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TKB-022PM
TKB-022PM
TKB-022PM
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Key Information

TKB-022PM No. 1 (ТКБ-022ПМ № 1), TKB-022PM No. 2 (ТКБ-022ПМ № 2) and TKB-022PM5 No. 1 (ТКБ-022ПМ5 № 1) were Soviet bullpup assault rifles, capable of fully automatic fire, chambered for the 7.62×39mm round (TKB-022PM No. 1 and TKB-022PM No. 2) and the 5.6×39mm round (TKB-022PM5 No. 1), developed by the small arms designer German A. Korobov in the 1960s.

The weapons were gas-operated with an annular gas piston located around the barrel and a vertically moving bolt, which made it possible to minimize the length of the receiver group. A U-shaped rammer/extractor was used to chamber and extract the cartridge by pushing it into the chamber where after discharge was pulled back from the chamber and again, upon feeding the new cartridge, pushed forward and slightly up into an ejection tube running above the barrel, from which it would finally exit above the muzzle. This ejection mechanism made it possible to fire the weapon both right- and left-handed.[1]

These weapons had the best barrel length to overall length ratio among the assault rifles. Firing from an unstable position, the TKB-022PM No. 1 and the TKB-022PM No. 2 had three times better accuracy than the AKM.[citation needed] The TKB-022PM5 No. 1 had better accuracy than the AKM when fired from a hand in a lying position at a distance of 100 meters.[citation needed]

Although these assault rifles performed well, they were turned down by the Soviet army for being too radical at that time. Additionally, there were concerns about the displaced center of gravity to the tail end of the weapon and the durability of the weapon's plastic housing during prolonged operations under difficult conditions or during storage.

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TKB-022PM

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The TKB-022PM is an experimental developed in the in the early 1960s by firearms designer German A. Korobov at the Tula Design Bureau (). It was created as part of a Soviet military research program to explore advanced small arms designs capable of replacing the rifle, featuring a compact layout, gas-operated mechanism, and select-fire operation (semi-automatic and fully automatic modes) while chambered primarily in the cartridge. The rifle's design emphasized compactness and reduced weight through its bullpup configuration, where the action and magazine are located behind the trigger, resulting in an overall length of 525 mm with a 415 mm barrel—shorter than the despite the similar barrel length for improved maneuverability. Its body was constructed from reddish-brown fiber-reinforced plastic to lower production costs and weight, housing a vertically sliding with wedge locking, and a complex gas piston system above the barrel that directed spent casings forward through an ejection chute near the muzzle. It fed from 30-round box magazines compatible with the and achieved a cyclic of approximately 560 rounds per minute, with variants like the TKB-022PM No. 1 weighing 2.8 kg empty and the lighter No. 2 at 2.3 kg. A later variant, the TKB-022PM5, was adapted for the smaller cartridge to align with emerging Soviet small-caliber trends. Notable for its innovative features, the TKB-022PM demonstrated superior accuracy in trials, achieving three times the precision of the when firing from unstable positions due to its balanced design and reduced impulse, while maintaining comparable performance in stable prone shooting at 100 meters. However, despite high reliability in controlled tests and advantages in and production simplicity over the , the rifle was not adopted for service. Concerns included the durability of its plastic components in harsh environments, a shifted center of gravity affecting handling, mechanical complexity that complicated field maintenance, and the Soviet military's preference for the proven, mass-producible design. Only a limited number of prototypes were produced between 1961 and 1968, and the TKB-022PM remains a significant example of early Soviet experimentation with architectures that influenced later global designs.

