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MAN TG-range
View on WikipediaThis article needs additional citations for verification. (April 2018) |
| MAN TG-range | |
|---|---|
MAN TGX pulling a refrigerated trailer | |
| Overview | |
| Manufacturer | MAN Truck & Bus |
| Also called | Volkswagen Meteor (TGX-based) ERF ECT (TGA-based) |
| Production | 1999–present |
| Model years | 2000–present |
| Assembly |
|
| Body and chassis | |
| Class | Commercial vehicle |
| Body style | Forward control (TGA/TGL/TGM/TGS/TGX) |
| Layout | Front engine, front wheel drive (some TGE's) rear wheel drive or all wheel drive (other models) |
| Related | ERF ECT/ECM/ECL Sinotruk Sitrak |
| Powertrain | |
| Engine | TGE: 2.0L EA288 evo I4 (Turbocharged)
Other models: |
| Transmission |
|
| Chronology | |
| Predecessor | MAN F8 MAN F2000/L2000/M2000 |
The MAN TG-range is a series of trucks produced since 1999 by the German vehicle manufacturer MAN Truck & Bus. It is the successor to the F2000, L2000, and M2000 series. It consists of the TGA (now discontinued in 2007), TGL, TGM, TGS, and TGX.
The TG range is currently made up of five models with the introduction of the TGE light commercial vehicle, a rebadged Volkswagen Crafter.
Forward control version
[edit]First generation (1999–2007)
[edit]
The forward control version was released in 1999, replacing the existing F2000, L2000 and M2000 series. It was initially developed in Germany. The first heavy duty cab was the TGA. Available models included L, LX, XL, XLX, and XXL. After its discontinuation in 2007, the TGA was replaced by the new TGX and TGS models. In addition to a manual transmission, these models are also available with the company's TipMatic automated manual transmission.
In 2005, the TGL and TGM were introduced as the first both light and medium duty trucks by MAN.
TGA was also badged as ERF ECT in United Kingdom until ERF marque was discontinued in 2007.
Second generation (2007–2020)
[edit]In 2007, the 16.2 L D28 series turbocharged V8 engine became available as an option in the TGX.
In 2012, all new models were revealed with a chrome Lion grill and updated styling. These models featured largely the same powertrain, however now Euro 6 compliant. The D2868 V8 was also discontinued due to a lack of demand, now replaced with the 15.2 L D3876 I6.
In 2016, a facelift was revealed, it features a refreshed lower bumper along with a new black backed Lion logo on the grill. The TGS and TGX also received 20 HP and 100 N m power increase on all engine selections, which are now Euro 6c compliant. Some models also now share gearboxes with the sister brand Scania.
In 2019, a minor facelift was rolled out which featured refreshed interior and gauge cluster, and on the TGS and TGX; a further 10 HP and 100 N m increase on all engine selections. All engines are also now Euro 6d compliant.[1]
Third generation (2020–)
[edit]
On 10 February 2020, the second generation range was unveiled to the public at the event in Bilbao, Spain. The range comprises the same four models carried over from the first generation, however with all new styling. It also introduces a new fully-digital instrument cluster for the first time in a MAN vehicle. While this generation keeps the basic cab and frame structure identical, the styling has been fully updated with a new look. The new TGX's cab also sits 10 cm higher on the frame for additional comfort, and the largest cab no longer has a special large windshield. The range also introduced improved aerodynamics, more fuel efficient engines and a more ergonomic experience for drivers.[2]
The engines are carried over with no difference from the 2019 facelift of the last generation.
MAN TGE
[edit]
The MAN TGE is a badge engineered version of the second generation Volkswagen Crafter. It is assembled by Volkswagen Commercial Vehicles in Września, Poland, alongside the Crafter. MAN intends to differentiate itself from Volkswagen by offering a higher standard of service that is aimed at professional customers.[3]
Volkswagen Meteor
[edit]The Volkswagen Meteor is a modified version of the first generation MAN TGX, which is made by Volkswagen Truck & Bus in Resende, Brazil. The Meteor was introduced on 1 September 2020 and serves as Volkswagen's flagship truck model. Exterior changes are minimal, with the MAN lion grille being replaced with a new full width grille and Volkswagen logo. The interior is largely unchanged from the TGX, aside from a Volkswagen branded steering wheel.
