back to pre-20th century innovations in electrical communication, where basic copper wires used in telegraphs and telephones directly influenced early audio wiring practices. The electrical telegraph, developed in the 1830s and 1840s by inventors like Samuel Morse, relied on insulated copper conductors to transmit signals over long distances via poles and wires, establishing the principle of low-resistance metallic paths for electrical impulses. This wire technology was adapted for the telephone in the 1870s, with Alexander Graham Bell's work on multiple telegraph systems leading to voice transmission over similar copper wires, laying groundwork for audio signal conveyance.[14] Early electrodynamic loudspeakers, such as Werner von Siemens' 1877 electromagnetic coil-driven device, incorporated comparable wiring connected to telegraphic keys and DC transients, marking the initial integration of wire-based connections in sound reproduction.[15] In the 1920s and 1930s, speaker wire emerged distinctly with the proliferation of radio broadcasting and early loudspeaker systems, transitioning from rudimentary connections to more purposeful designs. The advent of vacuum-tube amplifiers in radio receivers necessitated dedicated wires to link audio outputs to dynamic loudspeakers, often using stranded copper lamp cord for its flexibility and availability. Bell Laboratories played a pivotal role through experiments in impedance matching for audio chains, developing systems like the 1925 matched-impedance recorder by Henry C. Harrison, which optimized signal transfer across components including balanced-armature speakers and amplifiers via controlled wire connections.[16] These efforts extended to public address applications, such as the 1921 Armistice Day broadcast using telephone lines to interconnect multiple loudspeakers, and theater sound systems like the 1927 Vitaphone, where impedance-matched wiring ensured efficient power delivery to horns and cones. By the 1930s, Bell Labs' advancements in moving-coil speakers, patented in 1926 by E.C. Wente, further refined wire requirements for low-distortion audio reproduction in radios and early home setups.[15] Following World War II, speaker wire saw standardization in the burgeoning home high-fidelity (hi-fi) market, driven by economic prosperity and consumer demand for quality audio reproduction. The post-war era witnessed widespread adoption of zip cord—flat, parallel-stranded copper wires originally designed for lamps—as the standard for connecting amplifiers to loudspeakers in console radios and dedicated hi-fi systems, prized for its affordability and ease of installation in household environments. To mitigate electromagnetic interference in longer runs common to living rooms, twisted-pair configurations were introduced, twisting the positive and negative conductors to cancel induced noise through differential signaling, enhancing clarity in analog audio paths.[17] A key milestone in the 1950s was the widespread adoption of polyvinyl chloride (PVC) insulation for speaker wire, replacing earlier rubber and cloth coverings to improve safety, durability, and flexibility in consumer audio applications. Natural rubber insulation, dominant since the 1870s, had proven susceptible to cracking and degradation, but PVC—developed in the 1930s and scaled post-war—offered superior heat and corrosion resistance, becoming the norm for vinyl-jacketed speaker cords rated for low-voltage audio use by mid-decade. This shift facilitated safer, longer-lasting installations in home hi-fi setups, aligning with the era's explosion in stereo phonographs and component systems.[18]Modern Innovations
The rise of the hi-fi audiophile market in the 1970s spurred significant advancements in speaker wire design, shifting from basic zip cord to specialized cables aimed at minimizing signal distortion and enhancing audio fidelity. In 1977, Polk Audio imported the Japanese "Cobra cable," a Litz-wire design with low inductance (0.026 µH/ft) that marked the first widely recognized high-end speaker cable, driven by research from engineers like Akihiko Kaneda (1974) and Saburo Egawa (1975) highlighting cable effects on sound quality.[19] By 1979, Monster Cable introduced multi-strand twin-lead designs using 12-gauge wire (0.0034 ohms/ft resistance), popularizing thicker conductors to reduce resistance over longer runs, while Kimber Kable debuted braided geometries to mitigate electromagnetic interference (EMI) and radio-frequency interference (RFI).[19] Oxygen-free copper (OFC), such as C10100 or C10200 grades with oxygen content below 0.001%, emerged in the late 1970s as a premium material marketed for its purported purity and reduced oxidation, though conductivity differences from standard copper (C11000) are negligible at audio frequencies (both near 100% IACS).