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Harling (wall finish)
Harling (wall finish)
Harling (wall finish)
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Close view of the harling at Craigievar Castle
Craigievar Castle

Harling is a rough-cast wall finish consisting of lime and aggregate, known for its rough texture.[1] Many castles and other buildings in Scotland and Ulster have walls finished with harling. It is also used on contemporary buildings, where it protects against the wet Scottish and Ulster climates and eliminates the need for paint.

Technique

[edit]

Harling as a process covers stonework using a plastering process involving a slurry of small pebbles or fine chips of stone. After a wall is complete and has been pointed and allowed to cure then a base of lime render is applied to the bare stone. While this render is still wet a specially shaped trowel is used to throw the pebbles onto the lime surface, which are then lightly pressed into it. Harl, being mostly lime render, cures chemically rather than simply drying. After this setting process, the harl is sometimes lime washed in a colour using traditional techniques.[2][3]

It is not recommendable to replace more than around 20% of the lime content with cement. Cement-based render is very stiff and prone to crack or detach from the wall when subjected to stress induced by expansion due to solar radiation and moisture. It is also less permeable to moisture and water vapour. Water entering through fine cracks in the surface does not easily diffuse and can penetrate into the softer stone, thus causing the deterioration which harling aims to prevent. For similar reasons, modern barrier paints should not be used in place of traditional lime washes.

An example of the inadequate protection afforded by high cement harling is the Charles Rennie Mackintosh designed Hill House completed in 1904 using the newly available but poorly understood Portland cement harling. Over the years water had penetrated the harling and threatened the overall integrity of the building. The National Trust for Scotland, the building's owner, has (2019) enclosed Hill House in a transparent 'box' which will allow some rain to enter but which will eventually allow it to dry naturally. It is estimated that this will take seven to ten years, after which the box will be removed. [4]

Examples

[edit]
The Great Hall at Stirling Castle

The technique of harling features in a large number of famous Scottish buildings including:

Historic record

[edit]
The East turnpike turret at Falkland Palace (on right), now without a surface finish, was harled by "Callum perjonar" in 1540.[5]

The word "harling" was used in this sense in building accounts written in the Scots language, possibly deriving from the name of a tool called a "harl".[6][7] At Falkland Palace, in 1540, John Kelly and John Malcolm alias Callum worked on the "harling" of the chapel (its interior), the tennis court walls, the east turnpike turret, and the Cross House of the East Quarter.[8] Some of the interiors were plastered by a French specialist craftsman called Hector Beato.[9]

The three craftsmen were known as "pargeonars" and their interior work was sometimes called "pargeoning". Lime for the work came from kilns on the nearby Lomond Hills or was shipped from Dundee to Lindores.[10] Some lime called "unburnt plaster" shipped from Dundee was processed for use at Falkland using coal.[11] The lime used with sand to "pergyn" two round turrets and vaulted entranceways or "transes" at Holyrood Palace in 1532 came from Cousland and Gilmerton.[12]

See also

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References

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Further reading

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Harling (wall finish)

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from Grokipedia
Harling is a traditional rough-cast exterior wall finish, consisting of a thrown or cast-on slurry of lime mortar mixed with coarse sand and aggregates such as small stones or shells, creating a textured, weather-resistant coating typically around 10 mm thick. Primarily used on masonry buildings, it originated as a protective layer for rough stone or rubble walls, particularly in Scotland and Northern Ireland, where it shields structures from severe weather while allowing moisture vapor to breathe through the porous lime base. Historically, harling—also known as lime harling, , or wet dash—has been a staple of pre-Victorian in , applied to keep walls dry and enhance their aesthetic appeal, as noted in early 19th-century building treatises. The technique involves preparing the substrate by and dubbing out irregularities, followed by a pricking-up for , and then hurling the finish onto the surface using a or modern spray equipment. Traditional mixes use hot-lime mortars in ratios of 1:1 to 1:1.5 lime to , often non-hydraulic or feebly hydraulic limes, with periodic limewash applications to seal minor cracks and maintain durability. In contemporary practice, harling continues to be reinstated on historic buildings for conservation purposes, though modern variants may incorporate polymer-modified or silicone-based renders for added resilience, while emphasizing breathable materials to prevent damage to underlying stonework. Its rough texture not only provides mechanical key for adhesion but also disguises irregularities in older masonry, making it a versatile choice for both protection and visual uniformity in traditional settings.

