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Saab B engine
View on Wikipedia| B engine | |
|---|---|
| Overview | |
| Manufacturer | Saab Automobile |
| Production | 1972-1981 |
| Layout | |
| Configuration | Inline-4 |
| Displacement | 2.0 L; 121.1 cu in (1,985 cc) |
| Cylinder bore | 90 mm (3.54 in) |
| Piston stroke | 78 mm (3.07 in) |
| Cylinder block material | Cast iron |
| Cylinder head material | Aluminium |
| Valvetrain | SOHC |
| Compression ratio | 7.2:1, 7.5:1, 8.7:1, 9.0:1, 9.2:1, 9.5:1 |
| Combustion | |
| Turbocharger | Single Garrett AiResearch T3 (99 Turbo) |
| Fuel system | Zenith-Stromberg carburettors Mechanical fuel injection |
| Management | Bosch D-Jetronic |
| Fuel type | Petrol |
| Oil system | Wet sump |
| Cooling system | Water-cooled |
| Output | |
| Power output | 85–220 hp (63.4–164.1 kW) |
| Torque output | 157–174 lb⋅ft (213–236 N⋅m) |
| Emissions | |
| Emissions control systems | Catalytic converter |
| Chronology | |
| Predecessor | Triumph slant-four engine |
| Successor | Saab H engine |
The Saab B engine is an inline four-cylinder car petrol engine developed by Saab Automobile. A redesign of the Triumph slant-four engine, the B engine displaced 2.0 L and first appeared in 1972. The B engine was used in the Saab 99 and 900 models. Saab began to phase the engine out in 1981.
History
[edit]In the early 1960s Rolf Mellde, Per Gillbrand and Karl Rosenqvist began work on a new 1.2 L inline four for the upcoming Saab 99.[1] UK engineering and consultancy company Ricardo was involved in the project, and were also aware that Triumph in the UK were working on a similar engine. When Saab determined that developing their own engine would be too expensive and too risky, Ricardo put Saab in contact with Triumph.[2]
Triumph agreed to supply Saab with 50,000 engines for the new 99.[1] Displacement was 1.71 L at first, and was increased to 1.85 L later. Saab had exclusive use of the slant-four for the first several years of production.[3] Saab designed a new transaxle which utilized the case of the transaxle as its oil sump. The Triumph engine was turned 180° so that the clutch and flywheel were in the front.[4]: 47, 48 A consequence of this is that the "front"-mounted water pump would be facing the firewall/bulkhead and be inaccessible, prompting it to be relocated to the top of the cylinder block.
In 1972 Saab brought production of the engine in-house to their Scania division at a facility in Södertälje. An uncorroborated letter to the editor references a Saab press release of July 1970 that indicates that this was planned from the outset.[5] Saab then embarked on a redesign of the engine that resulted in the Saab B engine. Displacement increased to 2.0 L, but the bore diameter was 0.3 mm (0.012 in) smaller than the corresponding 2.0 L Triumph version.
Saab redesigned the engine again in 1981, creating the Saab H engine.
Technical features
[edit]While the B engine carried features like bore centers and bearings over from the original Triumph design, it was a substantial redesign. Like the Triumph slant-four it was developed from, the B engine's block is made of cast iron, and the cylinders are canted over at 45° from vertical. The 78 mm (3.07 in) stroke of the earlier engine was retained, but the bore was increased to 90 mm (3.54 in). Other changes from the Triumph slant-four included a new cylinder head with bigger valves, enlarged ports, a new combustion chamber shape, and a camshaft assembly redesigned for better lubrication.[6] Intake systems for the Saab 99 had included fuel injected versions from as early as the 1970 model year, and this continued with the B engine, along with both single- and dual-carburettor setups.[7]
The compression ratio in the earliest B engines was reduced to 8.7:1 from the 9.0:1 of the Triumph engine, but power reportedly increased.[6] The redesign kept the unusual waterpump arrangement, which consisted of a cast aperture in the block, and the pump shaft with bearing, seals and impeller pressed into the aperture, but improved the design of the seal. The pump is driven by a jackshaft and helical gear. Later B engines used a fine tooth gear which is easily damaged and is a weak link in an otherwise very reliable engine.[citation needed] The early B engine was one of two (the other being the Honda CVCC) that were able to meet the stringent emission requirements set by the state of California for 1975 without resorting to a catalytic converter.
16-valve
[edit]In the mid-1970s Swedish engineer Gunnar Axelsson developed a DOHC cylinder head with 16 valves for the B engine block.[8] Power output was estimated to be 220 hp (164.1 kW).[8] The engine was briefly used in Saab's rally cars.