[13] Silver-plated copper wires gained traction in the 1980s, with companies like AudioQuest (founded 1980) and Siltech (1985) using them for slightly higher conductivity (105% IACS) and improved high-frequency transmission, appealing to audiophiles seeking brighter sound signatures.[19] Bi-wiring, involving separate cable runs for high- and low-frequency drivers from a single amplifier output, was introduced in the late 1970s and popularized through the 1980s by speaker manufacturers like IDS, enabling finer control over crossover interactions despite debates over measurable benefits.[13] In the 1990s, speaker wire innovations focused on electrical balance to support expanding home audio setups, with low-capacitance designs addressing amplifier instability from high-capacitance cables (e.g., 280 pF/ft causing overshoot).[13] Swedish engineer Tommy Jenving developed the Supra Ply cable around this time, emphasizing low inductance (via spaced-eight geometry) over capacitance reduction, improving damping factors and transient response as verified in tests showing superior low-frequency accuracy (0.4 grid units at 125 Hz vs. 4.8 for conventional twisted wire).[20] Flat speaker wires, such as Straight Wire's early models, were refined for in-wall installations, offering slim profiles (e.g., 16-gauge with CL2/CL3 fire ratings) to conceal runs in home theaters without compromising signal integrity.[21] These developments integrated seamlessly with the home theater boom, where multi-channel systems demanded longer, reliable cabling.[19] Crutchfield's guidelines from the era recommended 16-gauge for runs under 50 feet in typical setups, scaling to 14-gauge for extended home theater distances.[1] In professional audio, emerging concepts include impedance-monitoring features in cabling ecosystems, though primarily amplifier-integrated rather than wire-embedded.[22] The advent of digital audio streaming has influenced speaker wire applications by enabling multi-room systems, often requiring longer runs (e.g., 50+ feet across homes) to connect centralized amplifiers to distributed speakers, yet the core analog principles of low resistance and balanced impedance remain unchanged for optimal fidelity.[23] Wired solutions persist for their low latency and reliability in such setups, contrasting with wireless alternatives.[24]Electrical Properties
Resistance
Resistance in speaker wire is the measure of opposition to the flow of electric current through the conductor, serving as the primary factor in signal attenuation by converting electrical energy into heat. It is commonly expressed in ohms per foot (Ω/ft) or per kilometer for longer runs. This DC-like resistance at audio frequencies directly impacts the efficiency of power transfer from the amplifier to the speaker.[25] The resistance of a speaker wire is determined by the formula , where is the material's resistivity in ohm-meters (Ω·m), is the wire length in meters, and is the cross-sectional area in square meters. For copper, the standard material in high-quality speaker wire, Ω·m at 20°C. This intrinsic property means longer or thinner wires exhibit higher resistance, leading to greater signal loss.[25][26] Excessive resistance causes a voltage drop along the wire, reducing the power available to the speaker and potentially altering sound reproduction. For instance, a total wire resistance of 1 Ω in series with an 8 Ω speaker results in approximately 11% voltage loss across the wire, corresponding to about 21% reduction in power delivered to the speaker compared to an ideal connection. Furthermore, added wire resistance degrades the damping factor—the ratio of speaker impedance to the total output impedance of the amplifier and wire—which diminishes the amplifier's control over the speaker cone's motion, particularly at low frequencies.[13][27] Wire gauge, specified by the American Wire Gauge (AWG) standard, inversely affects resistance: thicker wires (lower AWG numbers) have larger cross-sectional areas and thus lower resistance per unit length. For short runs under 25 feet, 18 AWG copper wire suffices with resistance around 0.0064 Ω/ft, while longer runs over 50 feet typically require 12 AWG (about 0.0016 Ω/ft) to minimize losses. A widely recommended guideline is to select wire such that the total round-trip resistance remains below 5% of the speaker's nominal impedance, ensuring damping factor above 20 and power loss under 0.5 dB.[13][28] Best practices emphasize keeping speaker wire lengths as short as reasonably possible to minimize resistance and associated effects, with lengths ideally under 50 feet for typical home audio setups and shorter preferred for optimal performance. Some slack (a few feet) should be included to allow for speaker repositioning, system adjustments, and to prevent tension on connections.[29][13] Among practical materials, copper offers the lowest resistivity at Ω·m, making it ideal for efficient signal transmission. Aluminum, with Ω·m—about 58% higher than copper—necessitates roughly 1.6 times the cross-sectional area (or thicker gauge) to match performance, though it is sometimes used in cost-sensitive applications like copper-clad aluminum wire.[26][13]Capacitance and Inductance