Motorsport
[edit]The truck won the European Truck Racing Championship every year from 2010 to 2016, and from 2021 to 2025.
It also won the 2007 Dakar Rally.
References
[edit]- ^ SE, MAN Truck & Bus. "MAN Truck & Bus Introduces New Truck Generation to New Zealand Market | MAN NZ". Retrieved 2023-04-05.
- ^ "Introducing The New MAN TGX". Aquila Truck Centres. 12 October 2020. Retrieved 2020-10-12.
- ^ "MAN TGE: Crafter-Zwilling mit LKW-Service".
External links
[edit]- [1]https://www.man.eu/mea/en/about-us/company/press-and-media/news/man-truck-and-bus-introduces-new-tg-range-in-its-largest-sales-area-57280.html Official website]
https://www.man.eu/corporate/en/homepage.html https://www.man.eu/mea/en/about-us/company/man-in-middle-east-and-africa/man-in-mea.html
MAN TG-range
View on GrokipediaOverview
Development and introduction
The MAN TG-range emerged as the successor to the earlier F2000, L2000, and M2000 series, introduced in 2000 to unify MAN's diverse truck offerings into a cohesive modular family tailored for distribution, construction, and long-haul transport needs. This consolidation aimed to simplify manufacturing, reduce development costs, and provide a versatile platform that could address a broad spectrum of commercial vehicle requirements while maintaining high standards of reliability and performance.[11][12] Development of the initial TG-range emphasized compliance with the newly implemented Euro 3 emissions regulations for heavy-duty vehicles, effective from October 2000. The design prioritized a cab-over-engine layout to enhance maneuverability and accessibility, making it particularly suitable for tight urban deliveries and construction sites. The range's modular architecture, which shares components like chassis and powertrain elements across variants, facilitated efficient adaptation to diverse operational demands.[13][14] The TG-range made its market debut with the TGA model series in 2000, setting new benchmarks in truck engineering for safety, ergonomics, and fuel efficiency at the time. Production commenced at key facilities including the main assembly plant in Munich, Germany, for heavy-duty cabs and vehicles, the Salzgitter plant for components such as axles and transmissions, Steyr in Austria for medium-duty models, and South Africa to support global distribution. These milestones, initially focused in Europe, enabled rapid scaling to meet worldwide demand for the platform, with further international expansion in later years.[6][15]Key features and design philosophy
The MAN TG-range embodies a modular design philosophy centered on shared components across chassis, cabs, and powertrain elements to enhance cost efficiency, simplify maintenance, and enable extensive customization for diverse applications from urban delivery to long-haul transport.[16] This approach allows for a common platform that supports a wide array of body types and superstructures while reducing production complexity and parts inventory for operators.[17] Cab designs in the TG-range prioritize forward-control (cab-over-engine) layouts for rigid trucks, maximizing load space and maneuverability in tight urban environments, with sleeper cab variants providing up to two berths for long-haul operations. Standard cab width measures 2.2 meters to comply with European road regulations, while an optional 2.5-meter wide cab is available for the TGX model to offer enhanced interior space and comfort during extended journeys. Ergonomic considerations include adjustable steering wheels that tilt to horizontal positions and seats certified for back-friendly support, fostering fatigue-free driving across varied missions.[18][19] Safety features form a core pillar of the TG-range's engineering, with standard inclusion of anti-lock braking system (ABS) and electronic braking system (EBS) to ensure stable handling under load, complemented by comprehensive mirror systems that minimize blind spots.[18] The chassis utilizes a robust ladder frame constructed from high-tensile steel with torsion-resistant beams, supporting gross vehicle weights (GVW) from 7.5 to 44 tonnes and axle configurations ranging from 4x2 for lightweight duties to 8x4 for heavy-haul applications. This framework provides durability and adaptability without compromising payload efficiency.[19]Generations
First generation (2000–2007)