Turbo
[edit]
In 1978 Saab introduced a turbocharged version of the B engine in the 99 Turbo model. A key member of the team that developed the Turbo engine was Per Gillbrand, who earned the nicknames Turbo-pelle (Turbo-Pete) in Swedish and Mr. Turbo in English for his work with forced induction.[9][10] Mellde was also on the development team, and he and Gillbrand were also joined by Bengt Gadfelt, who came to them from Scania where he worked on turbocharging Saab-Scania trucks, and Englishman Geoffrey Kershaw, who had apprenticed at Rolls-Royce and would go on to found Turbo-Technics Ltd.[1]
Saab's emphasis was on torque, rather than maximum power.[1] The turbocharged B engine was distinguished from earlier turbo engines by its use of a small, low-mass impeller able to spin up quickly, and the pioneering use of a wastegate to control boost pressure.[11][12] A feature unique to the early Turbo engine was Saab's use of the exhaust manifold pressure to modulate the wastegate, allowing boost to decrease slowly at high engine speeds. This resulted in a broad, usable torque curve.[13]: 469, 470 Power was up 23% over the naturally aspirated version, while torque rose 45%.[11]
Changes to the turbocharged B engine included reducing the compression ratio to 7.5:1 with special pistons, and adding sodium-filled exhaust valves, a revised camshaft, an oil cooler and a Garrett AiResearch T3 turbocharger with oil-cooled bearings and the above-mentioned external wastegate.
The turbocharged B engine was used in both the 99 and early 900 models.
Dual-fuel
[edit]An alternative-fuel version of the Saab 99 GL called the Petro was developed by the joint venture Saab-Valmet and built at the Valmet factory in Uusikaupunki. This model had dual fuel tanks - one for gasoline and one for either kerosene (sold as "petroli" in Finland) or turpentine, the latter being produced from paper-mill byproducts in Finland, the only market where the car was sold.[14] The engine was started on gasoline, then automatically switched to the other fuel, although the driver could select gasoline only with a manual override switch. Low-compression pistons from the Turbo were used in this version of the engine, as was the electronic ignition. The Petro first appeared in 1980. Running on 67 octane kerosene the engine produced 85 hp (63.4 kW) at 5600 rpm. 3,756 Saab 99 GL Petros were built.[15]
B engine variants
[edit]| Compression ratio | Induction | Power output | Torque | Years |
|---|---|---|---|---|
| 8.7:1, 9.2:1, 9.5:1 | Zenith-Stromberg 175 CD single carburettor | 95–100 hp (70.8–74.6 kW) @ 5200 rpm |
157–162 N⋅m (116–119 lb⋅ft) @ 3500 rpm |
1972–1981 |
| 9.2:1 | Zenith-Stromberg 150 CD-25 dual carburettors | 108 hp (80.5 kW) @ 5200 rpm |
164 N⋅m (121 lb⋅ft) @ 3300 rpm |
1976–1980 |
| 8.7:1, 9.2:1 | Bosch D-Jetronic Bosch CI mechanical FI |
110 hp (82.0 kW) @ 5500 rpm 118 hp (88.0 kW) @ 5000 rpm |
167 N⋅m (123 lb⋅ft) @ 3700 rpm |
1972–1974
1975-1981 |
| 7.2:1 | Turbocharged, Bosch CI mechanical FI | 145 hp (108.1 kW) @ 5000 rpm |
236 N⋅m (174 lb⋅ft) @ 3000 rpm |
1977–1980 |
Motorsports
[edit]Driver Stig Blomqvist won the 1976 Belgian Rally Boucles de Spa in a specially prepared 16-valve Saab 99.[8] He then won the Swedish Rally in 1977 in a B engine-powered 99 EMS, and again in 1979 in a Turbo 99. The 1979 victory marked the first time a turbocharged car had won the Swedish Rally. In 1980 Saab withdrew from rally competition.[16]
B-powered 99s were also successfully campaigned in various SCCA classes.[17]
References
[edit]- ^ a b c d Cole, Lance (16 May 2002). Saab 99 and 900: The Complete Story. The Crowood Press UK. ISBN 978-1861264299.
- ^ Taylor, Mike (June–July 1984). "Stag at bay Part two - the making of a classic". Sporting Cars.
- ^ Adams, Keith (6 June 2018). "The cars : Triumph Dolomite (Ajax) development story". www.aronline.co.uk.
- ^ Vale, Matthew (5 October 2015). Triumph Dolomite: An Enthusiast's Guide. The Crowood Press Ltd. ISBN 978-1847978936.
- ^ Norman, Janet (July 1976). "Saab error". Motor Sport Magazine. p. 87.
- ^ a b "How and Why Saabs Work - The Internal Combustion Engine". www.saabnet.com. 1976.