Definition and Overview

Description

Harling is a rough-cast external finish consisting of a lime-based mortar mixed with coarse aggregates such as or small pebbles, applied by throwing or dashing the mixture onto surfaces to create a textured, weather-resistant . This finish exhibits a rough, uneven texture resulting from the thrown application method, typically applied in one to three coats with an overall thickness of around 10 mm that promotes in underlying stone or by allowing moisture vapor to pass through. Unlike smoother plasters used internally or troweled renders that are finished flat, harling is distinctly coarser and left in its dashed state without smoothing, providing both protective and decorative qualities particularly on traditional stone buildings in and .

Purpose and Benefits

Harling serves primarily as a protective coating for stone walls, offering weatherproofing against rain and frost by forming a barrier that reduces water penetration while allowing the underlying to remain stable. It also fills gaps in irregular , such as or snecked walls, creating a more cohesive structure that prevents further erosion from environmental exposure. In traditional Scottish , this finish has long been applied to historic buildings to enhance without compromising the building's integrity. The benefits of harling include its high , which enables vapor permeability to facilitate and prevent trapping within walls, thus avoiding issues like dampness and decay in solid constructions. Additionally, its lime-based composition can improve the properties of the wall, aiding in temperature regulation. Harling demonstrates notable , often lasting over a century in harsh conditions like those in , where it withstands wind, rain, and frost through its flexible, lime-based composition that accommodates minor structural movements. Aesthetically, harling imparts a rustic, monolithic appearance that unifies irregular stone surfaces, blending seamlessly with the natural and evoking traditional styles. It is frequently finished with limewash, which adds color and further protects the surface while maintaining a matte, textured look that enhances architectural character.

History

Origins

Harling originated in medieval , with its earliest known applications emerging in from the as a practical external finish for unfinished stonework in fortifications and buildings. This technique addressed the challenges of constructing robust defenses using local , where irregular stone surfaces required a durable coating to enhance weather resistance in Scotland's harsh, wind-driven climate. Physical evidence from sites like Kinloss Abbey and St Mary’s Chapel, Wyre (), as well as Fortrose Cathedral (), reveals remnants of early harl applied to walls, indicating its integration into and defensive architecture from this period. The practice drew influences from Roman lime mortar techniques, which had been employed in since antiquity for binding and finishing stone structures, but was adapted in the medieval era for a coarser, thrown application suited to rough external surfaces. Medieval builders modified these lime-based mortars by incorporating local aggregates like and , creating a single-layer render that could be hurled onto walls during construction to form a protective barrier. This evolution reflected broader European traditions of lime plasters, yet was tailored to Scottish conditions, emphasizing functionality over finesse in fortification building. The first documented associations of harling appear in the context of defensive structures, particularly tower houses built from the onward, where it served to conceal construction flaws in walls and provide additional against ingress and . Petrographic of surviving samples from early tower houses, such as those at Skelbo Castle (13th-15th centuries), confirms the use of high-calcium lime mortars with local aggregates, applied in thicknesses of 10-25 mm to unify the appearance and bolster durability. The term "harling" itself derives from building accounts, likely referring to the hurling action of applying the wet mortar, with etymological roots implying its use by the late medieval period. From its Scottish roots, harling spread to in the medieval period, as evidenced by sites like Kilcoe Castle (c. 1450).

