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Tengizchevroil
Tengizchevroil
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Tengizchevroil is a joint venture between Chevron (50% share in the consortium), ExxonMobil (25% share), KazMunayGas (20% share) and Lukoil (5% share). The joint venture was formed in April 1993, when the government of Kazakhstan granted exclusive 40-year rights to Tengizchevroil LLP (TCO) to develop the Tengiz and Korolevskoye oil fields located in the north-eastern reaches of the Caspian Sea in Kazakhstan.

Key Information

History and operations

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From a two-company joint venture in 1993 (between the Kazakhstani state oil company KazakhOil, now KazMunayGas, and the American oil giant Chevron) Tengizchevroil expanded in 1996–1997 into a four-company consortium: ExxonMobil Kazakhstan Ventures, an ExxonMobil subsidiary, and LukArco, a joint venture between Lukoil and Atlantic Richfield (ARCO), acquired 25% and 5% respectively. In 2000, BP became involved in the business, as BP had merged with Arco and took a 46% share in LukArco. In December 2009, BP sold its stake to Lukoil and thereafter Lukoil became the sole shareholder of LukArco.[1]

In January 2014, the firm reported a record rise in output to 27.1 million tonnes from 24.2 million tonnes.[2]

In mid-2019, BP expressed interest in returning to Kazakhstan. The company signed a memorandum of understanding with KazMunayGas. In 2020, the companies signed an agreement establishing a partnership to explore for hydrocarbons in Kazakhstan.[3] In 2019, its production volume reached 30 million tons. The company employs 4,000 people, about 95% of which are residents of Kazakhstan.[4]

References

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from Grokipedia
Tengizchevroil (TCO) is a established in 1993 to develop and operate the Tengiz and Korolev and gas fields in western , with Chevron as the operator holding a 50% stake, alongside partners (20%), (25%), and (5%). The fields, discovered in 1979 and spanning approximately 2,500 square kilometers, contain an estimated 11 billion barrels of recoverable reserves, making Tengiz one of the world's deepest producing fields. As 's largest private producer, TCO has significantly contributed to the country's energy sector, exporting primarily through the and producing associated , (LPG), and sulfur. The joint venture was formed on April 6, 1993, marking Chevron as the first international oil company to invest in following the Tengiz field's initial development by the Soviet-era Tengizneftegas in 1985. Early expansions included the Debottlenecking Program to enhance processing capacity and the 2008 Second Generation Plant with injection, which helped increase annual oil production, reaching records above 27 million tonnes in subsequent years. TCO's operations emphasize advanced technologies for handling and pressure maintenance, supporting sustainable extraction from the high-pressure, high-sulfur reservoir. In recent years, TCO has pursued major expansions to increase output, including the 2016 Future Growth Project (FGP) and the 2024 Wellhead Pressure Management Project (WPMP), with a total investment exceeding $47 billion. The FGP achieved first oil on January 23, 2025, adding a third processing plant expected to ramp up production by 260,000 barrels per day, enabling TCO to reach approximately one million barrels of oil equivalent per day at full capacity. Cumulative production surpassed 500 million tonnes of oil in December 2021, underscoring TCO's role in global energy supply and Kazakhstan's economy through job creation, , and infrastructure development. TCO also prioritizes and , having eliminated its inventory in 2019 and investing over $150 million in the Egilik social program, alongside $50 million in the Bonus Fund for development and $18 million in support. These initiatives, combined with the launch of an Integrated Operations Control Center in 2022, position TCO as a leader in responsible resource development in the region.