- ^ "ENGINE RANGE ALL SAAB-CARS M1950 – M2012" (PDF). www.saabveteranernatrollhattan.com. 20 August 2014. Archived from the original (PDF) on 30 June 2016. Retrieved 4 November 2018.
- ^ a b c W., J. (August 1976). "The Saab Guide to Swedish Rallying". Motor Sport Magazine. p. 59.
- ^ Mattar, George (April 2008). "Per S. Gillbrand - Mr. Turbo". Hemmings Sports & Exotic Car.
- ^ Hallin, Carl (2 December 2016). ""Turbo-Pelle" fick fart på motorerna" ["Turbo-Pelle" accelerated the engines]. Skaraborgs Läns Tidning (in Swedish).
- ^ a b LaChance, David (February 2010). "The Revolution Starts Here". www.hemmings.com.
- ^ "Why turbocharger fans owe Saab a thank-you". www.autonews.com. November 11, 2014.
- ^ Watson, Neil; Janota, M. S. (1982). Turbocharging the Internal Combustion Engine. New York: Wiley. ISBN 978-0471870722.
- ^ Järvinen, Tommi (26 March 2013). "Saab 99 Petro – dual fuel system". saabisti.fi.
- ^ Long, Brian (1 April 2013). The Zero Carbon Car: Green Technology and the Automotive Industry. The Crowood Press UK. ISBN 978-1847974211.
- ^ "The Saab Museum - Saab Rally Achievements". saabmuseum.com.
- ^ "Racing for a Big Win" (PDF). Saab Soundings. Vol. 19. Saab-Scania of America, Inc. 1978.
External links
[edit]Saab B engine
View on GrokipediaDevelopment and History
Origins and Design Influences
In the mid-1960s, Saab sought a modern four-stroke engine to replace its aging two-stroke units for the upcoming Saab 99 model, leading to a collaboration with Triumph Motor Company due to the high costs of independent development. Triumph, having designed the innovative slant-four engine in the early 1960s with cylinders tilted at 45 degrees for a lower hood line and better packaging, supplied approximately 50,000 units of its initial 1.7-liter version (1,709 cc) starting with the Saab 99's 1968 launch. This original Triumph design featured a 78 mm stroke, which Saab retained in its subsequent redesign, while increasing the bore to 90 mm to achieve an initial displacement of 2.0 liters (1,985 cc).[6][7] Following Saab's merger with Scania-Vabis in September 1969 to form Saab-Scania, the company leveraged the truck manufacturer's engineering expertise and facilities in Södertälje, Sweden, to substantially redesign the engine into the B series. Starting in 1972, Saab engineers overhauled the block and head castings in-house at the Södertälje factory, addressing Triumph's reliability issues such as head gasket failures and poor casting quality through improved materials, bigger valves, enhanced ports, constant-depth combustion chambers, and better water jacketing. These modifications shifted production fully under Saab-Scania control, eliminating dependence on British suppliers.[8][9][6] The primary design goals for the Saab B engine focused on enhancing durability and strength over the original Triumph version, making it suitable for everyday automotive use in the Saab 99 while supporting future performance variants. In its base naturally aspirated forms, the 2.0-liter B engine delivered power outputs ranging from 100 to 118 hp, depending on carbureted or fuel-injected configurations, providing reliable propulsion with improved longevity for the compact executive sedan.[6][10][11]Production Timeline and Evolution
Full in-house production of the Saab B engine began in 1972 at the Södertälje factory, following the 1969 merger of Saab AB and Scania-Vabis that formed Saab-Scania AB.[8][12] The engine, based on the Triumph slant-four design, was manufactured exclusively at this facility to power Saab's expanding lineup.[13] The production run continued until 1981, equipping the Saab 99 from 1972 onward and the early Saab 900 models introduced in 1978.[14] Key milestones included the introduction of electronic fuel injection in the 1972 Saab 99 EMS variant, enhancing efficiency and performance.[12] In 1978, the turbocharged version was introduced in the Saab 99 Turbo, marking a significant advancement in forced induction for passenger cars.[15] By 1980, a dual-fuel configuration capable of running on gasoline or kerosene was developed for the Saab 99 Petro, aimed at markets with variable fuel availability.[16] Production of the B engine phased out starting in 1981, when it was replaced by the related Saab H engine—a redesign retaining similar architecture but with refinements for the later Saab 900 models.[17] This transition aligned with Saab's ongoing evolution toward lighter and more efficient powertrains.[14]Core Design and Technical Features
Block and Head Construction