Development and Regional Spread

Harling emerged as a prominent feature in Scottish during the 16th and 17th centuries, particularly in the period, where it was applied to stone buildings for protection against harsh weather, evolving from simple lime-based renders to incorporate coarse aggregates like or for added texture and durability. By the 18th and 19th centuries, during the Industrial period, its use became widespread on both rural farmhouses and urban townhouses, with refinements such as flatter, lined-out finishes that mimicked stonework, reflecting aesthetic influences from while maintaining the traditional cast application method. The technique spread to in in the through Scottish settlers during the , who introduced their building practices, including harling—locally known as wet dash or applied "Scottish fashion" with multiple coats of and aggregates—to farmhouses and plantation structures, adapting it to the region's masonry for weatherproofing. This migration facilitated the adoption of harling in Ulster's , where it remained common through the 18th and 19th centuries on surviving historic buildings, often finished with limewash for a softened appearance. In the , harling experienced a decline from the early as Portland cement-based renders gained popularity for their perceived strength, leading to the stripping of traditional harling on many buildings to expose stonework in line with Victorian-era fashions that persisted into the modern period. However, recognition of cement's damaging effects on porous traditional prompted a revival from the onward, driven by heritage conservation movements and organizations like , which promoted the reinstatement of lime-based harling using hot-mixed mortars to preserve authenticity and breathability in restoration projects. This resurgence emphasized traditional techniques, ensuring harling's role in maintaining and Ulster's built heritage against contemporary environmental challenges.

Materials and Composition

Traditional Components

Traditional harling mixes are based on non-hydraulic lime formulations derived from high-calcium , which is burned to produce quicklime and then slaked with water to create a stable lime . This slaking process involves hydrating the quicklime in excess water, allowing it to mature for 3 to 6 months to develop optimal workability and reduce free lime content, resulting in a creamy, consistency ideal for rendering. The primary aggregate in these mixes consists of coarse materials such as sharp sand, , or small pebbles, selected for their angular particles to enhance and texture on rough surfaces. Typical volumetric ratios for harling are 1 to 1.5 parts aggregate to 1 part lime (or 1:1 to 1:1.5 lime to sharp sand with coarser aggregates), providing a lime-rich mortar suitable for casting that adheres well without excessive shrinkage during setting. In some traditional recipes, natural fibers such as animal (often or ) are incorporated at rates of about 1 to 2 pounds per of mix to improve tensile strength and prevent cracking, particularly in exposed applications. Water is added gradually during mixing to achieve a slurry-like consistency—thick enough to be throwable from a yet fluid for even coverage, typically resembling a loose . Preparation occurs on-site, where matured lime putty is combined with the dry aggregates and fibers in a mixing trough or by machine, with water incorporated last to form the wet mortar; the mix then sets through carbonation, absorbing atmospheric carbon dioxide to revert to calcium carbonate over weeks to months.

Modern Adaptations

In contemporary harling practices, there has been a notable shift toward natural hydraulic limes (NHL), particularly NHL 3.5 and NHL 5, which offer faster setting times and enhanced compared to non-hydraulic variants. These classifications, based on minimum strengths of 3.5 MPa and 5 MPa respectively, are especially suited to Scotland's wet maritime , where they provide improved resistance to moisture ingress while maintaining compatibility with traditional . Pozzolans, such as pulverized fuel ash or brick dust, are often incorporated to further boost hydraulic properties, promoting a more robust set through the formation of calcium silicate hydrates without compromising the material's overall breathability. Eco-friendly adaptations have gained traction in modern harling formulations, emphasizing through the integration of recycled aggregates and bio-based binders like wood ash (WBA). These additions, often replacing up to 30% of the primary binder, significantly reduce the by repurposing while preserving essential performance characteristics, including high vapour permeability (typically around 140 g/m²·(24h)^0.5 or higher) to ensure . Such innovations align with broader environmental goals, like the EU's zero-waste objectives, and support breathable wall systems that mitigate damp-related issues in contemporary constructions. For non-historic applications, hybrid mixes incorporating limited additions—up to 10% by volume—have been explored to enhance and early strength, particularly in exposed environments requiring quicker turnaround. However, these are cautioned against in heritage contexts, as even modest cement content can reduce permeability and lead to trapped moisture, accelerating decay in traditional substrates. Pure lime-based hybrids, blending hydraulic and non-hydraulic components, remain the preferred alternative for balancing performance and compatibility across modern uses.

