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Reinforced concrete

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Reinforced concrete

Reinforced concrete, also called ferroconcrete or ferro-concrete, is a composite material in which concrete's relatively low tensile strength and ductility are compensated for by the inclusion of reinforcement having higher tensile strength or ductility. The reinforcement is usually, though not necessarily, steel reinforcing bars (known as rebar) and is usually embedded passively in the concrete before the concrete sets. However, post-tensioning is also employed as a technique to reinforce the concrete. In terms of volume used annually, it is one of the most common engineering materials. In corrosion engineering terms, when designed correctly, the alkalinity of the concrete protects the steel rebar from corrosion.

Reinforcing schemes are generally designed to resist tensile stresses in particular regions of the concrete that might cause unacceptable cracking and/or structural failure. Modern reinforced concrete can contain varied reinforcing materials made of steel, polymers or alternate composite material in conjunction with rebar or not. Reinforced concrete may also be permanently stressed (concrete in compression, reinforcement in tension), so as to improve the behavior of the final structure under working loads. In the United States, the most common methods of doing this are known as pre-tensioning and post-tensioning.

For a strong, ductile and durable construction the reinforcement needs to have the following properties at least:

The early development of reinforced concrete took place in parallel in England and France during the mid-19th century.

French builder François Coignet  [fr ] was the first to use iron-reinforced concrete as a building technique. In 1853-55, Coignet built for himself the first iron reinforced concrete structure, a four-story house at 72 rue Charles Michels in the suburbs of Paris known as the François Coignet House [fr]. Coignet's descriptions of reinforcing concrete suggests that he did not do it for means of adding strength to the concrete but for keeping walls in monolithic construction from overturning. The 1872–73 Pippen Building in Brooklyn, although not designed by Coignet, stands as a testament to his technique.

In 1854, English builder William B. Wilkinson reinforced the concrete roof and floors in the two-story house he was constructing. His positioning of the reinforcement demonstrated that, unlike his predecessors, he had knowledge of tensile stresses. Between 1869 and 1870, Henry Eton would design, and Messrs W & T Phillips of London construct the wrought iron reinforced Homersfield Bridge, with a 50' (15.25 meter) span, over the river Waveney, between the English counties of Norfolk and Suffolk.

Joseph Monier, a 19th-century French gardener, was a pioneer in the development of structural, prefabricated and reinforced concrete, having been dissatisfied with the existing materials available for making durable flowerpots. He was granted a patent for reinforcing concrete flowerpots by means of mixing a wire mesh and a mortar shell in 1867. In 1877, Monier was granted another patent for a more advanced technique of reinforcing concrete columns and girders, using iron rods placed in a grid pattern. Though Monier undoubtedly knew that reinforcing concrete would improve its inner cohesion, it is not clear whether he even knew how much the tensile strength of concrete was improved by the reinforcing.

In 1877, Thaddeus Hyatt published a report entitled An Account of Some Experiments with Portland-Cement-Concrete Combined with Iron as a Building Material, with Reference to Economy of Metal in Construction and for Security against Fire in the Making of Roofs, Floors, and Walking Surfaces, in which he reported his experiments on the behaviour of reinforced concrete. His work played a major role in the evolution of concrete construction as a proven and studied science. Without Hyatt's work, more dangerous trial and error methods might have been depended on for the advancement in the technology.

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