In speaker wire, capacitance arises from the parallel arrangement of the two conductors, which act as the plates of a capacitor separated by the insulating dielectric material. Typical capacitance values for standard speaker wires range from 20 to 50 pF per foot, depending on conductor spacing, insulation thickness, and geometry.[13][30] For example, 14 AWG twisted-pair speaker cable often exhibits around 20–32 pF/ft.[31] This capacitance forms a low-pass filter in conjunction with the speaker's resistance , with the cutoff frequency given by where is the total capacitance of the wire run.[29] The primary effect of capacitance is signal attenuation at high frequencies, particularly in longer wire runs where the total becomes significant. For instance, in runs exceeding 50 feet with an 8-ohm speaker load, attenuation may begin to influence frequencies above 10 kHz, potentially softening treble response.[13] This roll-off is generally negligible in typical home audio setups under 20 kHz but can contribute to subtle high-frequency loss in extended installations. To mitigate capacitance effects, wire designs employ greater separation between conductors, such as in parallel configurations with thicker insulation, which increases the effective distance and reduces the capacitive coupling.[13] Inductance in speaker wire stems from the magnetic fields generated by current flowing in the conductor loops formed by the positive and negative paths. Standard values range from 0.2 to 0.5 μH per foot, influenced by conductor proximity and layout; for 14 AWG twisted-pair cable, inductance is typically around 0.16 μH/ft.[32][31] This inductance opposes rapid changes in current, limiting the slew rate for low-frequency transients and potentially smearing bass response in demanding setups. The associated cutoff frequency, where inductive reactance equals speaker resistance, is with as the total inductance.[29] For an 8-ohm load and 0.2 μH/ft over 50 feet, this falls well within the bass range, affecting transient accuracy.[32] The interplay of capacitance and inductance defines the wire's characteristic impedance, , typically around 60–80 ohms for common speaker cables like 14 AWG twisted pair.[29][33] In very long runs exceeding 100 feet, mismatches between this and the speaker or amplifier impedance can lead to signal reflections, distorting high-frequency integrity.[34] Measurements for 14 AWG twisted-pair standards confirm these properties, with capacitance at 20–32 pF/ft, inductance at 0.16 μH/ft, and impedance near 64–78 ohms, ensuring minimal reactive impact in most audio applications.[31][33] When managing excess length in speaker cables, avoid tight coiling, which can form loops that potentially increase inductance. Instead, use loose figure-8 or over-under folding techniques or maintain flat straight runs to minimize potential effects. However, because the positive and negative conductors carry opposing currents, the magnetic fields largely cancel, rendering any additional inductance negligible in terms of audible effects for typical home audio systems.[32]| Property | Typical Value for 14 AWG Twisted Pair | Unit | Source |
|---|---|---|---|
| Capacitance | 20–32 | pF/ft | Liberty AV specs[31][33] |
| Inductance | 0.16 | μH/ft | Liberty AV specs[31] |
| Characteristic Impedance | 64–78 | Ω | Liberty AV specs[31][33] |
Skin Effect
The skin effect refers to the tendency of alternating current (AC) to concentrate near the surface of a conductor, reducing the effective cross-sectional area available for current flow and thereby increasing the effective resistance, particularly at higher frequencies.[35] This phenomenon arises from the electromagnetic fields generated by the current, which induce eddy currents within the conductor; these eddy currents create opposing magnetic fields that repel the main current toward the periphery, effectively confining it to a thin outer layer.[36] The extent of this current concentration is quantified by the skin depth δ, defined as the distance from the surface at which the current density decreases to 1/e (approximately 37%) of its value at the surface. The skin depth is calculated using the formula δ = √(2ρ / (ω μ)), where ρ is the conductor's resistivity, ω = 2πf is the angular frequency (with f being the frequency in Hz), and μ is the magnetic permeability of the material.[36] For copper, a common material in speaker wire, ρ ≈ 1.68 × 10⁻⁸ Ω·m and μ ≈ 4π × 10⁻⁷ H/m; at 20 kHz—the upper limit of the audible range—δ ≈ 0.47 mm.[37] In speaker wire applications, the skin effect has limited relevance across the audio spectrum (20 Hz to 20 kHz), as it becomes negligible for frequencies below 1 kHz, where the skin depth far exceeds the radius of typical conductors (e.g., 12–16 AWG wire with radii of 1–0.6 mm).