Background

Formation

Tengizchevroil (TCO) was established on April 6, 1993, through a agreement signed between and the Republic of in . The agreement was signed by Kazakh President and Chevron Chairman Kenneth Derr, marking one of the first major foreign investments in the country's nascent post-independence energy sector. This partnership granted TCO exclusive rights for 40 years to explore, develop, and produce hydrocarbons from the Tengiz and Korolevskoye oil fields in western . The initial ownership structure was a 50-50 split between Chevron and the Kazakh state-owned enterprise KazakhOil, which later became KazMunayGas. Under the terms, the venture committed to a $20 billion investment over the 40-year period to fund exploration, development, and production activities, with Chevron leading the technical and financial efforts. Chevron anticipated investing approximately $1.5 billion in the first three to five years to initiate operations. This formation occurred amid Kazakhstan's post-Soviet economic reforms following independence in 1991, when the government actively sought to modernize its underdeveloped oil and gas industry and drive economic growth. By partnering with Chevron, Kazakhstan aimed to leverage international expertise and capital to unlock the potential of its vast hydrocarbon reserves, including the discovered in 1979. The deal represented a pivotal step in integrating the country's sector into the global market.

Ownership Structure

Tengizchevroil (TCO) is currently owned by four partners: Chevron with a 50% stake, with 25%, (the national oil company of ) with 20%, and with 5%. The originated with an initial 50-50 ownership split in 1993 between Chevron and the Republic of . In 1996, (then ) acquired a 25% interest from the Kazakh government, reducing the state's direct holding to 25%. The following year, in 1997, LukArco—a between Russia's and the U.S.-based —acquired a 5% stake from Chevron, reducing Chevron's interest to 45% while the government's share remained at 25%. In 2001, Chevron acquired an additional 5% stake from the Kazakh government, restoring its position to 50% and reducing the government's share to 20%. BP gained indirect involvement in TCO through its 2000 acquisition of , which held a partial interest in LukArco, until BP divested its stake in LukArco to in December 2009, ending its connection to the venture. TCO operates as a under the laws of the Republic of , with Chevron serving as the lead operator responsible for day-to-day management and strategic direction. In 2020, signed an agreement of intent with to explore for hydrocarbons in , but this arrangement does not confer any direct ownership in TCO.

History

Discovery and Early Negotiations

The Tengiz oil field was discovered in 1979 by Soviet geologists during in the remote steppe of western near the , uncovering one of the world's largest supergiant reserves with estimated recoverable oil volumes of 6 to 9 billion barrels. In the early 1980s, the launched initial development efforts, investing over $1 billion in drilling operations to tap the field's potential. However, these attempts were hampered by formidable technical obstacles, including abnormally high pressures exceeding 12,000 psi and a high concentration of (H2S) in the oil—up to 17% content—which posed severe risks to equipment and personnel, ultimately stalling progress due to the lack of advanced and expertise. The late 1980s marked a with Mikhail Gorbachev's reforms opening doors for foreign investment, prompting Chevron executive Richard Matzke to initiate talks with Soviet authorities in 1988 for access to the field. These negotiations, which extended over five years, unfolded against the backdrop of Kazakhstan's in 1991 following the Soviet Union's dissolution, complicating the process as the new republic asserted its . Central challenges during the talks included heated disputes over profit-sharing terms, with Soviet officials resisting generous concessions to the U.S. firm, as well as broader issues of resource sovereignty amid Kazakhstan's transition to . Additionally, U.S. policymakers expressed concerns about potential ongoing Soviet influence in the project, fearing it could undermine American interests in the region. These protracted discussions, marked by bureaucratic delays and geopolitical shifts, ultimately led to the 1993 agreement establishing the Tengizchevroil .

