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Quality management system
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A quality management system (QMS) is a collection of business processes focused on consistently meeting customer requirements and enhancing their satisfaction. It is aligned with an organization's purpose and strategic direction (ISO 9001:2015).[1] It is expressed as the organizational goals and aspirations, policies, processes, documented information, and resources needed to implement and maintain it. Early quality management systems emphasized predictable outcomes of an industrial product production line, using simple statistics and random sampling. By the 20th century, labor inputs were typically the most costly inputs in most industrialized societies, so focus shifted to team cooperation and dynamics, especially the early signaling of problems via a continual improvement cycle. In the 21st century, QMS has tended to converge with sustainability and transparency initiatives, as both investor and customer satisfaction and perceived quality are increasingly tied to these factors. Of QMS regimes, the ISO 9000 family of standards is probably the most widely implemented worldwide – the ISO 19011 audit regime applies to both and deals with quality and sustainability and their integration.
Other QMS, e.g. Natural Step, focus on sustainability issues and assume that other quality problems will be reduced as result of the systematic thinking, transparency, documentation and diagnostic discipline.
The term "Quality Management System" and the initialism "QMS" were invented in 1991 by Ken Croucher, a British management consultant working on designing and implementing a generic model of a QMS within the IT industry.
Elements
[edit]- Quality objectives
- Quality manual
- Organizational structure and responsibilities
- Data management
- Processes – including purchasing
- Product quality leading to customer satisfaction
- Continuous improvement including corrective and preventive action
- Quality instrument
- Document control
- Employee training and engagement
- Supplier quality management
Concept of quality – historical background
[edit]The concept of a quality as we think of it now first emerged from the Industrial Revolution. Previously goods had been made from start to finish by the same person or team of people, with handcrafting and tweaking the product to meet 'quality criteria'. Mass production brought huge teams of people together to work on specific stages of production where one person would not necessarily complete a product from start to finish. In the late 19th century pioneers such as Frederick Winslow Taylor and Henry Ford recognized the limitations of the methods being used in mass production at the time and the subsequent varying quality of output. Birland established Quality Departments to oversee the quality of production and rectifying of errors, and Ford emphasized standardization of design and component standards to ensure a standard product was produced. Management of quality was the responsibility of the Quality department and was implemented by Inspection of product output to 'catch' defects.
Application of statistical control came later as a result of World War production methods, which were advanced by the work done of W. Edwards Deming, a statistician, after whom the Deming Prize for quality is named. Joseph M. Juran focused more on managing for quality. The first edition of Juran's Quality Control Handbook was published in 1951. He also developed the "Juran's trilogy", an approach to cross-functional management that is composed of three managerial processes: quality planning, quality control, and quality improvement. These functions all play a vital role when evaluating quality.
Quality, as a profession and the managerial process associated with the quality function, was introduced during the second half of the 20th century and has evolved since then. Over this period, few other disciplines have seen as many changes as the quality profession.
The quality profession grew from simple control to engineering, to systems engineering. Quality control activities were predominant in the 1940s, 1950s, and 1960s. The 1970s were an era of quality engineering and the 1990s saw quality systems as an emerging field. Like medicine, accounting, and engineering, quality has achieved status as a recognized profession.[2]
As Lee and Dale (1998) state, there are many organizations that are striving to assess the methods and ways in which their overall productivity, the quality of their products and services and the required operations to achieve them are done.[3]
Medical devices
[edit]The two primary, state of the art, guidelines for medical device manufacturer QMS and related services today are the ISO 13485 standards and the US FDA 21 CFR 820 regulations. The two have a great deal of similarity, and many manufacturers adopt QMS that is compliant with both guidelines.
ISO 13485 are harmonized with the European Union Regulation 2017/745 as well as the IVD and AIMD directives. The ISO standard is also incorporated in regulations for other jurisdictions such as Japan (JPAL) and Canada (CMDCAS).
