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Backup battery
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A backup battery provides power to a system when the primary source of power is unavailable. Backup batteries range from small single cells to retain clock time and date in computers, up to large battery room facilities that power uninterruptible power supply systems for large data centers. Small backup batteries may be primary cells; rechargeable backup batteries are kept charged by the prime power supply.
Examples
[edit]Aircraft emergency batteries
[edit]Backup batteries in aircraft keep essential instruments and devices running in the event of an engine power failure. Each aircraft has enough power in the backup batteries to facilitate a safe landing. The batteries keeping navigation, ELUs (emergency lighting units), emergency pressure or oxygen systems running at altitude, and radio equipment operational. Larger aircraft have control surfaces that run on these backups as well. Aircraft batteries are either nickel-cadmium or valve-regulated lead acid type. The battery keeps all necessary items running for between 30 minutes and 3 hours. Large aircraft may have a ram air turbine to provide additional power during engine failures.
Burglar alarms
[edit]Backup batteries are almost always used in burglar alarms. The backup battery prevents the burglar from disabling the alarm by turning off power to the building. Additionally these batteries power the remote cellular phone systems that thwart phone line snipping as well. The backup battery usually has a lifespan of 3-10 years depending on the make and model, and so if the battery runs flat, there is only one main source of power to the whole system which is the mains power. Should this fail as well (for example, a power cut), it usually triggers a third backup battery located in the bellboxes on the outside of the building which simply triggers the bell or siren. This however means that the alarm cannot be stopped in any way apart from physically going outside to the bellbox and disabling the siren. It is also why if there is a power outage in the area, most burglar alarms do start ringing and cannot be realistically stopped until the main power is restored.
Computers
[edit]
Modern personal computer motherboards have a backup battery to run the real-time clock circuit and retain configuration memory while the system is turned off.[1] This is often called the CMOS battery or BIOS battery. The original IBM AT through to the PS/2 range, used a relatively large primary lithium battery, compared to later models, to retain the clock and configuration memory.[2] These early machines required the backup battery to be replaced periodically due to the relatively large power consumption. Some manufacturers of clone machines used a rechargeable battery to avoid the problems that could be created by a failing battery. Modern systems use a coin style primary battery.[3] In these later machines, the current draw is almost negligible and the primary batteries usually outlast the system that they support.[citation needed] It is rare to find rechargeable batteries in such systems.
Backup batteries are used in uninterruptible power supplies (UPS), and provide power to the computers they supply for a variable period after a power failure, usually long enough to at least allow the computer to be shut down gracefully.[4] These batteries are often large valve regulated lead-acid batteries in smaller or portable systems. Data center UPS backup batteries may be wet cell lead-acid or nickel cadmium batteries, with lithium ion cells available in some ratings.
Server-grade disk array controllers often contain onboard disk buffer, and provide an option for a "backup battery unit" (BBU) to maintain the contents of this cache after power loss. If this battery is present, disk writes can be considered completed when they reach the cache, thus speeding up I/O throughput by not waiting for the hard drive. This operation mode is called "write-back caching".
Telephony
[edit]A local backup battery unit is necessary in some telephony and combined telephony/data applications built with use of digital passive optical networks. In such networks there are active units on telephone exchange side and on the user side, but nodes between them are all passive in the meaning of electrical power usage. So, if a building (such as an apartment house) loses power, the network continues to function. The user side must have standby power since operating power isn't transferred over data optical line.
Telecommunications networks and data centers
[edit]A valve-regulated lead-acid battery (VRLA) is a battery type that is popular in telecommunications network environments as a reliable backup power source. VRLA batteries are used in the outside plant at locations such as Controlled Environmental Vaults (CEVs), Electronic Equipment Enclosures (EEEs), and huts, and in uncontrolled structures such as cabinets. VRLA Battery String Certification Levels Based on Requirements for Safety and Performance, is a new industry-approved set of VRLA requirements that provides a three-level compliance system. The compliance system provides a common framework for evaluating and qualifying various valve-regulated lead-acid battery technologies. The framework intends to alleviate the complexities associated with product introduction and qualification. For a VRLA, the quality system employed by the manufacturer is an important key to the overall reliability of it. The manufacturing processes, test and inspection procedures, and quality program used by a manufacturer should be adequate to ensure that the final product meets the needs of the end user, the application, and industry-accepted standards and processes (i.e., ANSI/IEC, TL9000, and Generic Requirements for the Physical Design and Manufacture of Telecommunications Products and Equipment.