Partnership Expansions

Following the initial 1993 formation of Tengizchevroil as a 50-50 between Chevron and the Republic of , subsequent expansions introduced new international partners and adjusted stakes to bolster capital investment and operational capabilities. In 1996, Corporation (later merged into ) acquired a 25% stake directly from the Kazakh government for $1.05 billion, temporarily reducing Kazakhstan's ownership to 25% and creating a three-partner structure with Chevron at 50% and at 25%. This addition provided significant upfront funding to support early field development amid challenging economic conditions in post-Soviet . The partnership structure was further expanded in April 1997 when LukArco—a joint venture between Russia's Lukoil (54%) and U.S.-based ARCO (46%)—purchased a 5% stake from Chevron for $200 million, restoring Chevron's effective interest to 45% while finalizing the four-partner consortium that persists today. BP gained an indirect interest of approximately 2.3% in Tengizchevroil through its 2000 acquisition of ARCO, which conveyed BP's 46% share in LukArco and thereby an indirect stake in the 5% LukArco holding in the joint venture; this arrangement lasted until December 2009, when BP sold its entire LukArco interest to Lukoil for $980 million plus repayment of a $43 million loan, allowing Lukoil to assume full ownership of the 5% stake. In 2001, the Kazakh government sold an additional 5% stake to Chevron for approximately $450 million, increasing Chevron's ownership to 50% and providing funds to offset early operational losses incurred during the venture's ramp-up phase. These partnership expansions collectively injected over $2.7 billion in direct investments between 1996 and 2001, enhancing financial resources and technological expertise for sustained development while aligning with Kazakhstan's strategy to attract foreign capital for resource extraction.

Operations

Tengiz and Korolev Fields

The Tengiz and Korolev fields, operated by Tengizchevroil (TCO), are situated in the Zhylyoi District of the in northwestern , along the northeastern coast of the within a remote environment spanning approximately 2,500 square kilometers. These fields form part of the Pre-Caspian Basin, characterized by complex geological structures including thick Kungurian salt layers overlying the reservoirs. The , discovered in 1979, is recognized as one of the world's deepest super-giant fields, with the top of the at depths ranging from 4,000 to 4,500 meters and extending to approximately 5,500 meters. It holds estimated recoverable reserves of 6 to 9 billion barrels of high-pressure, high-sulfur crude , primarily from and platform formations covering an areal extent of about 20 by 21 kilometers. The 's buildups feature a mix of primary and secondary , influenced by karstification and fracturing, which contribute to its substantial hydrocarbon storage. Adjacent to Tengiz, the smaller Korolev Field was discovered in and has been integrated into TCO's operations for combined development, leveraging shared and reservoir management strategies. Like Tengiz, Korolev consists of isolated carbonate platforms formed on the Primorskian Arch, though on a reduced scale. Both fields exhibit challenging reservoir characteristics, including with (H2S) concentrations up to 17%, necessitating specialized handling to mitigate and safety risks during extraction. These attributes, combined with the fields' overpressured conditions, demand innovative geological modeling and fracture characterization for effective navigation, as well as advanced processing to manage byproducts from gas separation.

Production and Facilities

Tengizchevroil's production facilities originated with the initial oil-gas separation plant commissioned in 1991, known as KTL-1, which features two trains each capable of handling approximately 7,000 metric tons of crude per day. This early was expanded with KTL-2 in 1996, adding two more trains of similar capacity, and KTL-5 in 2001, which introduced a single larger train 11,000 to 12,000 metric tons per day. The Second Generation Plant (SGP), completed and operationalized in 2008, significantly enhanced these capabilities by adding advanced units for sour crude stabilization, gas separation, and overall throughput, achieving a capacity of about 15 million metric tons of crude per year. Production at Tengizchevroil began with a pilot phase in 1991, yielding initial outputs from the KTL-1 facility. By 2013, annual crude oil production had ramped up to a record 27.1 million metric tons, reflecting optimizations in field development and processing efficiency. This growth continued, reaching approximately 30 million metric tons in through sustained operational improvements. As of the first quarter of 2025, crude output stood at 9.37 million metric tons, positioning the venture toward a full-year trajectory supporting 1 million barrels per day following the integration of expanded capacities. By mid-2025, production rates had reached approximately 932,000 barrels per day, with the annual forecast revised upward to 35.7 million metric tons. Key extraction and processing involve sour gas reinjection, where about one-third of the produced sour gas is compressed and returned to the reservoir to maintain pressure and support enhanced recovery, accounting for roughly 25% of total oil output. Crude oil undergoes to remove salts and impurities, ensuring quality for export, particularly within the SGP's units. Stabilized crude is primarily exported via the (CPC) pipeline, a 1,500-kilometer route delivering to the Black Sea terminal at for international markets. The comprises approximately 4,000 direct employees, with over 95% being Kazakhstani nationals, emphasizing local expertise in operations and . This includes a high proportion of Kazakhstani and supervisors, reaching 85% in leadership roles as of early 2025.