[35] At higher frequencies, such as those driving tweeters, some debate exists regarding potential subtle alterations to signal integrity, but empirical measurements show the effect causes only minor increases in effective resistance—typically less than 1% for standard stranded wire up to 20 kHz—and results in inaudible power losses on the order of -0.007 dB or less.[36] Claims of significant sonic degradation due to skin effect in audio systems are generally overstated, as the overall impact remains far below perceptual thresholds.[35] To counteract potential skin effect in premium speaker wire designs, techniques such as Litz wire—comprising numerous thin, individually insulated strands bundled together—are used to maximize surface area and minimize internal eddy currents.[35] Alternatively, hollow or tubular conductors, like those in QED's X-Tube technology, exploit the effect by providing material only where current predominantly flows, reducing weight and material costs without compromising performance at audio frequencies.[38] These mitigations, while beneficial in high-frequency RF applications, offer marginal advantages in audio contexts where the effect is already insignificant.[35]Connections and Terminations
Termination Methods
Termination methods for speaker wire involve preparing the ends of the cable to ensure a secure, low-resistance electrical connection to amplifiers and speakers, typically using binding posts, spring clips, or specialized jacks. These methods prioritize mechanical stability and contact integrity to maintain signal fidelity. Clean connections are essential, as they minimize resistance at the interface.[1] The simplest termination uses bare wire, where a portion of the insulation—typically about 3/8 inch—is stripped using wire strippers, and the exposed strands are twisted tightly to form a solid end. This bare end is then inserted into spring clips or binding posts and secured by tightening the terminal. While straightforward and requiring no additional components, bare wire terminations are susceptible to oxidation over time, especially with copper conductors, which can degrade contact quality and increase resistance.[1][39] For more reliable connections, spade lugs and banana plugs are commonly employed as pre-formed connectors attached to the wire ends via crimping or soldering. Spade lugs, featuring a forked or U-shaped tip, slide around the collar of binding post terminals and are secured by tightening the post's screw, providing a broad surface area for contact. Banana plugs, with their cylindrical pin design, insert directly into compatible jacks or the holes of binding posts for a quick, positive lock. These connectors can be crimped onto the wire using a dedicated crimping tool for a mechanical bond or soldered for permanence, offering superior security and reduced risk of loosening compared to bare wire. Gold-plating on these connectors enhances corrosion resistance, preventing oxidation at the contact points and ensuring long-term performance.[1][39][40] Soldering provides a permanent termination by heating the wire end with a soldering iron and applying flux and rosin-core solder to tin the strands, creating a solid, fused connection suitable for spade lugs, banana plugs, or direct insertion. This method requires proper ventilation, a temperature-controlled iron (around 350–400°C for audio wire), and care to avoid overheating the insulation, which can compromise the cable's integrity. Soldered terminations are particularly durable in fixed installations but are less reversible than crimped options.[1][39] Essential tools for these terminations include precision wire strippers to remove insulation without nicking the conductor strands and crimping tools matched to the connector size (e.g., for 8–14 AWG wire). A screwdriver is needed for securing spade lugs or binding posts. Safety precautions emphasize preventing short circuits by ensuring no stray wire strands bridge positive and negative terminals, double-checking polarity (red for positive, black for negative), and powering off equipment before making connections to avoid damage to amplifiers.[1][39][41] Compatibility between connectors and equipment terminals is critical; for instance, banana plugs are standardized at 4 mm diameter for most audio binding posts, while older or specialized systems may use 1/4-inch (6.35 mm) jacks that require adapters or alternative plugs like pins. Always verify terminal types—spring clips accept bare wire or pins, while five-way binding posts support bare wire, spades, bananas, and pins—to ensure a proper fit without forcing components.[1][42][43]Bi-Wiring and Advanced Configurations