The first generation of the MAN TG-range marked the introduction of the Trucknology Generation platform, beginning with the TGA model in 2000 as a heavy-duty tractor unit designed for gross combination weights of 18 to 40 tonnes.[20] The TGA succeeded the earlier FE series and emphasized modular construction for versatility in long-haul and construction applications across Europe.[2] In 2005, MAN expanded the lineup with the lighter TGL series (7.5 to 12 tonnes gross vehicle weight) and the medium-duty TGM series (12 to 26 tonnes), positioning them as replacements for the L2000 and M2000 models to cover distribution and urban transport needs.[21] These models shared a common modular design foundation, allowing shared components like cabs and chassis while tailoring to specific weight classes, though the heavy-duty TGX was not yet available.[22] Technical features of the first-generation TG-range focused on compliance with emerging emission standards and practical driver ergonomics. The TGA and early TGL/TGM variants were equipped with D20, D26, and D28 series inline-six diesel engines meeting Euro 2 and Euro 3 norms, delivering power outputs from 310 hp to 480 hp with common-rail injection for improved efficiency.[20][23] Cab options included the standard L, raised-roof LX and XL, and extended XLX variants with full standing height and up to two berths, featuring manual seat adjustments, air-sprung seating, and basic digital dashboards via LCD Highline displays for essential monitoring like axle loads.[20] The TGL and TGM introduced enhanced passive safety elements in their cabs, such as improved entry ergonomics, while retaining manual interior controls to prioritize durability over luxury in construction and distribution roles.[21] Production of the first-generation TG-range saw strong uptake in Europe, particularly for construction and regional haulage, with the TGL earning the "Truck of the Year 2006" accolade for its innovative light-duty design.[21] The TGA model achieved notable adoption among fleet operators for its lightweight construction and ECE-R29 crash compliance, contributing to MAN's competitive positioning against rivals like the Volvo FH and Scania R-series during a period of volatile market shares in the early 2000s.[20][24] The TGA was phased out in 2007 to transition to Euro 4-compliant successors amid stricter emissions regulations.[2] Early models faced challenges, including reliability issues with electronic components like the engine control unit (ECU), which operators reported as niggling faults requiring occasional resets, though these were largely resolved through updates by the mid-2000s.[25] Despite such teething problems, the TG-range's modular approach and emission adaptations helped MAN maintain a solid 15-19% market share in Europe's heavy-duty segment, fending off intense competition from Volvo and Scania through targeted improvements in fuel efficiency and payload optimization.[24][26]Second generation (2007–2020)
The second generation of the MAN TG-range, produced from 2007 to 2020, introduced the TGS and TGX models as replacements for the discontinued TGA series, emphasizing heavy-duty capabilities for construction, distribution, and long-haul operations. Launched in September 2007, the TGX was positioned as the flagship for international long-haul transport with gross combination weights over 40 tonnes, featuring spacious XXL sleeper cabs measuring 2.5 meters in width to enhance driver comfort during extended trips. These cabs included options for double bunks and improved ergonomics, setting a benchmark for rest facilities in the segment.[27][28][29] Initial models complied with Euro 4 emissions standards using exhaust gas recirculation (EGR) technology, transitioning to Euro 5 in 2008 with the integration of selective catalytic reduction (SCR) systems and AdBlue usage for nitrogen oxide reduction. This upgrade improved fuel efficiency by up to 3% compared to EGR-only setups while maintaining power outputs, with engines like the D26 series delivering peak torque of 2,100 Nm across a broad rev range for superior pulling power in demanding conditions. The SCR adoption addressed stricter regulations without compromising performance, contributing to the range's reputation for reliability in high-mileage applications.[28][30][31] Amid the 2008 global economic crisis, MAN responded by developing cost-optimized variants of the TG-range, stripping non-essential features to lower acquisition costs while preserving core durability and efficiency for fleet operators facing reduced budgets. Annual sales reached a peak of 77,643 trucks worldwide in 2011, with Europe accounting for the majority and growing adoption in emerging Asian markets driven by infrastructure projects. These figures underscored the range's competitive edge in a recovering market.[32][33] The 2013 refresh aligned the lineup with Euro 6 standards through refined engine management and aftertreatment, incorporating bi-turbo configurations for better low-end response and reduced fuel consumption. Updates included energy-efficient LED daytime running lights for enhanced visibility and longevity, alongside the MMT Advanced multimedia system offering integrated navigation, Bluetooth connectivity, and entertainment options to improve driver experience. Safety and efficiency innovations featured adaptive suspension via continuous damping control (CDC), which adjusted shock absorption in real-time for stability on varied terrains, and GPS-based predictive cruise control (EfficientCruise) that anticipated topography to optimize speed and braking. The modular chassis architecture, inherited from prior generations, supported seamless customization for diverse body types.[34][35][36]Third generation (2020–present)