Quality System requirements for medical devices have been internationally recognized as a way to assure product safety and efficacy and customer satisfaction since at least 1983 and were instituted as requirements in a final rule published on October 7, 1996.[4] The U.S. Food and Drug Administration (FDA) had documented design defects in medical devices that contributed to recalls from 1983 to 1989 that would have been prevented if Quality Systems had been in place. The rule is promulgated at 21 CFR 820.[5]
According to current Good Manufacturing Practice (GMP), medical device manufacturers have the responsibility to use good judgment when developing their quality system and apply those sections of the FDA Quality System (QS) Regulation that are applicable to their specific products and operations, in Part 820 of the QS regulation.[5] As with GMP, operating within this flexibility, it is the responsibility of each manufacturer to establish requirements for each type or family of devices that will result in devices that are safe and effective, and to establish methods and procedures to design, produce, and distribute devices that meet the quality system requirements.
The FDA has identified in the QS regulation the 7 essential subsystems of a quality system. These subsystems include:

- Management controls;
- Design controls;
- Production and process controls
- Corrective and preventative actions
- Material controls
- Records, documents, and change controls
- Facilities and equipment controls
all overseen by management and quality audits.
Because the QS regulation covers a broad spectrum of devices and production processes, it allows some leeway in the details of quality system elements. It is left to manufacturers to determine the necessity for, or extent of, some quality elements and to develop and implement procedures tailored to their particular processes and devices. For example, if it is impossible to mix up labels at a manufacturer because there is only one label to each product, then there is no necessity for the manufacturer to comply with all of the GMP requirements under device labeling.
Drug manufacturers are regulated under a different section of the Code of Federal Regulations:
Organizations and awards
[edit]The International Organization for Standardization's ISO 9001:2015 series describes standards for a QMS addressing the principles and processes surrounding the design, development, and delivery of a general product or service. Organizations can participate in a continuing certification process to ISO 9001:2015 to demonstrate their compliance with the standard, which includes a requirement for continual (i.e. planned) improvement of the QMS, as well as more foundational QMS components such as failure mode and effects analysis (FMEA).[6]
ISO 9000:2005 provides information on the fundamentals and vocabulary used in quality management systems. ISO 9004:2009 provides guidance on a quality management approach for the sustained success of an organization. Neither of these standards can be used for certification purposes as they provide guidance, not requirements.
The Baldrige Performance Excellence Program educates organizations in improving their performance and administers the Malcolm Baldrige National Quality Award. The Baldrige Award recognizes U.S. organizations for performance excellence based on the Baldrige Criteria for Performance Excellence. The Criteria address critical aspects of management that contribute to performance excellence: leadership; strategy; customers; measurement, analysis, and knowledge management; workforce; operations; and results.
The European Foundation for Quality Management's EFQM Excellence Model supports an award scheme similar to the Baldrige Award for European companies.
In Canada, the National Quality Institute presents the 'Canada Awards for Excellence' on an annual basis to organizations that have displayed outstanding performance in the areas of Quality and workplace wellness, and have met the institute's criteria with documented overall achievements and results.
The European Quality in Social Service (EQUASS) is a sector-specific quality system designed for the social services sector and addresses quality principles that are specific to service delivery to vulnerable groups, such as empowerment, rights, and person-centredness.
The Alliance for Performance Excellence is a network of state and local organizations that use the Baldrige Criteria for Performance Excellence at the grassroots level to improve the performance of local organizations and economies. browsers can find Alliance members in their state and get the latest news and events from the Baldrige community.
Process
[edit]A QMS process is an element of an organizational QMS. The ISO 9001 standard requires organizations seeking compliance or certification to define the processes which form the QMS and the sequence and interaction of these processes. Butterworth-Heinemann and other publishers have offered several books which provide step-by-step guides to those seeking the quality certifications of their products.[7][8][9][10][11][12]
Examples of such processes include:
comply with specific requirements e.g. statistical process control and measurement systems analysis,
- calibrations,
- corrective and preventive action,
- internal audit,
- order processes,
- product/ service/ process measurements to
- identification, labeling and control of non-conforming products to prevent its inadvertent use, delivery or processing,
- production plans,
- purchasing and related processes such as supplier selection and monitoring
ISO 9001 requires that the performance of these processes be measured, analyzed and continually improved, and the results of this form an input into the management review process.
