TK Elevator Test Tower

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TK Elevator Test Tower

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The TK Elevator Test Tower (TK-Elevator-Testturm) is an elevator test tower in Rottweil, Germany. It is owned by TK Elevator, who have their elevator research campus nearby. It stands 246 m (807 ft) tall and was built to test the company's MULTI elevator system. At 232 m (761 ft), the tower contains Germany's tallest observation deck.^[1] Completed in 2017, it was then the tallest elevator test tower in the world,^[2]^[3] as well as the second-largest elevator test chamber (next to a former mine shaft used by Kone).^[4]^[5]

Key Information

TK Elevator Test Tower
TK Elevator Testturm


Interactive map of the TK Elevator Test Tower area
Former names	thyssenkrupp Test Tower (2016-2021)
Alternative names	Tower of Light
General information
Status	Completed
Type	Concrete tower
Location	Rottweil, Germany
Coordinates	48°10′45″N 8°37′31″E / 48.179119°N 8.62518°E / 48.179119; 8.62518
Construction started	2014
Completed	2017
Owner	TK Elevator
Height
Architectural	246 m (807 ft)
Observatory	232 m (761 ft)
Website
Website

References

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Wikimedia Commons has media related to TK-Elevator-Testturm.

^ "Test Tower Website". TK Elevator. Retrieved 2022-01-29.
^ Dillon, Conor (2015-06-26). "World's tallest elevator tower rises in Rottweil, Germany | DW | 26.06.2015". Deutsche Welle. Retrieved 2021-12-13.
^ superseded by others List of elevator test towers.
^ Dillon, Conor (26 June 2015). "World's tallest elevator tower rises in Rottweil, Germany". Deutsche Welle. Retrieved 12 May 2021.
^ "Aufzugstestturm". CTBUH Skyscraper Center. Retrieved 12 May 2021.

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The TK Elevator Test Tower is a 246-meter-tall (807-foot) elevator testing facility located near Rottweil, Germany, on the eastern edge of the Black Forest, which opened in 2017 as the world's tallest structure dedicated to elevator innovation.^[1]^[2]^[3] Designed by architect Helmut Jahn in collaboration with structural engineers Werner Sobek, the tower features a slender reinforced concrete core with a decreasing wall thickness from base to top, clad in a translucent PTFE-coated fiberglass fabric that provides weather protection while allowing visibility into the interior.^[2]^[4] Its primary purpose is to accelerate the development and certification of high-speed elevators for future urban skyscrapers, housing 12 dedicated testing shafts—three of which are optimized for the innovative MULTI system using magnetic levitation technology to enable cable-free, multi-directional travel that boosts shaft capacity by up to 50% and reduces the required building footprint.^[1]^[4]^[3] The structure supports testing at speeds up to 18 meters per second (approximately 40 miles per hour) and includes underground shafts extending 30 meters below ground for comprehensive simulations, along with a 200-ton tuned mass damper suspended by steel cables to replicate wind and seismic conditions.^[1]^[4]^[3] Beyond its technical role, the tower doubles as a public attraction, offering Germany's highest observation deck at 232 meters (761 feet) accessible via a high-speed panoramic elevator, a visitor café, and an annual stair-climbing event that draws over 1,000 participants, positioning Rottweil as a global center for vertical transportation research.^[4]^[3]

History

Planning and Construction

In 2013, thyssenkrupp Elevator announced plans for a dedicated test tower to advance next-generation elevator technologies, initiating a bidding process in August to support its global research and development strategy.^[5]^[1] The site in Rottweil, Germany, was selected for its proximity to the company's existing elevator research campus and favorable industrial zoning, enabling efficient integration with ongoing operations.^[6] Construction began with a ceremonial groundbreaking on December 16, 2014, led by thyssenkrupp Elevator in partnership with general contractor Züblin.^[7] The project featured architectural design by Helmut Jahn and structural engineering by Werner Sobek, aiming for a 246-meter structure with 12 integrated testing shafts.^[7]^[4] The reinforced concrete core reached topping-out on July 29, 2015, after less than 10 months of rapid construction using 15,000 cubic meters of concrete and 2,640 tons of steel.^[8]^[1] Key challenges included erecting the tall, slender tube to withstand wind loads while precisely incorporating the multiple shafts for elevator prototyping, such as the ropeless MULTI system.^[9]^[10] The tower achieved full completion in 2017.^[11]