The third generation of the MAN TG-range, launched on February 10, 2020, as the New Truck Generation (NTG), introduced a fully digital architecture centered on the RIO platform for advanced fleet management. This open, cloud-based system enables real-time data access, predictive maintenance, and optimization of vehicle utilization across manufacturers, with the RIO Box telematics module fitted as standard in higher-end models like the TGS and TGX to facilitate seamless integration of digital services. All engines comply with Euro 6d emissions standards, leveraging selective catalytic reduction and exhaust gas recirculation for reduced NOx output while maintaining performance. The debut emphasized modularity to support future electrification, allowing easier adaptation to battery-electric powertrains without major redesigns. A mid-cycle facelift for model year 2025 further enhanced efficiency through optimizations to the D20 (10.5-liter) and D26 (12.4-liter) inline-six diesel engines, including refined fuel injection and turbocharging that achieve up to 4% lower fuel consumption in long-haul operations compared to prior variants. The smart cockpit features a 12.3-inch digital instrument cluster and infotainment display with intuitive rotary controls via MAN SmartSelect, promoting driver focus by minimizing physical buttons and enabling customizable interfaces for navigation, media, and vehicle settings. Aerodynamic improvements, such as refined A-pillar deflectors and underbody panels, contribute to approximately 3% better fuel efficiency in highway conditions, while advanced driver assistance systems (ADAS) like the Active Lane Guard—incorporating emergency lane-keeping assist—enhance safety by automatically correcting steering to prevent lane departures. These updates prioritize sustainability, with Euro 6e-ready configurations supporting compliance in low-emission zones through lower CO2 emissions via efficient aftertreatment and alternative fuel compatibility.[37] Production has shifted toward battery-electric readiness, with the TG-range's modular chassis and electrical architecture enabling direct conversion to e-variants like the eTGL and eTGM, facilitating a smoother transition to zero-emission operations in urban and regional logistics. By November 2025, MAN had delivered over 1,250 electric TG-based trucks in the first half of the year alone, positioning the company as a European market leader in the electric transition and directly competing with offerings like the Daimler eActros in heavy-duty segments.[38] This focus on CO2 reduction aligns with regulatory demands for low-emission zones, where battery-electric models enable access without restrictions and contribute to fleet-wide decarbonization goals.Models
TGL
The MAN TGL is a light-duty rigid truck within the MAN TG-range, optimized for urban distribution and regional transport tasks where maneuverability and efficiency are paramount. Its compact design facilitates navigation through congested city streets and tight delivery zones, making it a preferred choice for operators requiring reliable performance in high-frequency, short-haul operations.[16] Key specifications include a gross vehicle weight (GVW) range of 7.5 to 12 tonnes, with the standard configuration being 4x2 for balanced stability and simplicity in urban settings. The compact cab, available in day and sleeper variants, enhances maneuverability with a tight turning radius suitable for confined spaces.[39][40] Primarily applied in city delivery and refuse collection, the TGL supports payloads up to 5-7 tonnes depending on body configuration and load distribution, enabling efficient handling of goods or waste in densely populated areas. Its versatility extends to municipal services, where the vehicle's agility reduces operational downtime in stop-start traffic.[41][42] Notable features include an electric parking brake integrated into the instrument panel for quick and safe immobilization, even on inclines common in urban environments. High visibility glazing, combined with a large field of vision, improves driver awareness during loading and low-speed maneuvers. The third-generation model incorporates the MAN Uptime Guarantee, supported by predictive maintenance via connected services for enhanced reliability, alongside a brief integration of the digital cockpit for intuitive controls. Fuel efficiency stands at 25-30 L/100 km in typical urban cycles, contributing to lower operating costs. As of 2025, updates include improved efficiency features.[40][43][42][44] Variants encompass tipper bodies for construction debris or waste handling and box body options for secure parcel distribution, both tailored to maximize payload within the GVW limits while maintaining the truck's compact footprint. These configurations allow customization for specific urban needs without compromising the core design's efficiency.[45][46]TGM
