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22 nm process
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| Semiconductor device fabrication |
|---|
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MOSFET scaling (process nodes) |
The "22 nm" node is the process step following 32 nm in CMOS MOSFET semiconductor device fabrication. It was first demonstrated by semiconductor companies for use in RAM in 2008. In 2010, Toshiba began shipping 24 nm flash memory chips, and Samsung Electronics began mass-producing 20 nm flash memory chips. The first consumer-level CPU deliveries using a 22 nm process started in April 2012 with the Intel Ivy Bridge processors.
Since at least 1997, "process nodes" have been named purely on a marketing basis, and have no relation to the dimensions on the integrated circuit;[1] neither gate length, metal pitch or gate pitch on a "22nm" device is twenty-two nanometers.[2][3][4][5]
The ITRS 2006 Front End Process Update indicates that equivalent physical oxide thickness will not scale below 0.5 nm (about twice the diameter of a silicon atom), which is the expected value at the 22 nm node. This is an indication that CMOS scaling in this area has reached a wall at this point, possibly disturbing Moore's law.
The 20-nanometre node is an intermediate half-node die shrink based on the 22-nanometre process.
TSMC began mass production of 20 nm nodes in 2014.[6] The 22 nm process was superseded by commercial 14 nm FinFET technology in 2014.
Technology demos
[edit]On August 18, 2008, AMD, Freescale, IBM, STMicroelectronics, Toshiba, and the College of Nanoscale Science and Engineering (CNSE) announced that they jointly developed and manufactured a 22 nm SRAM cell, built on a traditional six-transistor design on a 300 mm wafer, which had a memory cell size of just 0.1 μm2.[7] The cell was printed using immersion lithography.[8]
The 22 nm node may be the first time where the gate length is not necessarily smaller than the technology node designation. For example, a 25 nm gate length would be typical for the 22 nm node.
On September 22, 2009, during the Intel Developer Forum Fall 2009, Intel showed a 22 nm wafer and announced that chips with 22 nm technology would be available in the second half of 2011.[9] SRAM cell size is said to be 0.092 μm2, smallest reported to date.
On January 3, 2010, Intel and Micron Technology announced the first in a family of 25 nm NAND devices.
On May 2, 2011, Intel announced its first 22 nm microprocessor, codenamed Ivy Bridge, using a FinFET technology called 3-D tri-gate.[10]
IBM's POWER8 processors are produced in a 22 nm SOI process.[11]
Shipped devices
[edit]- Toshiba announced that it was shipping 24 nm flash memory NAND devices on August 31, 2010.[12]
- In 2010, Samsung Electronics began mass production of 64 Gbit NAND flash memory chips using a 20 nm process.[13]
- Also in 2010, Hynix introduced a 64 Gbit NAND flash memory chip using a 20 nm process.[14]
- On April 23, 2012, Intel Core i7 and Intel Core i5 processors based on Intel's Ivy Bridge 22 nm technology for series 7 chipsets went on sale worldwide.[15] Volume production of 22 nm processors began more than six months earlier, as confirmed by former Intel CEO Paul Otellini on October 19, 2011.[16]
- On June 3, 2013, Intel started shipping Intel Core i7 and Intel Core i5 processors based on Intel's Haswell microarchitecture in 22 nm tri-gate FinFET technology for series 8 chipsets.[17] Intel's 22nm process has a transistor density of 16.5 million transistors per square millimeter (MTr/mm2).[18]
References
[edit]- ^ "No More Nanometers – EEJournal". July 23, 2020.
- ^ Shukla, Priyank. "A Brief History of Process Node Evolution". design-reuse.com. Retrieved July 9, 2019.
- ^ Hruska, Joel. "14nm, 7nm, 5nm: How low can CMOS go? It depends if you ask the engineers or the economists..." ExtremeTech.
- ^ "Exclusive: Is Intel Really Starting To Lose Its Process Lead? 7nm Node Slated For Release in 2022". wccftech.com. September 10, 2016.
- ^ "Life at 10nm. (Or is it 7nm?) And 3nm - Views on Advanced Silicon Platforms". eejournal.com. March 12, 2018.
- ^ "20nm Technology". TSMC. Retrieved June 30, 2019.
- ^ "TG Daily news report". Archived from the original on August 19, 2008. Retrieved August 18, 2008.
- ^ EETimes news report
- ^ Intel announces 22nm chips for 2011
- ^ Intel 22nm 3-D Tri-Gate Transistor Technology
- ^ IBM opens Power8 kimono (a little bit more)
- ^ Toshiba launches 24nm process NAND flash memory
- ^ "History". Samsung Electronics. Samsung. Retrieved June 19, 2019.
- ^ "History: 2010s". SK Hynix. Archived from the original on April 29, 2021. Retrieved July 8, 2019.
- ^ Intel launches Ivy Bridge...
- ^ Tom's Hardware: Intel to Sell Ivy Bridge Late in Q4 2011
- ^ "4th Generation Intel Core Processors Coming Soon". Archived from the original on February 9, 2015. Retrieved April 27, 2013.