Opening and Renaming

The thyssenkrupp Test Tower was officially inaugurated on October 7, 2017, coinciding with the opening of Germany's highest observation platform at 232 meters atop the structure in Rottweil. The ceremony was attended by thyssenkrupp Elevator executives and local officials, highlighting the tower's role in advancing urban mobility innovations. At 246 meters tall, it was recognized as the world's tallest elevator test tower upon completion, surpassing previous structures like the 213-meter G1 Tower in Hitachinaka, Japan.^[12]^[13]^[14]^[15]^[16] Initial operations commenced immediately following the tower's structural completion earlier in 2017, with the first prototype tests of innovative elevator systems beginning in June. Notably, the MULTI ropeless elevator prototype underwent its inaugural functional run on June 22, demonstrating horizontal and vertical movement capabilities within dedicated shafts. These early tests focused on validating next-generation technologies before broader production.^[17] By late 2017, the tower had achieved operational certification for high-speed testing, allowing evaluations of prototypes reaching speeds up to 18 m/s in a controlled environment. This milestone enabled thyssenkrupp Elevator to accelerate development cycles for high-performance systems. In 2021, amid the company's divestiture from ThyssenKrupp AG and subsequent rebranding, the facility was renamed the TK Elevator Test Tower to reflect its new independent identity under TK Elevator. The rebranding, announced in February 2021, aligned with the updated corporate branding rolled out across operations, including the test tower's website and public references.^[4]^[1]^[18]^[19]

Design and Architecture

Structural Features

The TK Elevator Test Tower, located in Rottweil, Baden-Württemberg, Germany, at coordinates 48°10′45″N 8°37′31″E, stands as a prominent engineering structure designed for rigorous elevator testing.^[14] Rising to a height of 246 meters with a diameter of 20.8 meters, the tower is constructed primarily from reinforced concrete, forming a slender vertical cantilever fixed into the ground.^[20] The concrete wall thickness varies for structural efficiency, measuring 40 cm up to 110 meters and tapering to 25 cm above that level, which optimizes material use while ensuring stability against environmental loads.^[20] The exterior design, crafted by architects Helmut Jahn and Werner Sobek, features a sleek cylindrical form clad in a translucent PTFE-coated glass-fiber fabric membrane, marking it as the tallest textile-clad building globally.^[2]^[20] This innovative facade, positioned 1.8 meters from the concrete core and supported by six steel circular hollow sections, allows visibility into the internal shafts while reducing wind loads through helical strakes that mitigate vortex shedding by approximately 40%.^[20] The membrane's weave density decreases with height, enhancing both aesthetic lightness and functional transparency. Internally, the tower accommodates 12 vertical shafts: ten for standard elevator testing, one firefighting lift, and one glazed panoramic elevator, with three shafts—each 100 meters tall—dedicated to horizontal testing of the MULTI cableless system.^[20]^[1] For safety and stability, a 240-ton pendulum tuned mass damper is installed at the 200-meter level, countering wind-induced oscillations that could reach up to 75 cm by generating controlled deflections of up to 200 mm.^[1] This damper, along with the tower's overall design, ensures precise simulation of real-world building dynamics essential for elevator innovation.^[21]