Video game cartridges
[edit]Cartridge-based video games sometimes contain a battery which is used to preserve the contents of a small RAM chip on which saved games and/or high scores are recorded.[1]
Hospitals
[edit]Power failure in a hospital would result in life-threatening conditions for patients. Patients undergoing surgery or on life support are reliant on a consistent power supply. Backup generators or batteries supply power to critical equipment until main power can be restored.
Power Stations
[edit]Power failure in a power station that produces electricity would result in a blackout situation that would cause irreparable damage to equipment such as the turbine-generator. The safety of power station employees is a major concern during an unscheduled power outage at a power plant. A bank of large station backup batteries are used to power uninterruptible power supplies as well as directly power emergency oil pumps for up to 8 hours while normal power is being restored to the power station.
Tesla, Inc installed the world's largest lithium ion battery pack for the government of South Australia in 2017; to help alleviate energy (electricity) blackouts in the state. Tesla met the guarantee by Elon Musk of installation in 100 days or it would be free.[5]
See also
[edit]References
[edit]- ^ a b "The Next Generation 1996 Lexicon A to Z". Next Generation. No. 15. Imagine Media. March 1996. p. 30.
- ^ The manuals for the IBM AT and the PS/2 range gives the battery as a 6 volt, IBM part no. 72X8498. The Battery itself is identified as a BR-P2 and is 36mm x 34mm x 19mm in size. Details here Archived 2016-01-29 at the Wayback Machine. The original IBM PC did not have a CMOS battery.
- ^ Gianfranco Pistoia Battery Operated Devices and Systems: From Portable Electronics to Industrial Products Elsevier, 2008 ISBN 0-444-53214-5 page 309
- ^ Computer Outdoor Notebooks "Using Backup Generators". Retrieved 2017-12-23.
- ^ "Elon Musk has 100 days to build the world's biggest battery". September 29, 2017. Retrieved November 22, 2019.
Backup battery
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Overview
Definition and Purpose
A backup battery is an auxiliary power storage device that functions as a secondary power source, automatically activating when the primary power supply fails to ensure the uninterrupted operation of critical systems.[8] In uninterruptible power supply (UPS) systems, the backup battery serves as the core energy storage component, providing stored direct current (DC) that is converted to alternating current (AC) by the system's inverter to maintain power continuity during disruptions.[9] Typically configured as a system of cells in series or parallel arrangements for standby service, it operates under float charging to remain ready for immediate deployment.[10] The primary purposes of a backup battery include bridging short-term power outages that last from seconds to hours, preventing data loss or corruption in sensitive electronics, enabling orderly shutdowns to protect equipment, and powering essential emergency functions such as alarms or lighting.[11] [12] These capabilities are vital for maintaining operational integrity in scenarios where even brief interruptions could lead to significant consequences, such as in computing environments or healthcare settings.[13] Key benefits of backup batteries lie in their reliability within UPS frameworks, where they deliver instant, seamless power without mechanical delays, offering cost-effectiveness over generators through elimination of fuel expenses and maintenance needs.[14] Additionally, they provide environmental advantages in low-emission applications by producing no exhaust or noise during discharge, aligning with sustainability goals for critical infrastructure.[15] The basic operational cycle of a backup battery begins with detection of a primary power failure, often via monitoring voltage or charger status, followed by a seamless switchover to battery discharge mode to supply the connected load.[10] This discharge continues until the primary power is restored, at which point the battery recharges under controlled float conditions to prepare for the next event, ensuring long-term readiness through periodic testing.[10]Historical Development
The development of backup batteries traces its origins to the mid-19th century, when French physicist Gaston Planté invented the first practical rechargeable lead-acid battery in 1859. This innovation involved stacking lead plates separated by rubber sheets immersed in sulfuric acid, enabling the storage and release of electrical energy through reversible chemical reactions. Early applications included providing reliable power in telegraph systems, where the batteries served as backups to ensure continuous operation during primary power interruptions in urban communication circuits.