Software
[edit]Quality management software offers the techniques, processes, structure, and resources needed to simplify manufacturing and ERP activities while handling quality concerns efficiently and cost-effectively.
Helps manufacturers to monitor, control, and document quality processes electronically to guarantee that goods are made within tolerance, meet all necessary requirements, and are defect-free. Quality management software is often used in the manufacturing industry to identify potential issues before they occur.[5]
Some benefits of quality management software include:
- real-time data monitoring
- issue prevention
- risk management
- increased efficiency and productivity
- process consistency
- increased employee participation
Quality management software can be integrated with manufacturing execution systems (MES). A MES is a complete, dynamic software system for monitoring, tracking, documenting, and controlling the manufacturing process from raw materials to final products.[13] When combined with QMS, these systems:
- ensure compliance
- enable quality programs
- eliminate waste
- less product recalls
- lower per-product cost
- higher product quality
- product tracking
- real-time information for increase in quality control
- realistic production schedules
- up-to-date inventory
Quality management software focuses on 4 main elements:[2]
- Document management: Quality management software enables companies to manage all product and quality records and documents, including product specifications, work instructions, standard operating procedures (SOPs), quality policies, and training records, among other things, to fulfill highly regulated requirements. Quality management software centralizes the storage of these documents.
- Regulatory compliance: To decrease compliance risks, quality management software is used within companies to make sure they comply with ISO, OSHA, FDA, and other industry norms and requirements. The software makes closed-loop corrective and preventive action procedures (CAPA) possible, which result in faster issue resolution and issue prevention.
- Feedback loops: Quality management software permits staff to submit feedback or recommendations through centralized software. In turn, this way, managers gather insights from the shop floor creating a feedback loop.
- Training and skill management: To maintain product quality, quality management software can provide a fixed system through which employees and staff can be trained. This fixed system provides more clarity in the different tracking processes of the company and simplifies the tracking of different skill levels of employees.
Most quality management software are cloud-based and offer software as a service.
See also
[edit]- Capability Maturity Model Integration
- Cleaner production
- Good manufacturing practice
- ISO 14001
- List of management topics
- List of national quality awards
- Manufacturing process management
- Positive recall
- Process architecture
- Quality assurance
- Quality control
- Software quality
- Standard operating procedure
- Technical documentation
- Total quality management
- Verification and validation
References
[edit]- ^ "ISO 9001:2015". ISO. 2021-09-01. Retrieved 2023-07-08.
- ^ a b "American Society for Quality (ASQ) Certified Quality Engineer (CQE)". Archived from the original on 2013-08-31. Retrieved 2012-10-19.
- ^ Lee, R.G.; Dale, B.G. (1998). "Business process management: a review and evaluation". Business Process Management Journal. 4 (3): 214–225. doi:10.1108/14637159810224322.
- ^ "Homepage | ISPE | International Society for Pharmaceutical Engineering". ispe.org. Retrieved 2020-07-31.
- ^ a b c "2005 CFR Title 21, Volume 8". 2005-11-24. Archived from the original on 2005-11-24.
- ^ Poksinska, Bozena; Dahlgaard, Jens Jörn; Antoni, Marc (2002). "The state of ISO 9000 certification: A study of Swedish organizations". The TQM Magazine. 14 (5): 297. doi:10.1108/09544780210439734.
- ^ Anton, Doug; Carole Anton (2006). ISO 9001 Survival Guide, Third Edition. AEM Consulting Group, Inc. p. 100. ISBN 978-0-9672170-8-6.
- ^ Tricker, Ray; Bruce Sherring-Lucas (2005). ISO 9001:2008 In Brief, Second Edition. Butterworth-Heinemann. p. 192. ISBN 978-0-7506-6616-9.