- ^ "Intel's 10nm Cannon Lake and Core i3-8121U Deep Dive Review". Archived from the original on January 30, 2019.
| Preceded by 32 nm (CMOS) |
MOSFET manufacturing processes | Succeeded by 14 nm (FinFET) |
22 nm process
View on GrokipediaOverview
Definition and scaling
The 22 nm process node represents a generation in semiconductor manufacturing where the nomenclature "22 nm" primarily denotes the targeted physical gate length of MOSFET transistors or the minimum metal half-pitch for interconnects, rather than a literal measurement of all device dimensions. This naming convention evolved from earlier nodes, where feature sizes like gate length and half-pitch were more closely aligned, but by the 22 nm era, it served as a marketing and roadmap identifier for overall scaling progress. According to the International Technology Roadmap for Semiconductors (ITRS) 2008 update, the 22 nm node targeted a physical gate length of approximately 22 nm, while metal 1 half-pitch was specified around 38 nm for microprocessor units (MPUs) in 2011.[8][9] This node achieved scaling through an approximate 0.7x linear dimension reduction from the preceding 32 nm process, which had a physical gate length of about 27 nm and metal half-pitch near 52 nm, resulting in roughly 2x higher transistor density per unit area. Such scaling adhered to Moore's Law principles by enabling more transistors on a chip while managing power and performance trade-offs, though the pace of shrinkage began to moderate due to physical limits in planar transistor designs. In practice, implementations like Intel's 22 nm process featured typical gate lengths of 30-34 nm and a contacted poly pitch of 90 nm, providing concrete metrics for this density gain.[8][10] Within the ITRS roadmap, the 22 nm node was positioned as a full technology generation succeeding the 32 nm node (introduced around 2009) and preceding the 14 nm node (around 2014), with production anticipated for 2011-2012. It marked a pivotal point emphasizing the transition from traditional planar transistors to 3D architectures, such as tri-gate FinFETs, to sustain scaling beyond classical limits while improving electrostatic control and reducing leakage. This shift addressed challenges in maintaining performance at sub-30 nm dimensions, aligning with ITRS projections for extended CMOS viability.[8][9][2]Historical timeline
The development of the 22 nm semiconductor process node built upon the prior evolution of planar transistor scaling, particularly Intel's introduction of the 32 nm process in 2009 with the Westmere family of processors, which marked the second generation of high-k metal gate technology and enabled initial production of chips integrating CPU and graphics cores.[11] This node was followed by the industry-wide adoption of the 28 nm half-node, a transitional shrink from 32 nm that improved density and performance without a full architectural overhaul; Taiwan Semiconductor Manufacturing Company (TSMC) became the first foundry to offer 28 nm general-purpose technology in 2011, with variants optimized for high-performance and low-power applications entering volume production shortly thereafter.[12] In May 2011, Intel unveiled its 22 nm process technology at the Intel Developer Forum, demonstrating the world's first 3-D tri-gate transistors designed to overcome planar scaling limitations by enhancing gate control and reducing leakage.[13] Later that year, at the International Electron Devices Meeting (IEDM) in December 2011, Intel presented joint research papers highlighting advancements in tri-gate architectures, including scalability for low-power III-V field-effect transistors, underscoring the technology's potential for future nodes.[14] Intel initiated high-volume manufacturing of 22 nm chips in the second quarter of 2012, with the Ivy Bridge processors representing the first commercial implementation, launching in April of that year and delivering significant improvements in performance-per-watt over the preceding 32 nm generation.[15] In parallel, other foundries advanced their 22 nm efforts; TSMC announced its 22 nm ultra-low-power (ULP) process in 2017, targeting mobile and IoT applications, with mass production commencing in 2018 to provide a planar-compatible option derived from its 28 nm platform.[3] Around 2014, GlobalFoundries began development of its 22FDX fully depleted silicon-on-insulator (FD-SOI) variant, culminating in the platform's official launch in July 2015 as a low-power alternative emphasizing energy efficiency for automotive and connected devices.[16] By 2013, the 22 nm node signified the broader industry's transition away from widespread planar transistor use at leading edges, as Intel's tri-gate adoption accelerated the shift toward multi-gate 3-D structures to sustain Moore's Law amid diminishing returns from traditional scaling.[17]Technical features
Transistor architecture
The 22 nm process introduced a pivotal advancement in transistor architecture through Intel's adoption of Fin Field-Effect Transistors (FinFETs) in a tri-gate configuration, marking the industry's first commercial implementation of 3D transistor structures for logic devices. This design features a vertical silicon fin serving as the channel, with the gate electrode wrapping around three sides—top and two lateral surfaces—for superior channel control compared to traditional 2D planar MOSFETs. The fin dimensions typically include a height of approximately 30 nm and a width of 8-10 nm, enabling fully depleted operation that minimizes leakage while maximizing performance in high-volume manufacturing.[2][18] In contrast to planar transistors, the tri-gate FinFET significantly reduces short-channel effects such as drain-induced barrier lowering and improves electrostatic integrity by increasing the gate-to-channel coupling, allowing for better scalability at advanced nodes. This architectural shift results in enhanced gate capacitance due to the expanded effective channel perimeter, which can be approximated by the formulawhere represents the oxide permittivity, and are the fin height and width, is the oxide thickness (or equivalent oxide thickness for high-k dielectrics, approximately 0.9 nm), and is the gate length. The increased capacitance supports higher drive currents and faster switching speeds, with NMOS transistors achieving approximately 1.0 mA/μm under typical operating conditions.[2][19][20] Intel's tri-gate FinFET differs from double-gate variants explored in other implementations, where the gate controls only two sides of the fin, potentially offering simpler fabrication but reduced electrostatic control. To further optimize performance, embedded silicon-germanium (eSiGe) stressors are integrated into the source and drain regions of PMOS transistors, providing a compressive strain that boosts hole mobility by about 30% and enhances overall PMOS drive strength. These innovations collectively enable the 22 nm tri-gate architecture to deliver up to 37% performance improvement at low voltages relative to the preceding 32 nm planar technology.[2][21][10]