[16][17] Advancements in the 20th century expanded the utility of backup batteries across military and telecommunications sectors. Nickel-cadmium (NiCd) batteries, initially developed in the late 19th century but refined into sealed, practical forms by the 1940s, became essential for powering military radios during World War II, offering robust performance in harsh conditions to maintain communication links. By the 1960s, NiCd batteries were widely adopted in telephony infrastructure to support reliable switching operations, minimizing downtime in expanding telephone networks. Meanwhile, the 1970s energy crises, including the 1973 oil embargo, accelerated the deployment of uninterruptible power supply (UPS) systems equipped with sealed lead-acid batteries, which eliminated the need for venting and maintenance, thereby enhancing energy security for industrial and utility applications.[18][19][20] The 1980s marked a pivotal era with the rise of personal computing, driving the integration of backup batteries into consumer devices to protect against data loss from power fluctuations. As the PC boom took hold, compact UPS units with lead-acid backups became standard accessories for desktops, enabling graceful shutdowns during outages. This period also saw the introduction of lithium-based batteries in the 1990s, commercialized by Sony in 1991, which provided higher energy density for portable devices like laptops and early mobile phones, revolutionizing backup capabilities in mobile computing. The 2003 Northeast blackout, affecting over 50 million people across the U.S. and Canada, further catalyzed regulatory reforms; subsequent North American Electric Reliability Corporation (NERC) standards mandated enhanced backup power requirements for critical infrastructure to prevent cascading failures.[21][22][23] In the 21st century, the focus shifted toward lithium-ion batteries for large-scale backup applications, driven by the need for renewable energy integration. The 2010s saw the commercialization of home energy storage systems like the Tesla Powerwall in 2015, enabling residential solar backup. Utility-scale projects, such as the 100 MW Hornsdale Power Reserve in Australia completed in 2017, demonstrated lithium-ion's role in grid stabilization and frequency control. As of 2025, advancements continue with widespread adoption in renewable-hybrid systems to support energy transition and resilience against climate-related outages.[24][25] Throughout this evolution, key drivers included the transition from bulky, vented lead-acid designs to compact, maintenance-free alternatives, fueled by advances in miniaturization and stricter safety standards that prioritized spill-proof construction and reduced environmental risks. These shifts not only improved reliability but also aligned with growing demands for portable and resilient power in diverse applications.[26]Technical Principles
Battery Chemistries
Lead-acid batteries remain the most prevalent chemistry in uninterruptible power supply (UPS) systems owing to their proven reliability, mature manufacturing, and suitability for short-duration backup needs.[27] These batteries feature lead plates immersed in sulfuric acid electrolyte, delivering consistent performance in stationary applications. They are available in two primary configurations: flooded lead-acid (FLA), which requires regular maintenance including electrolyte replenishment and gas venting to manage hydrogen evolution, and valve-regulated lead-acid (VRLA), a sealed design that recombines gases internally for maintenance-free operation in enclosed spaces.[28][29] VRLA variants, including absorbent glass mat (AGM) and gel types, offer enhanced safety and compactness compared to flooded designs but may exhibit slightly reduced cycle life under deep discharge. Typical energy density ranges from 30-50 Wh/kg, supporting 200-500 cycles at 80% depth of discharge in UPS duty cycles.[30] The fundamental discharge reaction involves the conversion of lead and lead dioxide to lead sulfate: [31] Nickel-cadmium (NiCd) batteries excel in high-discharge scenarios, such as emergency lighting, where rapid power delivery is critical during outages, thanks to their robust construction and tolerance for frequent shallow cycles.[32] However, they are prone to the memory effect, a capacity reduction phenomenon arising from repeated partial discharges that form crystalline deposits on the electrodes, necessitating full discharges to mitigate. With an energy density of 40-60 Wh/kg, NiCd cells provide reliable operation across a wide temperature range of -20°C to 50°C, making them suitable for harsh environments.[34] Their use is declining due to cadmium toxicity and regulatory restrictions under directives like RoHS. The discharge process at the electrodes is represented by: [35] Lithium-ion (Li-ion) batteries are gaining traction in contemporary backup systems for their superior energy density of 150-250 Wh/kg, which enables extended runtime and reduced weight relative to legacy chemistries, facilitating deployment in space-constrained setups.[36] Despite these advantages, Li-ion cells carry inherent safety risks, including thermal runaway—a self-accelerating exothermic reaction triggered by overcharge, short circuits, or physical damage—that can propagate to fire or explosion without proper safeguards like battery management systems.