History

Origins and development

The TKB-022PM was developed by German A. Korobov, a Soviet firearms designer working at the (Tula Central Design and Research Bureau for Sporting and Hunting Weapons) in Tula, , as part of broader research and development efforts in the early 1960s to modernize small arms. Korobov's role involved leading experimental projects aimed at creating lighter, more compact alternatives to existing service rifles, drawing on his prior experience with rejected designs like the from the late 1940s. The project originated around 1964, as part of Soviet experimental efforts in the early to develop lighter, more compact alternatives to the recently adopted rifle, maintaining equivalent performance while reducing production costs. This timeline followed the standardization of the in the late , prompting explorations into innovative layouts and materials to enhance infantry effectiveness without overhauling established manufacturing lines. The TKB-022PM evolved from earlier prototypes in Korobov's TKB-022 series, starting with the TKB-022 of 1961, which featured construction and chambered the cartridge but suffered from basic limitations. The subsequent TKB-022P, developed circa 1962, introduced improvements in using fiber-reinforced plastic but was criticized for being less refined and overly awkward in handling, prompting a full redesign. Initial design goals emphasized a configuration to shorten the overall length while preserving barrel size for AKM-like ballistics, alongside cost-effective use of fiber-reinforced plastics to minimize weight and expense compared to all-metal designs. Prototyping for the TKB-022PM, developed circa 1964, focused on refining inherited from the TKB-022P, such as better control placement, while incorporating a vertically sliding for reliable operation in the compact layout. Early models featured a distinctive reddish-brown housing made from fiber-reinforced composites, which was tested for durability and manufacturability as a departure from traditional stamped . This material choice aligned with Soviet efforts to leverage polymers for , though prototypes remained hand-built at to iterate on the bullpup's handling advantages.

Testing and evaluation

The TKB-022PM prototypes underwent military evaluations in the mid-1960s as part of a research and development program aimed at assessing potential replacements for the . These trials, conducted at facilities like the TSKIB SOO in Tula, included extensive fire tests that confirmed the high reliability of the TKB-022PM No. 1, with no reported delays during automated firing sequences. Prototypes were submitted for review by Soviet military evaluators, who noted positive aspects such as improved in handling compared to conventional designs. In accuracy assessments, the TKB-022PM demonstrated superior performance, achieving three times the precision of the during full-automatic fire from unstable positions. The configuration contributed to enhanced controllability in sustained automatic fire, attributed to better weight balance that reduced muzzle climb. The rifle's cyclic rate was measured at 560 rounds per minute, while its effective range was comparable to the at approximately 400 meters for point targets. These metrics highlighted advantages in compactness and precision over the , though field tests revealed challenges with the design's mechanical complexity, which complicated maintenance under operational conditions. Comparative evaluations emphasized the TKB-022PM's potential for improved , particularly in scenarios requiring rapid, accurate fire from non-prone positions, where variants like the TKB-022PM No. 2 and TKB-022PM5 No. 1 outperformed the in dispersion control at distances up to 100 meters. Military testers provided feedback praising the ergonomic benefits of the shorter overall length—525 mm versus the 's 880 mm—while expressing reservations about the feasibility of scaling production due to intricate components. Overall, the trials underscored the rifle's innovative strengths but identified practical hurdles in rugged field environments.

Design

Layout and construction

The TKB-022PM employs a bullpup layout, positioning the action and magazine behind the trigger group to achieve an overall length of 525 mm while incorporating a 415 mm barrel comparable to the standard . This configuration allows for a full-length barrel in a compact frame, enhancing portability without sacrificing or . Construction utilizes a reddish-brown fiber-reinforced housing in a clamshell of upper and lower halves, encasing metal components including the barrel, receiver, and internals to balance weight reduction with structural integrity. The , akin to in appearance and resilience, forms the primary body for corrosion resistance and ease of . Key components comprise a 30-round detachable box magazine compatible with the , diopter-type adjustable , an integrated within the stock, and a fixed buttstock integrated into the plastic body for compactness. The rifle weighs 2.8 kg empty, with the design contributing to a low that minimizes muzzle climb during firing. Ergonomic adaptations include controls suited to the format and the layout facilitates forward ejection above the barrel.