Observation and Accessibility Elements

The observation deck of the TK Elevator Test Tower, located at a height of 232 meters, serves as Germany's highest public viewing platform, providing visitors with expansive 360-degree panoramic vistas of the surrounding Black Forest, Swabian Jura, and, on clear days, the distant Alps.^[22]^[4] This elevated terrace not only enhances the tower's appeal as a landmark but also aligns with its architectural concept as the "Tower of Light," achieved through an illuminated facade that accentuates its slender silhouette against the night sky.^[23] The deck features protective glass balustrades approximately four meters high, ensuring unobstructed views while maintaining safety for public access.^[24] A key visitor-oriented design element is the glazed panoramic elevator, which transports guests to the observation deck at speeds of up to eight meters per second, completing the ascent in about 30 seconds and offering glimpses of the tower's interior during the ride.^[25] Complementing this, the tower's facade employs a PTFE-coated glass-fiber textile membrane whose weave density decreases with elevation, creating a gradient from opaque at the base to increasingly transparent higher up, which permits external views into the structure and allows visitors on the deck to observe ongoing elevator testing activities below.^[26]^[20] These transparent features underscore the tower's dual role as both a functional testing site and an engaging public attraction. Accessibility is prioritized through dedicated infrastructure, including the high-speed panoramic elevator designed to accommodate persons with disabilities, ensuring barrier-free access to the observation deck in compliance with German public building standards.^[27] Additionally, an internal precast concrete staircase with 1,390 steps provides an alternative route for able-bodied visitors, as demonstrated during annual stair-climbing events that ascend to the 232-meter level.^[28]^[26] The tower integrates seamlessly with TK Elevator's adjacent research and production campus in Rottweil, facilitating combined access for educational and professional visitors to explore innovation facilities alongside the testing structure.^[29]^[30]

Testing Facilities and Capabilities

Shaft Configurations

The TK Elevator Test Tower incorporates a total of 12 dedicated testing shafts to accommodate diverse elevator development needs. Nine vertical shafts, varying in height from 50 to 235 meters above ground (with an additional 30 meters underground), are configured for evaluating traditional traction-based and high-speed elevator systems, enabling engineers to assess performance under conditions mimicking mid- to high-rise building environments.^[1]^[4] Complementing these, three vertical shafts—optimized for the innovative MULTI system—include a 100-meter horizontal loop at the base to support the evaluation of cable-less systems, which utilize maglev propulsion for multi-directional cabin movement. This configuration allows for isolated testing of lateral navigation and seamless transitions between vertical and horizontal paths in ropeless setups.^[1] The shafts are engineered to simulate operational demands equivalent to buildings up to 1,000 meters tall through iterative travel cycles, accounting for cumulative wear, acceleration profiles, and environmental factors without requiring full-scale skyscraper replication. Supporting infrastructure includes integrated control rooms for real-time monitoring and data acquisition, robust power distribution systems to handle high-load testing scenarios, and embedded emergency evacuation protocols such as redundant access ladders and fire-suppression integrations within each shaft.^[1]^[4]

Elevator Testing Technologies

The TK Elevator Test Tower facilitates the evaluation of elevator performance under ultra-high-rise conditions by supporting tests at maximum speeds of up to 18 meters per second within its vertical shafts.^[1] This capability allows engineers to assess high-speed operations, including acceleration profiles and deceleration dynamics, in a controlled environment that mirrors the demands of modern skyscrapers exceeding 300 meters in height.^[31] Sensor arrays integrated into the testing infrastructure collect comprehensive data on critical metrics such as acceleration, vibration, and energy efficiency during elevator runs.^[26] These systems employ computer-controlled monitoring to record mechanical and electrical parameters in real time, enabling detailed analysis of performance under varying loads and enabling certification for safety and reliability.^[21] Vibration sensors, in particular, capture oscillations induced by the tower's linear drives, which operate at forces up to 35 kN to simulate operational stresses.^[21] The facility incorporates simulation technologies for extreme scenarios, including high winds and earthquakes, through dynamic load testing mechanisms.^[26] Electromagnetic linear motors actively induce vibrations at the tower's natural frequency of approximately 0.2 Hz, replicating wind-induced sway and seismic events to evaluate elevator stability and passenger comfort.^[1] A 240-ton tuned mass damper with a pendulum at 193 meters further supports these tests by offsetting or amplifying motions, reducing uncontrolled sway from up to 76 cm to less than 15 cm while providing precise control for scenario replication.^[21] This setup allows pre-construction validation of elevator responses in tall buildings, such as those experiencing vortex-induced vibrations.^[32] IoT-enabled data collection and AI-driven analytics are integrated into the testing protocols for real-time performance evaluation and predictive insights.^[33] Sensors transmit operational data to cloud platforms, where machine learning algorithms process metrics like vibration patterns and energy usage to identify optimizations and potential failures instantaneously during trials.^[34] As the second-largest elevator test chamber globally—after KONE's Tytyri mine shaft in Finland, which allows testing up to approximately 350 meters deep—the tower's 246-meter height provides unparalleled scale for these advanced evaluations.^[35]