Major Projects

Wellhead Pressure Management Project

The Wellhead Pressure Management Project (WPMP) is a key compression initiative designed to address declining in the by installing four injection compression trains, which reinject back into the to sustain production levels from existing facilities. This approach lowers flowing pressures, allowing continuous oil flow without interrupting current operations and enabling the field to maintain its plateau production. The project received final investment decision in July 2016, with construction activities commencing in 2019 and spanning through 2023, culminating in the safe startup of operations in April 2024. These compression trains are powered by an addition of approximately 140 MW through gas turbines dedicated to sour gas injection, handling reinjection of gas containing about 17% hydrogen sulfide (H₂S) to support reservoir pressure maintenance. The WPMP forms a critical component of the broader Future Growth Project-WPMP initiative, which has a total cost of $46.7 billion. The WPMP integrates with the Future Growth Project by optimizing pressure dynamics to support expanded processing and export capacities.

Future Growth Project

The Future Growth Project (FGP) represents a major expansion of Tengizchevroil's surface at the Tengiz oilfield, featuring the construction of a third-generation plant (3GP) designed to handle increased crude oil volumes through advanced , stabilization, and sour gas sweetening processes. This facility targets an additional capacity of 12 million tonnes per year, enabling the extraction and treatment of high-sulfur crude while minimizing environmental impacts from gas emissions. The 3GP integrates sour gas injection capabilities, supporting a total injection volume of 9.4 billion cubic meters per year to maintain and sustain long-term production. Approved by Tengizchevroil partners in 2016, the FGP progressed through modular construction involving fabrication in , , and , with main construction and mechanical completion achieved in September 2023. First oil production from the new plant began in January 2025, marking the startup of operations and an initial boost of approximately 260,000 barrels per day. Full ramp-up to peak capacity was achieved by mid-2025, elevating total field production to around 1 million barrels of oil equivalent per day. Key technical components include five GE Frame 9 gas turbine generators providing a combined power output of 650 megawatts to support plant operations and compression needs. The project enhances export capabilities by integrating with the (CPC) pipeline system, facilitating efficient transportation of stabilized crude to international markets. The broader FGP-WPMP expansion's budget exceeded $46 billion due to inflationary pressures and logistical challenges.

Economic and Social Impact

Contributions to Kazakhstan's Economy

Tengizchevroil (TCO) has made substantial investments in Kazakhstan's economy since its in 1993, primarily through expenditures on local goods and services. Cumulative spending on Kazakhstani content has exceeded $51.4 billion as of October 2025, supporting a wide range of domestic suppliers and fostering industrial development across multiple regions. In the first quarter of 2025 alone, TCO allocated approximately $458 million to Kazakhstani goods, works, and services, demonstrating ongoing commitment to local procurement. TCO's revenue-sharing mechanisms have provided significant fiscal benefits to the Kazakhstani government through royalties, taxes, and bonuses. From 1993 through 2025, direct financial payments to Kazakhstani entities, including government revenues, have totaled about $206.3 billion. In the first quarter of 2025, these payments reached $1.7 billion, with taxes and royalties forming a core component. Over the past decade (2015–2024), TCO has averaged $5.7 billion in annual payments to the Republic of Kazakhstan, stabilizing national budgets and funding public initiatives. In 2023, direct payments peaked at nearly $14 billion, underscoring TCO's role as one of the largest contributors to state revenues. TCO's oil production plays a pivotal role in Kazakhstan's export economy, with crude from the primarily transported via the (CPC) to the . The CPC handles over 80% of Kazakhstan's total oil exports, and Tengiz output—representing a substantial share of national production—has historically accounted for around 60% of the country's oil output, much of which bolsters export volumes. This export pathway has enabled to emerge as a key global energy supplier, with TCO's contributions enhancing foreign exchange earnings and trade balances. Beyond direct fiscal inputs, TCO drives broader through and , integrating advanced oilfield practices that elevate local industries. An independent study indicates that TCO's operations have stimulated approximately 11% of Kazakhstan's nominal GDP annually over the 2010–2021 period. Major projects like the Future Growth Project-Wellhead Pressure Management Project (FGP-WPMP) further amplify this impact by expanding production capacity and injecting billions in local investments, thereby supporting sustained GDP growth and economic diversification.