The MAN TGM is a medium-light commercial truck designed for versatile transport tasks, emphasizing a balanced combination of power, maneuverability, and efficiency. It supports a gross vehicle weight (GVW) range of 12 to 26 tonnes, making it suitable for operations requiring moderate to heavy load capacities without the bulk of heavier models. Available in 4x2 and 6x2 axle configurations, the TGM offers flexibility for various chassis setups, while an optional all-wheel drive enhances its adaptability to challenging terrains.[47][48][49] Key to its user-friendly design is the ergonomic entry system, featuring low step heights and anti-slip steps that facilitate safe and quick access for drivers, particularly in frequent stop-start scenarios. The TGM excels in applications such as regional haulage and trades, where it can accommodate maximum payloads of up to 16 tonnes depending on configuration, allowing for efficient delivery of goods like building materials or perishables over mixed urban and rural routes. Its proven reliability in wet climates stems from robust components tested for all-weather performance, including in municipal services like street cleaning on slippery surfaces.[16][50][51] Performance-wise, the TGM's engine options deliver responsive acceleration tailored to mixed routes, enabling smooth transitions between city traffic and highway segments without excessive strain. Optional all-wheel drive further supports off-road capabilities for tasks like site access in construction or agriculture. Maintenance is streamlined with service intervals extending up to 140,000 km, reducing downtime and operational costs for fleet operators. As of 2025, efficiency enhancements continue to lower operating costs.[52][48][53][44]TGS
The MAN TGS is a medium-heavy truck model within the MAN TG-range, designed primarily for robust applications in construction and heavy distribution tasks. It emphasizes durability and versatility, making it suitable for demanding environments where reliability under stress is paramount. Unlike the lighter TGM series, which has a GVW up to 26 tonnes, the TGS handles heavier loads with a gross vehicle weight (GVW) range of 18 to 41 tonnes, enabling it to tackle rougher terrain and more intensive operations.[54][55][49] Key specifications include a GVW range of 18 to 41 tonnes, with available axle configurations such as 6x2, 6x4, and 8x4 to accommodate varying load requirements and traction needs. The chassis features a reinforced frame, particularly optimized for tipper bodies, with a level upper edge that ensures stability and simplifies body mounting while withstanding the rigors of off-road and heavy-duty use. In tractor configuration, it supports a maximum gross combination weight (GCW) of up to 44 tonnes, ideal for heavy rigid transport or semi-trailer operations on building sites. These attributes position the TGS as a workhorse for applications like material haulage, earthmoving, and urban construction, where it excels in heavy rigid setups without the long-haul emphasis of the TGX model.[18][54][55] The TGS incorporates user-friendly features to enhance operational efficiency and safety. Intuitive controls, such as the MAN TipMatic® automated transmission operated via a steering column stalk and MAN SmartSelect for gear selection, reduce driver fatigue during frequent maneuvers. Body-friendly mounting options, including the flat frame design, facilitate quick integration of superstructures like tippers or mixers. For collision avoidance, third-generation systems like Adaptive Cruise Control (ACC) with Stop&Go functionality and Emergency Brake Assist provide advanced monitoring and automatic braking in urban or site conditions.[18][54] Efficiency is tailored for stop-start operations common in construction and distribution, with technologies like ACC Stop&Go enabling seamless handling of traffic and idling scenarios. Fuel consumption typically ranges from 30 to 35 L/100 km under such conditions, supported by the efficient MAN D26 engine lineup that delivers up to 3% savings compared to prior models. In the third generation, updates introduced in 2020 further improve fuel economy, with reported savings in 2025 models enhancing overall cost-effectiveness for fleet operators.[18][54][55]TGX
The MAN TGX serves as the flagship heavy-duty tractor unit in the MAN TG-range, optimized for long-haul operations with a focus on efficiency, reliability, and driver well-being. Introduced as part of the second generation in 2007 and refined through subsequent updates, it excels in international line-haul transport, where high annual mileages demand robust performance and low operating costs. For tractor configurations, it has a typical gross vehicle weight (GVW) of around 18 tonnes and a standard gross combination weight (GCW) of up to 44 tonnes; rigid versions reach GVW up to 44 tonnes, with heavy-haulage setups achieving GCW up to 250 tonnes.