[37] To address stability concerns, variants such as lithium iron phosphate (LiFePO4) employ a more robust cathode material, minimizing thermal runaway propensity while maintaining cycle lives exceeding 2,000 under moderate conditions.[37] Other chemistries include nickel-metal hydride (NiMH), which serves as a less toxic substitute for NiCd in backup roles, offering 60-120 Wh/kg energy density and improved environmental profile without cadmium, though with moderate cycle life around 500 cycles.[38] Silver-zinc batteries find niche use in high-reliability aerospace applications, delivering exceptional specific energy up to 200 Wh/kg and high power output for mission-critical backups, albeit at premium costs due to silver content.[39]| Chemistry | Energy Density (Wh/kg) | Cost ($/kWh, as of 2025) | Cycle Life | Environmental Impact |
|---|---|---|---|---|
| Lead-acid | 30-50 | 150-300 | 200-500 | Lead requires recycling; acid leakage risks, but high recyclability (95%).[40][41] |
| NiCd | 40-60 | 300-500 | 1,000-1,500 | Toxic cadmium pollution; restricted under RoHS directives.[42] |
| Li-ion | 150-250 | 150-300 | 2,000+ | Cobalt/lithium mining impacts water and ecosystems; improving with recycling (many variants like LiFePO4 avoid cobalt).[43][44] |
| NiMH | 60-120 | 200-400 | 500-1,000 | Lower toxicity than NiCd; rare earths in alloys pose moderate concerns.[38] |
| Silver-zinc | 100-200 | 1,000+ | 100-500 | Silver scarcity and mining emissions; limited scalability.[45] |
System Integration and Operation
Backup battery systems are integrated into electrical infrastructures to provide uninterruptible power during outages, typically as part of uninterruptible power supply (UPS) setups or standalone energy storage solutions. The core components include the battery pack, which consists of cells arranged in series and parallel configurations to achieve desired voltage and capacity; the charger circuit, which converts incoming AC power to DC for recharging; the inverter, which converts DC battery output to AC for connected loads; and the transfer switch, which enables seamless failover from grid to battery power in typically less than 10 milliseconds to minimize disruption.[46][47][48] In normal operation, these systems employ float charging, where a constant low-current voltage is applied to maintain the battery at full charge without overcharging, often lasting up to 100 hours post-discharge before transitioning to a trickle mode. Following a discharge event, cyclic charging restores capacity through controlled voltage phases, interspersed with rest periods (e.g., about 28 days in some VRLA management systems) to reduce corrosion and extend lifespan, with monitoring conducted via voltage sensors integrated into the battery management system (BMS) to track state of charge and health.[49][50][51] Performance is evaluated through runtime calculations, which estimate operational duration under load using the formula: Efficiency typically ranges from 80% to 95%, depending on battery chemistry and system design, accounting for losses in conversion and discharge processes.[52][53] Safety is ensured through overcharge protection, which monitors cell voltage and disconnects charging when chemistry-specific thresholds are reached (e.g., approximately 4.25 V per cell for lithium-ion using MOSFET switches); low-voltage disconnect, activating at cutoff voltages (e.g., around 2.4 V for lithium-ion) to prevent deep discharge; and thermal management via positive temperature coefficient (PTC) thermistors that limit current during overheating to avert thermal runaway.[54][55][56] Testing protocols follow IEEE 1188 standards, recommending periodic capacity tests—such as discharge at specified loads every 25% of expected service life or annually—to verify performance and determine replacement needs when capacity falls below 80% of rated value. In hybrid configurations, backup batteries integrate with generators by providing instantaneous bridging power while the generator starts, reducing runtime demands on the battery and emissions from frequent generator cycling.[57][58]Applications
Computing and Consumer Devices
In computing and consumer devices, backup batteries play a crucial role in maintaining data integrity and enabling uninterrupted operation during power disruptions. Desktop computers and servers often incorporate CMOS batteries, typically CR2032 lithium coin cells, to power the real-time clock and retain BIOS/UEFI settings when the system is unplugged or powered off. These batteries draw minimal current, often less than 1 microamp, allowing a lifespan of 2 to 10 years depending on usage and environmental conditions.[59][60] For broader protection, uninterruptible power supplies (UPS) are integrated with desktops and servers to provide temporary AC power, facilitating graceful shutdowns that prevent data corruption; software like APC PowerChute monitors battery status and initiates orderly system closures when runtime falls below safe thresholds.