Technique

Surface Preparation

Proper surface preparation is essential for ensuring strong and long-term of harling on or stone walls. The process begins with a thorough assessment of the substrate to identify any structural weaknesses, moisture issues, or contaminants that could compromise the bond. surfaces must be evaluated for , with loose or friable material removed to reach a stable base. Cleaning involves removing loose debris, moss, algae, and remnants of old finishes to create a clean, absorbent surface. This is typically achieved using soft brushing with nylon or natural bristle tools, followed by low-pressure water washing, typically under 5 bar (70 psi), to dislodge biological growth without damaging the stone. For organic contaminants like moss, a non-acidic biological cleaner such as D/2 solution can be applied prior to rinsing to effectively eliminate algae and lichen while avoiding the introduction of harmful salts. If efflorescence or soluble salts are present, they should be addressed through poulticing, where a absorbent material like lime putty or clay is applied to draw out the salts as it dries, preventing future crystallization that could disrupt the harling. Following cleaning, any cracks, voids, or open joints require repair to provide a uniform key for the harling. These are filled with a compacted , typically in a 1:3 lime-to-sand ratio, incorporating pinning stones where necessary to minimize mortar volume and support integration with the . The repaired areas are then roughened or scraped back to facilitate curing and enhance mechanical bonding. To address potential dampness and improve surface keying, a or thin —approximately 3-5 mm thick—is applied, often using a 1:1 or 1:1.5 lime-to-sand mix rich in binder to even out rates across the wall. This preparatory layer, known as a pricking-up , is cast or sprayed on and allowed to set partially before the main harling application, ensuring better overall cohesion. Damp walls should be treated with specialist advice to avoid saturation, with protection from during colder periods.

Application Methods

The application of harling begins with the traditional throwing technique, where a lime-based slurry is flung onto the prepared wall surface using a specialized harling trowel. This involves scooping a small amount of the mix onto the trowel and dashing it against the wall with a sharp flick of the wrist, typically from a close range to ensure adhesion and even coverage, building up multiple thin layers for durability. Traditional tools include a hawk for holding the mix and a flat, square-ended harling trowel for casting, though a standard steel trowel may assist in minor adjustments. The process employs a wet-on-wet method with successive coats—often a scratch coat for keying, a brown coat for straightening, and a finish coat—applied to achieve a total thickness of around 10-15 mm, with individual coats not exceeding 10 mm to prevent cracking. For larger areas in modern applications, mechanical spray equipment can be used for base coats to expedite coverage, followed by hand-throwing the final layer to maintain texture. Finishing involves minimal intervention to preserve the characteristic rough texture, such as leaving the surface "as " or lightly pressing it back with the trowel edge for slight flattening, avoiding over-smoothing that could reduce weather resistance. Curing follows by misting the surface with periodically for 7-14 days to promote , while protecting the work from frost, direct sun, and rapid drying to ensure proper hardening.

Variations

Types of Harling

Harling, a traditional lime-based render, is categorized by its texture and finish, which influence its aesthetic and functional properties. The most common type is rough harling, characterized by a standard thrown finish that incorporates uneven exposure from the aggregate mix. This texture provides maximum grip for the material to adhere to irregular stone substrates and enhances drainage by allowing rainwater to run off without pooling, thereby reducing ingress into the wall. Another variant is droved or sneck harling, which involves selective application of the to cover joints and smaller stones (snecks) while deliberately leaving larger face stones, , or margins exposed for visual contrast. This technique highlights the underlying , creating a balanced appearance between the textured render and dressed stone elements, often with the exposed areas featuring a droved (tooled, furrowed) finish. Smooth harling represents a rarer variant, achieved through light floating or troweling of the thrown coat to minimize surface peaks and create a more uniform, less rugged profile. Typically applied in thinner layers around 10 mm, it is suited to sheltered or less exposed locations where a subtler texture suffices for weather protection without the pronounced roughness. These types are particularly prevalent in Scottish , where harling has long served as a durable exterior for buildings.

