Space Shuttle Challenger disaster

On January 28, 1986, Space Shuttle Challenger broke apart 73 seconds into its flight, killing all seven crew members aboard. The spacecraft disintegrated 46,000 feet (14 km) above the Atlantic Ocean, off the coast of Cape Canaveral, Florida, at 16:39:13 UTC (11:39:13 a.m. EST, local time at the launch site). It was the first fatal accident involving an American spacecraft while in flight.

The mission, designated STS-51-L, was the 10th flight for the orbiter and the 25th flight of the Space Shuttle fleet. The crew was scheduled to deploy a commercial communications satellite and study Halley's Comet while they were in orbit, in addition to taking schoolteacher Christa McAuliffe into space under the Teacher in Space Project. The latter task resulted in a higher-than-usual media interest in and coverage of the mission; the launch and subsequent disaster were seen live in many schools across the United States.

The cause of the disaster was the failure of the primary and secondary O-ring seals in a joint in the right Space Shuttle Solid Rocket Booster (SRB). The record-low temperatures on the morning of the launch had stiffened the rubber O-rings, reducing their ability to seal the joints. Shortly after liftoff, the seals were breached, and hot pressurized gas from within the SRB leaked through the joint and burned through the aft attachment strut connecting it to the external propellant tank (ET), then into the tank itself. The collapse of the ET's internal structures and the rotation of the SRB that followed propelled the shuttle stack, traveling at a speed of Mach 1.92, into a direction that allowed aerodynamic forces to tear the orbiter apart. Both SRBs detached from the now-destroyed ET and continued to fly uncontrollably until the range safety officer destroyed them.

The crew compartment, containing human remains, and many other fragments from the shuttle were recovered from the ocean floor after a three-month search and recovery operation. The exact timing of the deaths of the crew is unknown, but several crew members are thought to have survived the initial breakup of the spacecraft. The orbiter had no escape system, and the impact of the crew compartment at terminal velocity with the ocean surface was too violent to be survivable.

The disaster resulted in a 32-month hiatus in the Space Shuttle program. President Ronald Reagan created the Rogers Commission to investigate the accident. The commission criticized NASA's organizational culture and decision-making processes that had contributed to the accident. Test data since 1977 had demonstrated a potentially catastrophic flaw in the SRBs' O-rings, but neither NASA nor SRB manufacturer Morton Thiokol had addressed this known defect. NASA managers also disregarded engineers' warnings about the dangers of launching in low temperatures and did not report these technical concerns to their superiors.

As a result of this disaster, NASA established the Office of Safety, Reliability, and Quality Assurance, and arranged for deployment of commercial satellites from expendable launch vehicles rather than from a crewed orbiter. To replace Challenger, the construction of a new Space Shuttle orbiter, Endeavour, was approved in 1987, and the new orbiter first flew in 1992. Subsequent missions were launched with redesigned SRBs and their crews wore pressurized suits during ascent and reentry.

The Space Shuttle was a partially reusable spacecraft operated by the US National Aeronautics and Space Administration (NASA). It flew for the first time in April 1981, and was used to conduct in-orbit research, and deploy commercial, military, and scientific payloads. At launch, it consisted of the orbiter, which contained the crew and payload, the external tank (ET), and the two solid rocket boosters (SRBs). The orbiter was a reusable, winged vehicle that launched vertically and landed as a glider. Five orbiters were built during the Space Shuttle program. Challenger (OV-099) was the second orbiter constructed after its conversion from a structural test article. The orbiter contained the crew compartment, where the crew predominantly lived and worked throughout a mission. Three Space Shuttle main engines (SSMEs) were mounted at the aft end of the orbiter and provided thrust during launch. Once in space, the crew maneuvered using the two smaller, aft-mounted Orbital Maneuvering System (OMS) engines.

When it launched, the orbiter was connected to the ET, which held the fuel for the SSMEs. The ET consisted of a larger tank for liquid hydrogen (LH2) and a smaller tank for liquid oxygen (LOX), both of which were required for the SSMEs to operate. After its fuel had been expended, the ET separated from the orbiter and reentered the atmosphere, where it would break apart during reentry and its pieces would land in the Indian or Pacific Ocean.