[61] Laptops and mobile devices rely on built-in lithium-ion (Li-ion) battery packs as primary backup sources, offering runtime of 1 to 10 hours under typical loads such as web browsing or light productivity tasks, though actual duration varies with screen brightness, processor demands, and battery capacity (often 40-100 Wh). These packs support fast charging via standards like USB Power Delivery (USB-PD), which enables up to 100W of power transfer over USB-C cables, allowing efficient recharging of laptops and smartphones in under two hours for many models.[62][63] In the realm of consumer electronics from the 1980s and 1990s, video game cartridges for systems like Nintendo's Game Boy used battery-backed static RAM (SRAM) for save data retention, powered by coin-cell batteries such as CR1616 or CR2025. For instance, Pokémon games on these platforms featured lithium coin cells designed to maintain save states for approximately 10 to 15 years without external power, preventing loss of progress in extended adventures.[64] Modern smart home devices, including routers and IoT hubs, incorporate compact backup batteries or mini-UPS units to bridge short outages, typically providing 15 to 30 minutes of runtime to sustain internet connectivity and device control. The market for such consumer backup solutions has seen accelerated growth since 2020, driven by the rise in smart devices.[65] A notable case illustrating these vulnerabilities occurred during the 2011 Tohoku earthquake and tsunami in Japan, which triggered widespread and prolonged power outages affecting millions of homes, including office setups.[66][67]Telecommunications and Data Centers
In telecommunications central offices, backup batteries primarily consist of nickel-cadmium (NiCd) or flooded lead-acid types to power switchgear and ensure continuous operation during outages.[68] NiCd batteries are favored in harsh environments for their longevity, often exceeding 10 years at elevated temperatures, while flooded lead-acid variants, such as pasted or tubular plate designs, provide robust support for large-scale applications with lifespans up to 25 years.[68] Following the post-1980s shift to digital and IP-based telephony, these systems adapted to shorter autonomy periods but maintained requirements for 4-8 hours of runtime to sustain network switching and signaling.[69][68] Data centers, particularly Tier III and IV facilities, rely on valve-regulated lead-acid (VRLA) batteries integrated into uninterruptible power supply (UPS) racks to deliver seamless backup during power disruptions.[70] These batteries typically offer 5-15 minutes of runtime at full load, sufficient to bridge the gap until diesel generators activate and stabilize the system.[70] Global standards from the Uptime Institute, as outlined in their Tier Classification System, mandate 99.982% availability for Tier III sites (allowing up to 1.6 hours of annual downtime) and 99.995% for Tier IV, emphasizing redundant battery configurations to achieve fault-tolerant power continuity.[71] For network infrastructure, lithium-ion batteries, especially LiFePO₄ variants, power remote 5G base stations, providing compact, high-cycle-life backup (over 3,000 cycles) suitable for demanding outdoor deployments.[72] In off-grid areas, solar-hybrid systems combine these batteries with photovoltaic panels to extend runtime and reduce reliance on diesel, with over 60% of new telecom towers in emerging markets deploying lithium batteries, especially in solar-hybrid configurations, for reliable connectivity.[72] The 2021 Texas winter storm highlighted vulnerabilities in outdoor telecom enclosures, where freezing temperatures risked battery performance and contributed to broader infrastructure failures affecting critical communications as designated loads.[73] Scalability in these applications is achieved through modular battery strings operating at 48V DC, which can be configured in racks to handle megawatt-scale loads in large central offices and data centers by paralleling units for expanded capacity and redundancy.[74] This design allows for incremental growth, with thin-plate pure lead (TPPL) modules offering high energy density to support increasing power demands without extensive reconfiguration.[74]Transportation and Emergency Services