- ^ Tricker, Ray (2005). ISO 9001:2000 Audit Procedures, Second Edition. Butterworth-Heinemann. p. 320. ISBN 978-0-7506-6615-2.
- ^ Tricker, Ray (2005). ISO 9001: 2000 For Small Businesses. Butterworth-Heinemann. p. 480. ISBN 978-0-7506-6617-6.
- ^ Hoyle, David (2005). ISO 9000 Quality Systems Handbook, Fifth Edition. Butterworth-Heinemann. p. 686. ISBN 978-0-7506-6785-2.
- ^ Dobb, Fred (2004). ISO 9001:2000 Quality Registration Step-by-Step, Third Edition. Butterworth-Heinemann. p. 292. ISBN 978-0-7506-4949-0.
- ^ "What Is an MES (Manufacturing Execution System)?". SAP.com. Retrieved 23 March 2022.
General references
[edit]- ICH1 Guidance E6: Good Clinical Practice: Consolidated guideline (and see Clinical Quality Management System)
- Pyzdek, T, "Quality Engineering Handbook", 2003, ISBN 0-8247-4614-7
- Juran, Joseph M. and De Feo, Joseph A., "Juran's Quality Handbook", 6th Edition, 1999, ISBN 978-0-07-162973-7
- Beernaerts, Indira (2022-02-16). "The key requirements of a good QMS system for manufacturing". Azumuta. Retrieved 2022-03-24.
- "Quality Management Systems". Siemens.com. Retrieved 23 March 2022.
- "What Is en MES (Manufacturing Execution System)?". SAP.com. 23 March 2022. Retrieved 23 March 2022.
Quality management system
View on GrokipediaOverview
Definition
A quality management system (QMS) is a coordinated set of activities through which an organization identifies its objectives and determines the processes and resources needed to achieve intended results, while managing the interactions among those processes and resources to deliver value to relevant interested parties.[4] This formalized system documents an organization's policies, procedures, and responsibilities to ensure consistent achievement of quality objectives and fulfillment of customer requirements.[1] The scope of a QMS encompasses planning, control, assurance, and continuous improvement of quality-related activities spanning products, services, and organizational processes, with applicability to any entity seeking sustained success, customer confidence, and supply chain reliability.[4] It addresses both intended outcomes, such as meeting specifications, and unintended consequences, like inefficiencies, by optimizing resource allocation across the organization.[1] Key characteristics of a QMS include its systematic and documented nature, which integrates quality considerations into all operational levels, and its emphasis on prevention of defects rather than mere detection through inspection.[1] This integrated approach fosters a proactive organizational culture focused on process optimization and stakeholder satisfaction. The terminology evolved from the narrower "quality control," which centered on post-production inspection in the early 20th century, to the broader "quality management" in the late 20th century, incorporating total quality approaches that embed quality throughout operations.[5] A foundational model for QMS operation is the Plan-Do-Check-Act (PDCA) cycle, which supports iterative improvement.[4]Benefits and Importance
A quality management system (QMS) delivers primary operational benefits by ensuring consistent product and service quality, which directly enhances customer satisfaction through reliable delivery and fewer complaints.[1] Organizations implementing a QMS also achieve reduced costs by minimizing waste and preventing errors, as structured processes identify inefficiencies early.[6] Furthermore, it improves overall efficiency by optimizing workflows and resource allocation, leading to streamlined operations and higher productivity.[7] Strategically, a QMS supports regulatory compliance by aligning processes with legal and industry standards, mitigating risks associated with non-conformance.[8] It provides a competitive advantage by demonstrating commitment to quality, which can differentiate businesses in global markets and foster long-term customer loyalty.[9] Additionally, it cultivates a culture of continuous improvement, encouraging employee involvement and innovation across all levels.[7] Quantifiable impacts from QMS adoption include significant reductions in operational costs; for instance, the cost of poor quality typically accounts for 10-15% of operations, and effective QMS implementation can substantially lower this through defect prevention.[6] For instance, in a 2019 manufacturing case study, implementation of a QMS based on ISO 9001:2015 reduced the defect percentage from 72% to 36%.[10] Such outcomes underscore the system's role in driving measurable business performance. On a broader scale, a QMS aligns with sustainability goals by promoting resource efficiency and waste reduction, meeting stakeholder expectations for environmentally responsible practices in a global market.[11] As of 2025, a revision to ISO 9001 is underway, with the Draft International Standard released in August 2025 and expected publication in late 2026, aiming to address emerging business needs such as digitalization and sustainability.[12] Certification to standards like ISO 9001 often serves as a key pathway to realizing these benefits, integrating quality with broader organizational objectives.[8]Historical Background