Regional Styles

Harling practices vary regionally, with distinct adaptations in and shaped by local , , and building traditions. In , the style emphasizes coarser mixes using local aggregates such as whinstone, applied in coats typically around 10 mm thick to provide robust protection against the region's harsh weather. This approach creates a textured finish that is frequently whitewashed with limewash in the Highlands to enhance brightness and reflectivity, aiding in moisture management on exposed . Maintenance typically involves repainting with limewash every 10-15 years to preserve the coating's and aesthetic integrity. The and Irish variant, often termed wet dash, uses local aggregates and is applied in layers of about 10 mm. This method is prevalent in Georgian farmhouses, where the application complements the architecture's symmetry and allows for subtle tonal variations over time. Historically, annual applications of limewash were used, softening the profile over time. Both Scottish and Irish styles commonly employ limewash for and decoration, with frequencies varying based on exposure and condition.

Examples

Notable Structures

, one of Scotland's most iconic fortresses, retains remnants of historical harling from the early 17th century, applied during preparations for King James VI's return from in 1615–17 to weatherproof the castle's walls. This rough lime render contributed to the structure's endurance through turbulent periods, including the Jacobite risings of the 18th century, when the castle served as a key defensive site against rebel forces. The harling's protective layer helped shield the underlying stone from exposure to Scotland's and potential damage, ensuring the castle's architectural integrity amid repeated conflicts. Craigievar Castle in Aberdeenshire exemplifies traditional harling, featuring a pink lime render that has been restored in recent conservation efforts by the National Trust for Scotland to replace damaging cement renders with breathable traditional materials. This technique, dating to the castle's 17th-century construction and later enhancements, enhanced the building's aesthetic harmony with its rural setting while providing essential waterproofing that has preserved the structure through centuries of exposure. The harling's durability was particularly vital during Scotland's harsh weather conditions, underscoring its role in maintaining the castle's grandeur as a landmark of Scottish Baronial style. In , Georgian estates feature harling on their , a regional style of wet-dash application using lime and local aggregates to create a textured, weather-resistant exterior typical of the period. This finish protected such buildings during historical upheavals, offering resilience against dampness and wear that could have exacerbated damage during events like the Irish famines of the , when such structures served as administrative and refuge points. Traditional thatched cottages in represent intact examples of vernacular harling, where lime-based wet-dash renders have been applied to rubble stone walls since the 18th and 19th centuries, preserving these humble dwellings. The harling's breathable properties allowed moisture to evaporate, safeguarding the structures from the damp Irish climate and enabling many to survive the hardships of the Great Famine (1845–1852), when rural housing faced extreme environmental and social stresses. These cottages highlight harling's practical significance in everyday , contributing to the of Ulster's rural landscapes.

Architectural Contexts

Harling has been extensively employed in Scottish to provide a unified and protective finish for buildings constructed from irregular local stonework, such as farmhouses, churches, and mills. In these contexts, the rough-cast application of lime and aggregate mortar effectively conceals the inconsistencies of , creating an aesthetic harmony that enhances the building's visual cohesion while offering essential weather resistance in Scotland's harsh climate. For instance, pre-Victorian farmhouses and rural mills often feature harling as a single coat to protect exposed walls, allowing builders to utilize readily available, low-quality stone without the need for extensive dressing. In more formal architectural styles, harling integrates seamlessly with dressed stone elements, particularly in the Scottish baronial tradition, where it covers the main body of rubble walls while leaving , margins around openings, and other features in contrasting stone for decorative emphasis. This combination produces a textured, monolithic appearance that accentuates architectural details like crow-step gables and turrets, common in 19th-century baronial revivals, without requiring uniform stone finishing across entire facades. Techniques such as sneck harling further refine this integration by selectively exposing larger stones while harling the joints, bridging simplicity with baronial ornamentation. The adoption of harling significantly influenced design principles by promoting simpler construction methods, as it permitted the use of local aggregates and unskilled labor for application, thereby lowering overall building costs compared to fully dressed stonework in 18th- and 19th-century projects. This efficiency encouraged broader experimentation in rural and estate , where harling's versatility supported economical yet durable finishes that aligned with regional material availability and environmental demands. Notable castles, such as those in the baronial style, exemplify this approach in unifying phased constructions.