Employment and Community Engagement

Tengizchevroil (TCO) employs approximately 5,700 direct workers, with over 94% being Kazakhstani nationals, reflecting a strong commitment to local hiring. The hiring process for roles such as process operators involves multiple phases, including aptitude and technical tests as well as interviews with cross-functional teams. TCO maintains a formal procedure requiring interviews for all job offers and warns candidates against scams involving payments. Candidate reviews indicate an average process duration of about 42 days, with 65% rating experiences positively on Glassdoor and medium difficulty reported on Indeed. This figure has grown significantly since the company's formation, driven by Kazakhstaniization policies implemented in the aimed at increasing local and to build national capacity in the oil sector. Additionally, TCO's major projects, such as the Future Growth Project (FGP) and Wellhead Pressure Management Project (WPMP), engage over 35,000 workers including contractors, prioritizing Kazakhstani personnel to foster skills development; following FGP startup in 2025, TCO continues to expand local hiring and training for ramped-up operations. To enhance local expertise, TCO invests in comprehensive training programs that have upskilled thousands of Kazakhstani workers to international standards, including specialized courses for about 4,000 employees on WPMP operations and over 36,500 across phases. These initiatives support the transition from entry-level roles to technical and supervisory positions, with Kazakhstani nationals comprising over 94% of the direct workforce and holding 85% of managerial and supervisory roles. Complementing this, TCO's supplier development program assists domestic firms by providing technical guidance, audits, and qualification support, enabling over 70% local content in through contracts with Kazakhstani manufacturers. TCO actively engages with local communities through targeted social investments in , , and , financing projects that improve in . In 2024, the company allocated 2 billion tenge for flood relief efforts in Atyrau, supporting emergency response and recovery for affected residents in areas like Kulsary. Building on this, TCO funded 15 community projects that year focused on and enhancements. In 2025, TCO extended its support by donating a and modern sports equipment to the Kazakhstan Para Volleyball Federation, aiding para-athletes' training and international competition preparation. These efforts are channeled through programs like "Egilik" for social infrastructure and the Investments Program, emphasizing development.

Sustainability and Controversies

Environmental Practices

Tengizchevroil (TCO) prioritizes through integrated measures tailored to the high-sulfur reservoir conditions of the in Kazakhstan's Caspian . A cornerstone practice is the reinjection and utilization of , achieving a 99.2% gas utilization rate in 2024, which has eliminated continuous since 2009 and reduced overall flaring by 93% compared to 2000 levels. This approach minimizes and aligns with Kazakhstan's lower-carbon strategy. In compliance with Kazakhstani law, TCO conducts thorough Environmental Impact Assessments (EIAs) for all major projects, integrating ecological safeguards from the outset. For instance, EIAs for the Future Growth Project (FGP) and Wellhead Pressure Management Project (WPMP) evaluate potential impacts on air, water, and , ensuring regulatory adherence and proactive mitigation. These assessments support TCO's commitment to rational resource use and subsoil protection. TCO's monitoring programs provide rigorous oversight of environmental performance, with 12 automated Environmental Monitoring Stations (EMS) operating 24/7 to track air quality parameters such as H2S, SO2, and , and real-time data shared publicly via the AirKZ app since 2021. is similarly monitored at treatment facilities in Tengiz and , including daily analyses during flood periods. The 2024 Corporate Responsibility Report documents a 71% reduction in air emissions per ton of crude oil since 2000, reaching 2.41 kg/ton, driven by initiatives like crude tank farm modernization that nearly eliminated . Addressing the challenges of high H2S concentrations—up to 17% in the —TCO deploys specialized technologies for safe extraction, , and reinjection, complemented by continuous EMS detection to prevent atmospheric releases. Biodiversity conservation efforts focus on the fragile ecosystem, including programs that boosted nest success to 60% and support for the Atyrau Sturgeon Hatchery, where TCO provided 8.1 tons of feed in 2024 to aid species recovery. In November 2025, TCO hosted the second annual PetroEngineering Roundtable in , where experts discussed sustainable engineering innovations, including local integration for FGP's Third Generation Plant to enhance environmental efficiency.