Early Concepts of Quality
The origins of quality concepts date back to ancient civilizations, where precision and durability were essential for monumental engineering feats. In ancient Egypt circa 2500 BCE, the construction of the pyramids at Giza exemplified early quality practices, as builders employed advanced surveying techniques, precise stone cutting, and rigorous alignment to ensure structural integrity and longevity against environmental stresses.[13] These efforts reflected a systematic approach to quality, with overseers verifying measurements and material fitness to minimize defects in the massive limestone and granite blocks. Roman engineering further advanced these ideas by prioritizing durability in infrastructure projects from the 1st century BCE onward. Engineers designed aqueducts, roads, and bridges with standardized materials like pozzolanic concrete, which self-healed cracks through chemical reactions, ensuring structures withstood centuries of use and seismic activity.[14] Strict oversight during construction, including material testing and modular prefabrication, maintained consistent quality across the empire's vast network, such as the 50,000 miles of roads built to uniform specifications for load-bearing and drainage.[15] In medieval and Renaissance Europe, craft guilds formalized quality enforcement through structured training and regulation, beginning in the 12th and 13th centuries. These organizations in cities like Florence and London controlled apprenticeships, typically lasting seven years, where novices learned standardized techniques under master craftsmen to uphold product reliability and protect against substandard work. Guilds imposed rules on materials, tools, and processes, conducting inspections and fining members for violations to preserve the reputation of trades like textiles and metalwork.[16] The Industrial Revolution marked a transition to systematic quality control in manufacturing. Frederick Winslow Taylor's scientific management principles, detailed in his 1911 publication The Principles of Scientific Management, emphasized time-motion studies and task optimization, which incorporated inspection-based methods to identify and eliminate defects in mass production lines.[17] This approach shifted quality from artisanal judgment to measurable efficiency, with dedicated inspectors verifying outputs in factories to reduce waste and variability.[3] A pivotal advancement came in 1924 when Walter Shewhart at Bell Laboratories introduced statistical process control (SPC), developing control charts to distinguish random variation from assignable causes of defects.[18] These graphical tools enabled proactive monitoring of production processes, laying the groundwork for data-driven quality improvements beyond reactive inspection.[19] Following World War II, quality thinking evolved from post-production inspection to prevention-oriented strategies, driven by the need for reliable military supplies. In the United States, this shift was codified in the 1959 military standard MIL-Q-9858, which mandated comprehensive quality programs emphasizing process planning, supplier controls, and defect prevention to ensure conformance in defense manufacturing.[5][20]Development of Modern QMS
The development of modern quality management systems (QMS) began in the mid-20th century with influential contributions from key quality experts who shifted focus from inspection-based approaches to systemic improvement. W. Edwards Deming introduced his 14 points for management in the 1950s, emphasizing principles such as creating constancy of purpose, adopting a new philosophy, and ceasing dependence on inspection to foster continuous improvement.[21] He also popularized the Plan-Do-Check-Act (PDCA) cycle as a foundational tool for iterative quality enhancement during his lectures to Japanese executives in 1950.[22] Concurrently, Joseph Juran outlined the quality trilogy in 1951, comprising quality planning to establish objectives, quality control to monitor performance, and quality improvement to address variations, providing a structured framework for managerial quality efforts.[5] In the 1960s, Kaoru Ishikawa advanced employee involvement through quality circles, small voluntary groups of workers tasked with identifying and solving quality issues, which promoted grassroots participation in process refinement.