[56][57][58] Available in 4x2, 6x2, and 6x4 axle setups, the TGX accommodates diverse road and load requirements while maintaining maneuverability. Its Globetrotter cab measures 2.5 meters wide, providing expansive interior space with full standing height of up to 2.1 meters, designed specifically for the demands of cross-border journeys.[59][60] In applications, the TGX is tailored for international transport and line-haul routes, supporting operations exceeding 80,000 kilometers annually through engines delivering maximum torque of up to 3,000 Nm for consistent power on highways. Its integration with efficient powertrains enhances fuel economy, making it ideal for fleets prioritizing payload maximization and reduced downtime in high-mileage scenarios.[56][61] The cab emphasizes comfort with dedicated rest areas featuring two multi-zone cold-foam mattresses for lower and upper bunks, measuring up to 2,000 mm in length, alongside amenities like a refrigerator for extended stays. The 2025 facelift introduces enhanced aerodynamics via slimmer mirror housings, optimized wind deflectors, and improved underbody paneling, yielding up to 4% better fuel efficiency without compromising structural integrity. In November 2024, the 2025 model received a 3-star Euro NCAP safety rating.[61][44][62] The TGX has earned multiple International Truck of the Year awards, including in 2008 for its second-generation innovations in efficiency and safety, and in 2021 for the third-generation model's advancements in driveline technology and driver-centric design.[1][57]Powertrains
Diesel engines
The MAN TG-range trucks are powered by a series of inline six-cylinder diesel engines from the D08, D15, D26, and D30 families, plus the V8 D38, designed for varying load capacities and applications across light, medium, and heavy-duty segments.[63] The D08 engine, with a displacement of 6.9 liters, delivers power outputs from 150 to 184 kW and torque up to 1,200 Nm, making it suitable for lighter TGL models focused on urban and distribution tasks.[64] The D15, introduced in 2019 as a 9.0-liter replacement for the D20 in mid-range applications, provides 264 to 353 kW and torque between 1,600 and 2,000 Nm, offering improved weight efficiency at 230 kg lighter than its predecessor while maintaining comparable performance.[65] The D26 engine, with a displacement of 12.4 liters, and the new D30 (13 liters, introduced for 2025 model year as replacement for the D26 in long-haul applications), with 280 to 413 kW and torque ranging from 2,100 to 2,800 Nm, cater to heavier TGS and TGX models for long-haul and construction duties.[66] The D38 V8 engine, with 15.2 liters displacement, provides up to 470 kW and 3,000 Nm for high-performance TGX variants.[63] Overall, these engines span torque outputs from 1,000 to 3,000 Nm, enabling robust low-end pulling power essential for the TG-range's versatility.[67] Emissions technology in the TG-range diesel engines has evolved significantly since the first generation in 1999, aligning with European standards from Euro 3 to Euro 6d. Early Euro 3-compliant units, such as initial D20 and D26 variants, utilized inline pumps for fuel delivery with basic exhaust gas recirculation to meet initial NOx and particulate limits.[68] By Euro 4 and 5, common-rail injection systems were adopted across the D08, D20, and D26 families, enhancing precision in fuel metering and combustion efficiency while integrating cooled EGR for further NOx reduction.[69] The shift to Euro 6 in 2013 introduced selective catalytic reduction (SCR) using AdBlue and diesel particulate filters (DPF) as standard, with the D15's debut in 2019 optimizing these for Euro 6d compliance, including on-cycle testing to minimize real-world emissions.[6] For the 2025 model year, the PowerLion update introduces the D30 engine, incorporating advanced SCR calibration and thermal management to achieve a 4% reduction in CO2 emissions compared to prior Euro 6d setups.[66] Efficiency features in these engines emphasize low operational costs, with AdBlue consumption typically ranging from 3% to 5% of diesel fuel volume to support SCR NOx conversion rates exceeding 90%.[70] Specific fuel consumption is optimized at 190 to 200 g/kWh across the range, aided by variable turbine geometry turbos and efficient combustion chambers that reduce losses under partial loads.[71] Maintenance is streamlined for high uptime, with oil change intervals extended to 150,000 km using low-SAPS synthetic lubricants compatible with DPF regeneration, and integration of predictive diagnostics via MAN's telematics systems to forecast component wear based on operational data.[72]Transmissions and drivelines