Labor and Human Rights Issues

Tengizchevroil (TCO) has faced significant labor disputes since the early 2000s, primarily involving its subcontractors within the secure oil enclave. In 2004–2006, multiple worker riots erupted due to poor working conditions, , and abuses by subcontractors operating under TCO's oversight, leading to violent protests that highlighted systemic issues in labor management. These events underscored ongoing tensions over wages, , and , with localized protests contained by company measures. The 2011–2012 oil sector protests in Kazakhstan, though centered in the Mangistau region, influenced broader unrest at TCO and contributed to demands for better worker protections across the industry. Workers at TCO and affiliated sites struck over wage disparities and inadequate housing, amid a wave of actions that saw thousands down tools in May 2011, demanding pay raises and union recognition. These protests culminated in clashes and operational disruptions, prompting negotiations that led to contract revisions in 2016, including improved terms for local content and labor standards in TCO's agreements with contractors. In 2019, another strike at TCO halted operations, with workers protesting low wages, discrimination against locals compared to expatriates, and grueling 28/28-day schedules, resulting in a promised 7% pay increase. TCO and its contractors have been accused of interfering with union rights, stifling independent organizing efforts. An independent at TCO was dissolved in 2000 amid management opposition, and the company has refused to recognize or fund subsequent unions, leading to distrust among workers. Contractors require TCO approval for union formation, and one lost its contract after workers established an independent union; in 2007, managers from 16 TCO-affiliated businesses actively opposed union creation. Over 250 worker deaths have been reported since 1993, often linked to unreported poisoning and equipment failures, with arbitrary dismissals—such as 98 workers fired in 2007 for minor infractions—further eroding rights, despite court rulings deeming such actions illegal. Human rights concerns at TCO extend to enclave and elite enrichment through opaque . Subcontractors within the TCO enclave have facilitated and favoritism, enriching Kazakh elites like via deals such as those with TenizService, a contractor tied to influential networks; TCO revised its with TenizService in , absorbing much of its work amid allegations of overpricing and kickbacks. Activists allege these connections allowed TCO to evade accountability for abuses, including systematic undercutting of local workers in favor of foreigners. In October 2022, downgraded TCO's rating to BB+ with a negative outlook, citing risks from disruptions like the January 2022 nationwide unrest, which stemmed from socioeconomic grievances including oil sector labor discontent and halted exports via the . In 2025, initiated reviews of TCO contracts amid global scrutiny of oil majors' practices, focusing on labor equity and local . Former Kazakh employees filed complaints with the FBI and U.S. authorities in October 2025, alleging illegal dismissals at TCO contractor ESS Service Solutions (formerly ), where locals were replaced by foreign specialists since 2014, causing over $100 million in economic damage to . Whistleblowers raised procurement irregularities in tenders favoring connected firms, potentially violating laws. A 2025 study on the Tengiz enclave documented persistent labor abuses, including and unsafe conditions, attributing them to weak oversight in the isolated operational zone. TCO has responded to these concerns through and initiatives, including programs for over 2,800 employees and contractors in 2024 on work execution supervision and hazard recognition. The company reports achieving 71% local content in as of 2025, emphasizing Kazakhstani employment and supplier development to address wage disparities and promote equitable practices.

References

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