Preservation and Restoration

Common Challenges

One of the primary deterioration issues for harled surfaces is cracking induced by freeze-thaw cycles, particularly prevalent in Scotland's cold, wet climate where porous lime renders absorb moisture that subsequently freezes and expands. This expansion, which can reach up to 9% of the water's volume, generates internal pressures that fracture the render over repeated cycles. Another related problem is salt efflorescence, where poor drainage allows groundwater or rainwater to carry soluble salts through the wall; upon evaporation, these salts crystallize on the surface, causing powdery deposits and further weakening the lime matrix. Modern interventions often exacerbate these issues through incompatibility between traditional lime harling and cement-based renders or repairs. Cement renders, being denser and less vapor-permeable, trap moisture within the wall structure, promoting hidden dampness that leads to spalling—where surface layers flake or break away—especially when combined with freeze-thaw action. Environmental pollution, notably , poses a long-term threat by chemically eroding lime's protective (typically around 12.5 in fresh mortar), dissolving calcium compounds and accelerating surface degradation over decades of exposure. While restoration techniques can address these challenges, early detection through regular inspections is essential to prevent widespread failure.

Restoration Techniques

Restoration of harled walls begins with thorough assessment to identify the extent of deterioration without compromising the historic fabric. Non-destructive testing, such as the use of pinless moisture meters, allows for the detection of elevated levels in the substrate and existing harl, helping to pinpoint areas prone to failure due to trapped dampness. of small samples from the original harl is then conducted to determine the composition, including lime type, aggregate proportions, and binder strength, ensuring compatibility in repairs. Failed or incompatible harl, such as cement-based overlays that impede , must be removed carefully to avoid damaging the underlying . This involves gentle scraping or raking out deteriorated sections to reach sound material using fine tools like chisels or oscillating blades, without damaging the underlying . Dust and debris are cleared from the surface, and any friable stone is consolidated with diluted limewash if necessary, while joints are dubbed out with compacted to create a flush, even base. Reapplication of harl follows traditional casting methods adapted for repair, prioritizing breathable lime-based systems. Mortar mixes are formulated to match the original analysis, typically using non-hydraulic lime putty or hot-mixed lime with coarse aggregates in a 1:3 ratio, applied in thin coats of no more than 10 mm to allow proper curing. Scaffolding provides stable access for even throwing of the mix onto the prepared wall using a trowel or mechanical spray, with subsequent coats—including a pricking-up layer for adhesion and a finishing coat for texture—applied while protecting the surface from rapid drying via damp hessian coverings and periodic misting. Post-restoration, protective coatings enhance durability while maintaining vapor permeability. Breathable paints or several thin layers of limewash (typically 4-6 coats on pre-wetted surfaces) are applied to seal minor cracks and shield against , with limewash preferred for its ability to penetrate and self-heal small fissures. Best practices for harling restoration, as outlined in guidelines from (building on earlier Technical Advice Notes from the , such as TAN 1 on lime mortars), stress the use of reversible, compatible interventions by skilled masons and the establishment of breathable assemblies to prevent buildup. Annual inspections are recommended to monitor for issues like cracking or , with re-limewashing every 5-15 years to sustain performance. Sample panels should be tested prior to full application to verify mix suitability and aesthetic matching.

References

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