[23] Post-World War II Japan spearheaded a quality revolution by adopting these Western ideas, transforming its manufacturing sector through rigorous statistical process control and leading to the emergence of Total Quality Management (TQM) as a holistic philosophy integrating quality into all organizational activities.[3] This Japanese success, exemplified by companies like Toyota, prompted a U.S. response with the establishment of the Malcolm Baldrige National Quality Award in 1987, aimed at recognizing excellence in performance and stimulating quality improvement across American industries.[24] That same year, the International Organization for Standardization (ISO) launched the ISO 9000 series, providing the first globally harmonized standards for QMS to ensure consistent quality assurance and facilitate international trade.[25] In the 21st century, QMS evolved toward more integrated and proactive models, with the 2000 revision of ISO 9001 emphasizing a process-oriented approach that views organizations as interconnected systems of processes rather than isolated procedures.[26] The 2015 update further incorporated risk-based thinking, requiring organizations to systematically identify, assess, and address risks and opportunities throughout their QMS to enhance resilience and decision-making.[27] As of August 2025, the Draft International Standard (DIS) for the anticipated 2026 revision, published on August 27, 2025, highlights adaptations to contemporary challenges, including greater emphasis on digitalization for process automation, sustainability to align with environmental goals, and ethics to ensure integrity in operations, though the draft has sparked debates within the quality community over potential dilution of core principles and added complexity.[28][29][30]Principles and Components
Fundamental Principles
The fundamental principles of a quality management system (QMS) provide the philosophical foundation for establishing and maintaining effective quality practices across organizations. These principles guide decision-making, process design, and cultural integration to ensure sustained success and customer satisfaction. Central to modern QMS frameworks, particularly those aligned with international standards, are the seven quality management principles outlined by the International Organization for Standardization (ISO).[31] Originally introduced in the ISO 9000:2000 standard as eight principles, these were refined and consolidated into seven in the ISO 9000:2015 edition to better reflect evolving management practices while emphasizing holistic organizational performance.[32][31] The principles are:- Customer focus: Organizations depend on their customers and therefore should understand current and future customer needs, meet customer requirements, and strive to exceed customer expectations to enhance customer satisfaction. This principle ensures that value creation aligns with customer interactions, leading to benefits such as increased revenue, market share, and loyalty.[31]
- Leadership: Leaders at all levels establish unity of purpose and direction, creating conditions for people to achieve quality objectives. By establishing a clear vision and fostering engagement, leaders align strategies with resources, resulting in improved efficiency, communication, and organizational capability.[31]
- Engagement of people: Competent, empowered, and engaged people throughout the organization are essential to enhance its capability to create value. This involves recognizing contributions, providing development opportunities, and promoting collaboration, which boosts motivation, innovation, and trust within teams.[31]
- Process approach: Results are consistently achieved more efficiently and effectively when activities are understood and managed as interrelated processes that function as a coherent system. This views the organization as a network of interconnected processes, optimizing performance and reducing inefficiencies for predictable outcomes.[31]
- Improvement: Successful organizations have an ongoing focus on improvement, using tools like the Plan-Do-Check-Act (PDCA) cycle for continual enhancement. This principle drives adaptation to changes, innovation, and risk management, improving processes and customer satisfaction over time.[31]
- Evidence-based decision making: Decisions based on the analysis and evaluation of data and information are more likely to produce desired results. By relying on objective evidence, organizations minimize risks and uncertainties, enhancing operational effectiveness and the ability to review past decisions.[31]
- Relationship management: For sustained success, organizations manage their relationships with interested parties, such as suppliers, to optimize their impact on performance. This fosters mutual benefits, stable supply chains, and shared value creation through effective partnerships.[31]