Operating mechanism

The TKB-022PM utilizes a gas-operated system with an annular long-stroke gas piston located around the barrel, connected via a gas block on the left side that also accommodates the ejection chute. This piston drives a vertically sliding , which locks into the roof of the receiver when in battery and facilitates the rifle's compact configuration. During the cycle of operation, propellant gases are tapped from the barrel through a and directed to impinge on the head, driving the rearward in a long stroke. This rearward motion is transmitted through a pair of rocking levers of complex shape to a horizontally sliding action rod equipped with dual rollers, which in turn forces the downward to unlock the action. The integrated U-shaped rammer and extractor components of the then withdraw the spent cartridge case upward into the ejection chute above the barrel for forward expulsion through a ahead of the muzzle, after which the assembly rams a fresh round forward from the into the chamber before the reciprocates upward to relock. The rifle operates in selective fire mode, supporting both semi-automatic and full-automatic fire, with a cyclic rate of 560 rounds per minute that contributes to reliable operation under varied conditions. A combined manual safety and fire selector lever, positioned on the left side of the receiver above the trigger, allows the operator to select safe, semi-automatic, or full-automatic modes while preventing accidental discharge. Additionally, a spring-loaded dust cover secures the ejection port when not in use, enhancing reliability by minimizing debris ingress.

Ejection and feeding system

The TKB-022PM features a distinctive forward-ejection system in which spent cartridge cases are directed upward and forward through a dedicated chute integrated above the barrel, exiting above the muzzle. This mechanism employs a U-shaped rammer/extractor component that pulls the fired case rearward from the chamber before redirecting it into the chute for ejection, thereby avoiding the side-ejection ports typical of many designs. The feeding system utilizes 30-round magazines compatible with the AK/AKM pattern, positioned in a well at the rear of the receiver below . A vertically sliding facilitates the process, with the U-shaped rammer/extractor stripping the top cartridge from the magazine and pushing it directly forward into the chamber in a single motion, integrating extraction and chambering functions to minimize the number of . This forward-ejection approach provides key advantages over conventional side-ejection bullpups, such as eliminating hot casings from striking the shooter's arm or face during left-handed or prone firing positions, thereby enhancing safety and usability in confined or awkward stances. The system's ambidextrous nature and reduced interference support versatile operation without requiring modifications for handedness. However, the ejection and feeding mechanisms introduce notable drawbacks due to their intricate design, including the U-shaped rammer/extractor and the ejection chute, which incorporate numerous small, precision parts that proved unreliable in field conditions and challenging to maintain. These complexities contributed to the rifle's rejection for production, as the system was deemed unsuitable for the rugged demands of military service.

Variants

7.62×39mm models

The models of the TKB-022PM were the primary prototypes chambered for the standard Soviet intermediate cartridge, providing compatibility with AKM magazines and ammunition logistics. The TKB-022PM No. 1 served as the initial , featuring a standard AK magazine well and basic plastic molding for the receiver, and underwent testing as a direct AKM replacement candidate. The TKB-022PM No. 2 was a refined variant that reduced weight slightly compared to the No. 1 through improved manufacturing techniques, while preserving core dimensions. Both variants shared essential specifications, including a 415 mm barrel length, 30-round magazine capacity from AK/AKM-compatible magazines, and full-automatic operation with a cyclic rate of up to 560 rounds per minute. Only a limited number of functional prototypes were produced for these 7.62×39mm models in the mid-1960s at Tula, with no transition to due to design complexity.

5.6×39mm model

The TKB-022PM5 No. 1 represented an experimental adaptation of the TKB-022PM , chambered for the then-developmental cartridge to explore smaller-caliber performance within the established frame. Developed by German A. Korobov at the Tula Arms Design Bureau during the mid-1960s, this variant aimed to leverage the lighter for potential enhancements in and alignment with shifting Soviet small-arms priorities toward intermediate rounds. Key modifications focused on compatibility, including adjustments to the barrel profile and gas port sizing to accommodate the lighter round with reduced recoil impulse, while maintaining the rifle's gas-operated, vertically sliding mechanism. The design retained the innovative forward ejection system to support ambidextrous use, with optimized for the narrower diameter to ensure reliable cycling and accuracy in automatic fire. This configuration allowed evaluation of how the lighter cartridge could improve burst control without compromising the bullpup's compact ergonomics. Despite these adaptations, the TKB-022PM5 No. 1 preserved core specifications from the base model, including an overall length of 525 mm, a barrel length of 415 mm, and an unloaded weight of about 2.8 kg, making it suitable for mobile roles such as airborne or mechanized operations. Magazine capacity remained at 30 rounds, adapted for the slimmer cartridge. The purpose underscored broader testing of reduced-power intermediates for enhanced full-automatic handling, reflecting early Soviet interest in cartridges that would evolve into the standardized .