The MAN TG-range trucks utilize sophisticated transmission and driveline systems to deliver power efficiently across diverse applications, from long-haul transport to construction duties. The core gearbox offering is the MAN TipMatic, a semi-automatic manual transmission that automates gear selection and shifting for reduced driver workload and optimized performance. Available in 12-speed configurations for standard models and the TipMatic 14 in heavier variants like the TGX for 2025, the TipMatic employs rapid shifting technologies such as SpeedShifting for the top three gears and SmartShifting across all ratios, enabling seamless transitions with minimal traction interruption.[73][63] Manual transmissions remain an option for select configurations, particularly in lighter TGL and TGM models where simplicity is prioritized, though the automated TipMatic has become the predominant choice since its expanded adoption around 2010, driven by demands for greater fuel efficiency and ease of use in automated shifting. The system integrates closely with the diesel engines to match torque output, supporting features like electronically controlled engine braking with upshift assistance for skipping up to three gears during deceleration. Configurations draw from MAN's in-house units.[74][75] Drivelines in the TG-range emphasize robustness and adaptability, with rear axle ratios selected based on load and terrain—examples include 4.33 for high-torque heavy-duty operations and longer ratios like those in hypoid axles for fuel-efficient highway cruising. Optional 4x4 and 6x6 setups are available on TGM and TGS models, incorporating two-speed MAN transfer cases that provide distinct on-road and off-road ratios to enhance traction in challenging environments such as construction sites. For extreme heavy loads, planetary hub reduction axles can be specified on drive axles, offering torque multiplication at the wheels, increased ground clearance, and greater load-bearing capacity without compromising stability.[76][77][78] Key features of these systems include the TipMatic EasyStart hill-holder, which holds brake pressure for up to one second on gradients to prevent rollback during starts, and dedicated low-speed maneuvering modes that enable precise control at crawl speeds for urban or site operations. Predictive shifting, integrated via GPS-based assistance like EfficientCruise, anticipates route topography to optimize gear changes and maintain momentum, contributing to overall fuel savings of up to 4% when combined with efficient low-friction oils and driveline tuning. These elements ensure the TG-range's transmissions and drivelines achieve high durability, with design targets supporting extended service intervals and operational reliability in demanding fleets.[74][79][63]Electric variants
Light and medium electric models (eTGL and eTGM)
The MAN eTGL and eTGM represent the light and medium-duty battery-electric offerings in the TG-range, designed specifically for urban distribution and regional logistics where zero-emission requirements are stringent. These models leverage electric powertrains to provide quiet, efficient operation in city centers and low-emission zones, with configurations optimized for daily routes returning to depots for overnight charging. Built on the third-generation TG platform, they maintain the familiar cab and chassis designs while integrating advanced battery and motor systems for enhanced sustainability. The eTGL was premiered at IAA Transportation 2024 and available for order from April 2025.[80] The eTGL targets the light-duty segment with a gross vehicle weight (GVW) of 12 tonnes, making it ideal for compact urban deliveries such as parcel services or food distribution. It features a 160 kWh battery pack (two packs) paired with a 210 kW electric motor, delivering a practical range of up to 235 km under typical urban conditions. This setup ensures sufficient payload capacity—up to around 6.6 tonnes depending on bodywork—while minimizing operational disruptions in congested areas.[81] In the medium-duty category, the eTGM handles GVW from 12 to 26 tonnes, suited for regional haulage like beverage or retail supply chains. Equipped with lithium-ion batteries and a 264 kW motor delivering up to 3,100 Nm torque, it achieves a range of up to 200 km, allowing for extended routes without mid-day recharging. The model's robust torque delivery supports efficient acceleration and hill climbing, with payload options exceeding 8 tonnes in standard configurations.[82] Both models emphasize depot-based charging strategies, focusing on AC options for overnight replenishment—typically 8 hours—to align with fleet schedules. For faster turnaround, they support DC charging via CCS connectors up to 250 kW, enabling 80% capacity in under an hour during breaks. This infrastructure compatibility reduces downtime and integrates seamlessly with renewable energy sources at logistics hubs.[83] Deployed primarily in zero-emission zones across Europe, the eTGL and eTGM have seen well over 100 pre-series units delivered by early 2025, supporting operators in meeting regulatory mandates like London's Ultra Low Emission Zone. These electric models offer CO₂ savings of around 400 tonnes compared to equivalent diesel variants using green electricity.[84]| Model | GVW (tonnes) | Battery Capacity (kWh) | Range (km) | Motor Power (kW) |
|---|---|---|---|---|
| eTGL | 12 | 160 | 235 | 210 |
| eTGM | 12-26 | Not specified | 200 | 264 |