Bi-wiring involves using two separate pairs of speaker wires to connect a single amplifier channel to a loudspeaker equipped with dual binding posts, one pair dedicated to the low-frequency driver (woofer) and the other to the high-frequency driver (tweeter).[44] This configuration requires removing the metal jumper straps that typically link the two sets of posts on the speaker, allowing the internal passive crossover to distribute signals independently to each driver while sharing the same amplifier output.[44] The primary purported benefit is a reduction in crosstalk between low- and high-frequency signals, as the separate runs minimize electromagnetic interference between the bass-heavy currents and the more delicate treble signals.[45] Setup demands speakers with removable jumpers and matched wire lengths for each pair to prevent phase differences that could degrade stereo imaging.[44] Bi-amping extends bi-wiring by employing separate amplifier channels—one for the low-frequency section and one for the high-frequency section—often in conjunction with the speaker's internal crossover or an external active crossover for more precise signal division.[44] This setup provides dedicated power supplies to each driver set, potentially offering greater dynamic headroom, reduced distortion under load, and improved control over driver motion compared to single-channel wiring.[44] It requires a multi-channel amplifier or receiver with assignable outputs and twice the number of speaker wire runs, ensuring equal lengths to maintain timing coherence across frequencies.[44] Unlike bi-wiring, which uses a single amplifier, bi-amping can yield more noticeable enhancements in soundstage width and clarity, particularly in high-power systems.[44] In contrast to bi-wiring, single-wire configurations use a standard pair of cables connected across linked binding posts to feed all drivers through the speaker's crossover, representing the simplest and most common setup for conventional audio systems.[44] Parallel wiring, often applied in multi-speaker home theater arrays, connects multiple speakers or wire pairs across the same amplifier output to effectively lower overall impedance and increase current capacity, simulating a thicker gauge wire without replacing the cable.[45] This approach maintains individual speaker impedance ratings while distributing load more evenly, though it demands careful impedance matching to avoid straining the amplifier.[46] For home theater installations, in-wall wiring configurations route cables through wall cavities or ceilings using CL2- or CL3-rated speaker wire to meet building codes and ensure fire safety, ideal for concealed runs in finished spaces.[47] Exposed runs, conversely, involve surface-mounted cables along baseboards or walls, offering easier access for modifications but requiring strain relief and separation from power lines by at least 12 inches to minimize induced noise.[47] Both methods necessitate planning for wire gauge based on run length—typically 16-gauge for distances under 50 feet—and labeling endpoints to facilitate troubleshooting in complex multi-channel setups.[47] Regarding performance, blind listening tests and measurements indicate minimal to no audible benefits from bi-wiring in controlled conditions, with differences often attributable to placebo effects rather than measurable reductions in distortion or impedance.[48] While some subjective reports claim enhanced clarity and bass definition, no peer-reviewed studies from audio engineering organizations confirm significant improvements beyond those achievable with thicker single-wire runs.[48] Bi-amping shows more consistent advantages in power handling, supported by engineering principles of isolated amplification, though its full potential requires active crossovers for optimal results.[44]Performance and Quality Considerations
Gauge and Material Debates
The selection of speaker wire gauge, measured in American Wire Gauge (AWG) where lower numbers indicate thicker wire, is primarily driven by the need to minimize resistance, which can affect damping factor and insertion loss in audio systems. For short runs under 20 feet with 8-ohm speakers, 16 AWG wire is typically sufficient, as it maintains insertion loss below 0.2 dB and damping factor above 50, ensuring no audible degradation in most home setups.[8] However, for longer runs exceeding 50 feet or lower-impedance 4-ohm speakers, thicker gauges like 12 AWG or 10 AWG are recommended to prevent excessive resistance buildup, which could otherwise reduce amplifier control over the speakers and introduce subtle frequency response shifts at high volumes.[8] Debates arise over whether thicker wire is overkill for short distances, with engineering analyses showing that thicker gauges (lower than 16 AWG, such as 14 AWG) in runs under 10 feet offer negligible benefits, as resistance remains low enough to avoid measurable impacts on sound quality.[1]| Gauge (AWG) | Max Run Length (8Ω Speakers) | Max Run Length (4Ω Speakers) |
|---|---|---|
| 18 | 10 ft | 5 ft |
| 16 | 20 ft | 10 ft |
| 14 | 35 ft | 20 ft |
| 12 | 60 ft | 30 ft |
| 10 | 100 ft | 50 ft |