Legacy

Reasons for non-adoption

The TKB-022PM's intricate vertically sliding and integrated rammer/extractor mechanism demanded high-precision , which proved incompatible with the Soviet Union's emphasis on simple, high-volume production techniques optimized for designs like the . This complexity, involving numerous small parts, increased the risk of malfunctions and made field repairs challenging for troops accustomed to rugged, low-maintenance weapons. Reliability emerged as a significant concern during evaluations, particularly in adverse environments; the forward ejection chute and plastic components were prone to jamming in muddy, dusty, or contaminated conditions, contrasting sharply with the AKM's proven tolerance for abuse. While initial tests showed promise under controlled settings, the design's sensitivity to lubrication absence, temperature extremes, and debris accumulation highlighted its lack of the robust simplicity that defined Soviet doctrine. Logistically, the TKB-022PM clashed with established infrastructure, as its unconventional layout required new tooling, assembly lines, and retraining separate from the widespread AK production ecosystem. Despite efforts to reduce costs through construction, the perceived higher manufacturing expenses and maintenance demands—stemming from unproven material durability in storage and harsh climates—further deterred adoption. Doctrinally, Soviet military leaders exhibited strong conservatism in the post-1960s era, prioritizing the battle-tested Kalashnikov platform over experimental bullpup configurations that altered ergonomics, such as the rearward center of gravity and magazine placement. This preference for familiarity and incremental improvements, rather than radical innovations, aligned with the emphasis on mass mobilization and reliability in diverse theaters. Ultimately, the TKB-022PM was rejected following late 1960s trials, with resources redirected toward AKM refinements and the eventual development of the 5.45×39mm AK-74 to address compactness needs without overhauling production paradigms.

Influence on subsequent designs

The TKB-022PM pioneered the extensive use of bakelite plastic in Soviet assault rifle construction, marking one of the earliest instances of such materials in a major prototype and setting a precedent for lighter, more compact designs. This conceptual legacy influenced the incorporation of polymer composites in subsequent Russian firearms, including the AN-94 rifle adopted in 1994, which featured advanced plastic components for reduced weight and improved ergonomics. By demonstrating the viability of plastics in high-stress environments, the TKB-022PM contributed to a broader shift away from all-metal construction in Soviet and post-Soviet small arms development. The rifle's configuration further fueled ongoing Soviet experimentation with compact layouts, emphasizing shorter overall lengths without sacrificing barrel size for use. This interest manifested in prototypes like the three-barrel developed by the same designer, German Korobov, in 1966, which built on similar compactness goals to enhance and hit probability. The legacy extended into the post-Soviet era with the adoption of the ASh-12 rifle in 2011, chambered in 12.7×55mm, reflecting continued pursuit of versatile, short-barreled designs for . A variant of the TKB-022PM directly informed caliber experimentation during the 1960s, testing intermediate rounds that addressed ballistic shortcomings of the cartridge. This work contributed to the Soviet decision to adopt the cartridge in the rifle in 1974, prioritizing flatter trajectories and reduced recoil for improved accuracy at range. In modern contexts, the TKB-022PM's forward-ejection mechanism has been revisited in simulations and replicas, such as its detailed 3D model in the World of Guns: Gun Disassembly game, which allows interactive exploration of its unique feeding system. This concept, solving issues in bullpups, parallels features in Western designs like the adopted in 1977, which similarly employed forward ejection for enhanced usability. Preserved prototypes at the Tula State Arms Museum continue to serve as key references for Russian small-arms research and development, informing archival studies and potential revivals of innovative layouts.
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