Innovations and Purpose

MULTI System Development

The MULTI system represents a groundbreaking advancement in elevator technology, developed by TK Elevator as a cable-free solution that employs magnetic levitation (maglev) principles to propel multiple cabs within a single shaft. Unlike conventional rope-based elevators, MULTI enables cabs to travel both vertically and horizontally, facilitating loop configurations that boost overall transportation capacity by up to 50% while reducing the space required for shafts by as much as 50%. This design addresses key challenges in urban high-rises, where space efficiency and traffic flow are critical, by mimicking a metro-like network within buildings.^[36]^[37] Development of the MULTI system at the TK Elevator Test Tower commenced with initial prototype testing in 2017, coinciding with the tower's operational launch. The inaugural fully functional demonstration occurred on June 22, 2017, in one of the tower's dedicated 100-meter shafts, marking the world's first public ride of a ropeless, multidirectional elevator. Subsequent iterations have progressively enhanced performance, targeting horizontal speeds of up to 5 m/s to enable near-constant cab access every 15-30 seconds, evolving from the prototype's initial horizontal velocity of 0.2 m/s. Three of the tower's shafts are exclusively configured for MULTI trials, allowing engineers to simulate real-world skyscraper conditions over repeated cycles.^[38]^[39]^[37] Central to MULTI's design are innovations such as ropeless operation via linear motors, which generate propulsion through electromagnetic fields along the shaft walls, eliminating the need for counterweights and enabling seamless bidirectional travel. This allows cabs to switch directions mid-shaft or transfer horizontally at exchanger nodes, optimizing routing and reducing wait times. Energy efficiency is further enhanced by regenerative braking, where descending cabs convert kinetic energy back into electrical power for reuse, potentially cutting peak energy demands by up to 60%. These features, powered by inductive energy transfer, support sustainable operation in dense urban environments.^[37]^[36]^[40] Testing outcomes at the tower have confirmed MULTI's compliance with rigorous international safety standards, including multi-step braking mechanisms that secure cabs in any orientation during emergencies. These trials have validated the system's scalability for skyscrapers exceeding 300 meters, demonstrating reliable performance under extreme loads and positioning TK Elevator as a global leader in next-generation vertical mobility solutions. Ongoing research continues to refine integration with smart building systems for broader commercial deployment.^[41]^[17]

Broader Research Applications

The TK Elevator Test Tower serves as a versatile platform for testing conventional high-speed elevators designed for global markets, enabling evaluations at speeds up to 18 meters per second across its 12 dedicated shafts.^[1] This capability supports the optimization of energy consumption and maintenance protocols for rope-based systems, reducing development timelines for skyscraper installations worldwide by allowing real-world certification of performance under extreme conditions.^[4] For instance, engineers use the tower to simulate operational stresses, ensuring reliability in diverse environments from urban high-rises to seismic zones.^[42] In collaboration with architectural and engineering partners, the tower facilitates urban planning simulations that address vertical transportation challenges in megacities, such as integrating elevators into denser building designs to alleviate congestion and promote efficient mobility.^[26] A key feature is the vibration damper system, which replicates natural building sways from wind or hurricanes—conditions prevalent in structures like those in Dubai—allowing researchers to test elevator stability and passenger comfort in simulated megacity scenarios.^[26] These efforts contribute to broader industry advancements in scalable vertical infrastructure, positioning the facility as a hub for interdisciplinary R&D on sustainable urban growth.^[1] Sustainability research at the tower emphasizes eco-friendly materials and designs that minimize carbon footprints in elevator systems, including the use of fiberglass membranes on the facade to shield against thermal stresses and reduce energy loss from wind-induced vibrations.^[26] Energy recovery mechanisms capture braking heat to warm the building, demonstrating practical reductions in operational emissions for high-rise applications.^[26] The tower's construction itself incorporated sustainable methods, earning recognition for innovative, low-impact engineering that sets benchmarks for future test facilities.^[4] Looking ahead, the tower supports projects integrating elevators with smart buildings through AI-driven predictive maintenance, such as the MAX system, which analyzes real-time data to anticipate failures and optimize uptime by up to 50%.^[42] This includes testing augmented reality tools like Microsoft HoloLens for remote diagnostics, enhancing efficiency in connected urban ecosystems.^[42] As a complement to flagship innovations like the MULTI system, these applications underscore the tower's role in advancing holistic, future-proof vertical transportation solutions.^[1]