In aviation, backup batteries are essential for powering critical flight instruments and systems during engine failure or power loss, providing a minimum of 30 minutes of emergency operation as mandated by Federal Aviation Administration (FAA) regulations.[75] These systems typically employ nickel-cadmium (NiCd) or lithium-ion (Li-ion) batteries, selected for their reliability under vibration and extreme conditions, with NiCd offering robustness in older designs and Li-ion providing higher energy density in modern applications.[76] FAA oversight of aircraft batteries dates to the 1950s, evolving through standards like 14 CFR Part 25, which require storage batteries to supply essential loads for at least 30 minutes post-failure, enabling safe descent and landing.[77] Performance certification under Technical Standard Order (TSO) C-179b ensures rechargeable lithium batteries meet rigorous environmental, electrical, and safety tests for emergency and standby use, including vibration resistance and thermal runaway prevention.[78] Notable incidents, such as the 2013 lithium-ion battery fires on Boeing 787 Dreamliners—one on a Japan Airlines aircraft at Boston Logan Airport and another on an All Nippon Airways flight—highlighted risks like internal short circuits, leading to a global fleet grounding and subsequent redesigns.[79] The redesigned system incorporated an enclosed steel battery case with enhanced venting and monitoring to mitigate thermal propagation, allowing FAA recertification and resumption of flights by April 2013.[80] In automotive and rail applications, auxiliary batteries serve as backups for low-voltage systems, particularly during alternator or main power converter failures. Electric vehicles (EVs) rely on 12V lead-acid or lithium auxiliary batteries to maintain advanced driver-assistance systems (ADAS), such as cameras and sensors, for short durations—typically 5 to 30 minutes—to support safe vehicle operation or signaling until roadside assistance arrives.[81] In rail systems, backup batteries power emergency braking, communication, and door operations during power outages, ensuring passenger evacuation; for instance, Saft's compact lithium packs deliver high-power bursts for tram-trains under demanding conditions.[82] For emergency services, backup batteries in fire trucks and ambulances often use sealed lead-acid packs integrated with inverters to supply AC power for tools, lighting, and medical equipment during engine-off scenarios or grid failures.[83] These systems provide 5 to 30 minutes of runtime for critical tasks like scene illumination or powering defibrillators, with portable lithium units increasingly deployed in disaster response for flexible, emission-free operation in remote areas.[84] Vibration-resistant chemistries, such as those detailed in battery overview sections, are prioritized to withstand mobile environments.[85]Healthcare and Security Systems
In healthcare facilities, uninterruptible power supply (UPS) systems equipped with backup batteries are essential for maintaining the operation of critical medical equipment during power outages, ensuring patient safety and continuity of care. These systems typically employ lead-acid batteries to provide short-term power bridging to generators, with durations ranging from 15 minutes to several hours depending on battery capacity and load. For instance, ventilators in intensive care units rely on internal or UPS-integrated batteries that deliver an average runtime of 80.4 minutes under standard ventilation settings, with a range of 20.5 to 170.5 minutes across models like the Evita XL, Puritan Bennett 840, Avea, and Servo 300.[86][87] Similarly, MRI machines and other imaging equipment require immediate backup to avoid disruptions that could necessitate 1-2 hours of restart time, preventing potential harm to patients undergoing procedures.[88] Backup power also supports compliance with regulatory standards for data integrity, particularly under the Health Insurance Portability and Accountability Act (HIPAA), which mandates contingency plans including data backups, disaster recovery, and emergency operations to protect electronic protected health information (ePHI). In hospitals, UPS systems with lead-acid batteries ensure electronic health record servers remain operational during outages, facilitating uninterrupted access and preventing data loss that could compromise patient care. Life-support systems, such as infusion pumps and dialysis machines, benefit from these redundant battery setups, which allow for safe transitions to alternative power sources.[89][90] In care facilities, integrating battery storage with solar systems provides critical backup power during outages caused by storms, earthquakes, or grid issues, ensuring continuity for essential loads such as heating, lighting, and medical equipment. For example, in Haiti, solar photovoltaic systems combined with battery storage have enabled hospitals like Justinien University Hospital to meet 60-75% of their energy needs independently, reducing reliance on diesel generators and maintaining operations for critical equipment during frequent grid failures and natural disasters. These systems can supply power for 24-48 hours on stored energy, supporting devices like ventilators, oxygen concentrators, and refrigeration units.[91][92] The 2003 Northeast blackout highlighted vulnerabilities in hospital power systems, causing a 58% surge in emergency medical services calls in New York City, including a 189% increase in respiratory incidents due to failures in battery-dependent devices like home ventilators and nebulizers. This event strained hospital emergency departments, such as at Montefiore Medical Center, where 65 respiratory cases led to 37 admissions, underscoring the need for robust backups. In response, authorities recommended mandating fully operational backup power systems not only for acute care facilities but also for community-based patients reliant on electric life-saving devices, influencing enhanced regulatory requirements for hospital preparedness.