Significance and Visitor Experience

Records and Achievements

Upon its completion in 2017, the TK Elevator Test Tower in Rottweil, Germany, stood as the world's tallest elevator test tower at 246 meters, surpassing previous facilities.^[2] This milestone underscored the structure's role in advancing elevator technology, particularly for high-speed and innovative systems. Additionally, its observation deck at 232 meters established it as home to Germany's highest publicly accessible viewing platform, offering panoramic vistas of the Black Forest and Swabian Alb, and earning acclaim for its architectural integration of functionality and aesthetics.^[11] The tower has received notable recognition for its engineering innovation, including the 2022 Council on Tall Buildings and Urban Habitat (CTBUH) Best Tall Non-Building Award of Excellence, honoring it as the tallest structure in the "non-building" category, which encompasses towers without habitable floors.^[43] It also garnered the 2018 German Engineering Award for its pioneering design and the AIA Chicago Divine Detail Award for structural ingenuity.^[2] These accolades highlight the tower's contributions to sustainable urban mobility and its status as a benchmark in non-residential tall structures. Beyond technical feats, the TK Elevator Test Tower has emerged as a cultural icon of German engineering prowess in Rottweil, frequently featured in international media as a symbol of futuristic innovation.^[31] Documentaries and articles, such as a 2024 CNN feature on global elevator test facilities, portray it as a "skyscraper where nobody lives," emphasizing its unique purpose and environmental harmony with the surrounding landscape.^[3] The structure has also served as a venue for virtual events, including a 2020 global conference broadcast from its summit, amplifying its visibility in discussions on urban development.^[44]

Public Access and Tours

The TK Elevator Test Tower has offered public access to its 232-meter-high observation platform since its opening in 2017, allowing visitors to experience a 30-second ride in a dedicated panoramic elevator that provides initial views during ascent.^[22]^[45] Entry is ticketed, with adults paying €9, children and youth €5, and free admission for children under 5; tickets are non-transferable and include access to the platform's 360-degree panoramic views of the Swabian Mountains and Black Forest.^[25]^[46] Guided tours, organized by the Rottweil tourist office, have been available since 2017 and include options for exploring the tower's surroundings as well as interior visits to the observation platform, with group tours such as the "All about the Test Tower" city walk starting at €90 for up to 25 participants on demand.^[27]^[45] These tours emphasize the tower's role in elevator innovation, offering educational insights into testing technologies for schools and professionals through customized behind-the-scenes experiences that highlight vertical mobility advancements.^[47] The tower serves as a venue for events, including corporate conferences in its rentable high-altitude meeting space—Germany's highest at 232 meters—equipped with presentation screens and exclusive platform access when closed to the public, as well as product launches and virtual broadcasts like a six-hour global conference held in 2020.^[48]^[44] It also hosts the annual TKE Towerrun, a stair-climbing competition attracting amateur and professional participants since 2017, with the 2024 edition drawing international runners and firefighters to ascend its 1,390 steps, and the 2025 edition on September 21 attracting over 1,250 participants.^[28]^[49]^[50] Access operates seasonally with standard hours from 10:00 to 18:00 on Fridays through Sundays and public holidays, extending during school breaks such as Easter in Baden-Württemberg, where the platform remains open daily from 10:00 to 18:00; last elevator rides depart 30 minutes before closing, and visitors must adhere to regulations including no-tripod photography on the platform.^[22]^[51] The tower integrates with TK Elevator's visitor lobby at the base, serving as an entry point for all programs and events within the broader research campus.^[52]

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