[93] In security systems, backup batteries ensure the reliability of intrusion detection and surveillance during outages. Burglar alarms commonly use sealed lead-acid or lithium batteries to power sirens and notification systems for at least 24 hours, aligning with EN 50131 standards for higher-grade installations (Grade 3 and 4), which require 12-24 hours of standby time to maintain alerting capabilities. Access control panels in remote sites often incorporate nickel-cadmium (NiCd) batteries for their durability in harsh environments, providing reliable power to locks and panels without frequent maintenance.[94][95] Integration of backup batteries with closed-circuit television (CCTV) systems enables continuous recording and monitoring, with UPS units preventing footage gaps during power failures by supplying power for hours based on battery size. To meet reliability standards like those from The Joint Commission, hospitals and security installations employ redundant battery packs and automated testing protocols, including monthly functional checks and annual load tests, to verify performance and prevent failures in life-safety applications.[96][97]Power Generation and Infrastructure
In power stations, station batteries, typically lead-acid types, provide essential backup power for control rooms, protective relaying, and turbine startups during outages. These batteries ensure uninterrupted operation of critical systems, such as excitation and lubrication for generators, preventing cascading failures in the grid. According to North American Electric Reliability Corporation (NERC) standards under PRC-005-6, station batteries must undergo regular capacity testing to verify they can sustain loads for 8 to 24 hours, depending on the plant's duty cycle and risk assessment, with vented lead-acid (VLA) and valve-regulated lead-acid (VRLA) variants being predominant due to their reliability in stationary applications.[98][99] Substation infrastructure relies on backup batteries to power supervisory control and data acquisition (SCADA) systems, enabling remote monitoring and control even during grid disruptions. These DC auxiliary supplies, often at 110V or 220V levels, support circuit breakers, relays, and communication equipment, ensuring rapid fault isolation and restoration. In modern setups, lithium-ion (Li-ion) batteries are increasingly integrated into microgrids for renewable energy sources like solar and wind, storing excess generation to balance intermittent output and enhance grid stability. This integration allows microgrids to operate islanded from the main grid, providing seamless backup while facilitating higher renewable penetration rates.[100][101] Backup batteries play a vital role in black start capabilities, particularly in nuclear and hydroelectric plants, where they initiate self-restart sequences without external power. In hydroelectric facilities, batteries power gate controls and excitation systems to begin water flow and generation, often supplemented by small diesel generators for initial charging. Nuclear plants similarly use station batteries to energize safety systems and pumps during black starts, as outlined in U.S. Department of Energy assessments highlighting hydropower's 40% contribution to national black start resources. The 2022 Russian attacks on Ukraine's grid, which damaged over 50% of generation capacity, underscored battery resilience by enabling localized backups to maintain critical operations amid widespread blackouts, as noted in International Energy Agency analyses.[102][103] Utility-scale deployments feature large battery arrays in the megawatt (MW) range, often DC-coupled to inverters for efficient integration with renewables or direct grid ties. These systems, with capacities from tens to hundreds of MWh, support not only backup but also advanced functions like frequency regulation—responding in milliseconds to deviations—and peak shaving, which reduces demand charges by discharging during high-load periods. As of 2025, utility-grade battery storage costs a range of $295–$350/kWh (midpoint $321/kWh) for full system installation, including balance-of-system components, according to National Renewable Energy Laboratory benchmarks.[44][104]Challenges and Future Trends
Reliability and Maintenance Issues
Backup batteries are susceptible to several failure modes that can compromise their performance and safety. In lead-acid batteries, sulfation occurs when the battery is undercharged, leading to the formation of lead sulfate crystals on the plates, which can significantly reduce capacity over time.[105] Lithium-ion batteries, commonly used in modern backup systems, face the risk of thermal runaway, a self-sustaining reaction that generates excessive heat and can lead to fire or explosion; while overall cell failure rates are low at approximately 1 in 200,000, improper management in backup applications can elevate propagation risks in multi-cell packs.[106] These issues highlight the importance of chemistry-specific vulnerabilities, as detailed in discussions of battery chemistries. Routine maintenance is essential to mitigate these failures and ensure reliability. Monthly voltage checks help detect early signs of degradation by verifying that individual cells maintain proper float voltage levels, typically between 2.25-2.30V for lead-acid systems. Annual load tests simulate real-world discharge conditions to assess capacity and identify weak cells. Replacement cycles vary by type: valve-regulated lead-acid (VRLA) batteries generally last 3-5 years in float service due to gradual electrolyte dry-out, while nickel-cadmium (NiCd) batteries can endure 10+ years owing to their robust tolerance for overcharge and deep discharge.[107][108][109] Environmental factors significantly influence backup battery reliability. Low temperatures reduce ion mobility and increase internal resistance, causing capacity to drop by about 20% at 0°C compared to 25°C optimal conditions. For flooded lead-acid batteries, charging produces hydrogen gas through water electrolysis, necessitating adequate ventilation to prevent accumulation above 1-2% concentration, which could pose explosion risks if ignited.[110] Standards like the ISO 12405 series provide protocols for performance and reliability testing of lithium-ion battery packs, including capacity verification and abuse tolerance assessments to ensure suitability for backup roles.[111] Neglecting maintenance can lead to costly downtime, with data center outages averaging over $100,000 per hour due to power failures. To address these challenges, predictive analytics using IoT sensors monitor parameters such as voltage, temperature, and impedance in real-time, enabling early detection of degradation patterns and proactive interventions to extend service life.[112][113]Emerging Technologies
Recent advancements in backup battery technologies are focusing on next-generation chemistries that enhance performance and reliability. Solid-state lithium batteries represent a major innovation, replacing flammable liquid electrolytes with solid ones to improve safety by reducing risks of thermal runaway and leakage. These batteries achieve energy densities exceeding 300 Wh/kg, enabling longer backup durations in compact forms suitable for critical infrastructure.[114][115] As a cost-effective alternative, sodium-ion batteries offer similar functionality to lithium-ion systems but at approximately $50/kWh, leveraging abundant sodium resources to lower deployment costs for large-scale backup applications.[116] As of 2025, sodium-ion batteries have entered commercial production, with CATL announcing packs at approximately $19/kWh, enhancing affordability for large-scale backup. Solid-state advancements, such as QuantumScape's prototypes achieving over 400 Wh/kg, promise further safety and density improvements.[117][118] Smart systems are integrating artificial intelligence (AI) to optimize backup operations, with AI-driven battery management systems enabling predictive discharge by forecasting load demands and preventing over-discharge through real-time analytics. This approach extends battery lifespan and ensures seamless power transitions during outages.[119] Wireless charging integration further simplifies maintenance in backup setups, allowing automated recharging without physical connections, as seen in home and data center systems equipped with inductive pads for efficient energy transfer.[120] Sustainability efforts are advancing through regulatory mandates and material innovations. The EU Battery Regulation (2023/1542) establishes recycling targets, requiring phased recovery rates, such as 90% for cobalt, nickel, and copper by 2028 and 80% for lithium by 2031, with 95% for lead in lead-acid batteries.[121] Bio-based electrolytes, derived from renewable sources such as carbonated soybean oil, provide eco-friendly alternatives to petroleum-derived options, offering comparable ionic conductivity while reducing reliance on non-renewable feedstocks.[122] Emerging trends include hybrid supercapacitor-battery systems that combine high energy density from batteries with the rapid discharge of supercapacitors, achieving response times under 20 milliseconds for instantaneous backup power in uninterruptible power supplies. In space applications, nuclear-assisted backups using radioisotope power systems provide long-term, reliable energy without sunlight dependency, powering missions for decades.[123][124] Market projections indicate robust growth for backup battery technologies, with the International Energy Agency forecasting a 35-fold expansion in grid-scale battery storage capacity to nearly 970 GW by 2030, driven by integration with electric vehicles and renewable energy grids to support stable power delivery.[125]References
- https://www.[mdpi](/page/MDPI).com/2313-0105/6/1/4