The Saab B engine employs a robust cast iron cylinder block constructed from alloy cast iron, slanted at a 45-degree angle toward the passenger side to optimize packaging within the vehicle's engine compartment and facilitate a lower hood line.[18] This design, inherited and refined from the original Triumph slant-four architecture, enhances overall vehicle aerodynamics and accessibility for maintenance. The block houses an inline-four configuration with five main bearings for crankshaft support, contributing to its reputation for smoothness and longevity under high loads.[18] Complementing the block is a single overhead camshaft (SOHC) aluminum cylinder head made from lightweight aluminum alloy, which reduces engine weight and improves heat dissipation compared to an all-cast-iron setup.[18] The head's slant aligns with the block for efficient valve placement and combustion chamber design, supporting the engine's overhead valve arrangement. This material choice balances thermal expansion differences between the block and head, minimizing warping risks during operation.[18] The engine's dimensions include a bore of 90 mm and a stroke of 78 mm, resulting in a total displacement of 1,985 cc.[19] Compression ratios are tuned to the application, with naturally aspirated versions featuring higher ratios up to 9.5:1 to maximize efficiency and power output, while turbocharged models use lower ratios starting at 7.2:1 to accommodate forced induction and prevent detonation.[20][21] As a water-cooled design, the Saab B engine circulates coolant through passages in the block and head to maintain optimal operating temperatures, with a thermostat-controlled system ensuring efficient warm-up and steady-state performance.[18] Turbocharged variants include enhanced provisions, such as a larger radiator and an integrated engine oil cooler, to handle the additional heat generated by the turbocharger and sustain reliability under boosted conditions.[21]Valve Train and Fuel Systems
The Saab B engine features a single overhead camshaft (SOHC) valvetrain configuration with eight valves, utilizing two valves per cylinder for intake and exhaust operations.[22] This design promotes efficient gas flow while maintaining simplicity and reliability in the inline-four layout. The camshaft is driven by a timing chain to provide greater durability under sustained loads.[23] Fuel delivery in base models relies on carburetion, typically employing single or dual Zenith-Stromberg carburetors tuned for smooth operation in varying climates, with a horizontal flow design to ensure consistent mixture distribution.[24] For higher-output versions introduced from 1972, the system transitions to Bosch D-Jetronic electronic fuel injection, a pulsed system that delivers fuel based on air volume measurement for improved precision and response.[22] The air intake system incorporates a side-mounted intake manifold connected to a throttle body, positioning the carburetor or injectors laterally to the engine block for compact packaging influenced by the slant-four architecture. This arrangement optimizes airflow velocity at lower engine speeds, enhancing low-end torque delivery by promoting better cylinder filling during part-throttle conditions.[22] To comply with tightening emissions regulations in the late 1970s, the B engine received adaptations including early exhaust gas recirculation (EGR) systems to reduce nitrogen oxide formation and catalytic converters for hydrocarbon and carbon monoxide oxidation, often paired with Lambda sensors for closed-loop control.[22] Overall torque characteristics emphasize mid-range usability, with peak values ranging from 119 to 174 lb⋅ft (161 to 236 N⋅m) across variants, supporting responsive acceleration in everyday driving without prioritizing high-revving performance.[25]Engine Variants
Naturally Aspirated Models
The naturally aspirated variants of the Saab B engine, utilizing a single overhead camshaft (SOHC) design, provided reliable power for entry-level models without forced induction. These engines, with displacements around 2.0 liters (B20 code), emphasized smooth torque delivery and durability for everyday driving in Saab's compact executive cars.[26] The base single-carburetor models featured compression ratios ranging from 8.7:1 to 9.5:1, delivering 95-100 hp at 5,250 rpm and 157-162 N⋅m of torque.[20][27] These configurations used a Zenith-Stromberg carburetor and were produced from 1972 to 1981, offering adequate performance for standard sedans and coupes while maintaining fuel efficiency suitable for the era.[28] A performance-oriented dual-carburetor version was introduced in 1976 for models like the 99 GLS, with a 9.2:1 compression ratio, producing 108 hp at 5,800 rpm and 164 N⋅m of torque.[28] This setup improved throttle response and mid-range pull compared to the single-carburetor units, targeting enthusiasts seeking enhanced acceleration without turbo complexity.[29] Fuel-injected models, employing Bosch K-Jetronic systems, appeared from 1972 onward in EMS variants, with compression ratios of 8.7:1 or 9.2:1, yielding 110-118 hp at 5,800 rpm and 167 N⋅m of torque.[30][31][22] These electronic injection systems provided better cold-start reliability and consistent power delivery across varying conditions.[32] These naturally aspirated B engines primarily powered entry-level Saab 99 sedans and coupes, as well as early Saab 900 models from 1978 to 1980, serving as cost-effective options in markets prioritizing economy over high performance.[28][26] In terms of reliability, the naturally aspirated B engines proved durable, often exceeding 250,000 miles with regular maintenance, though they were sensitive to timing gear wear, particularly the chain and tensioner, which could become noisy before 150,000 miles if oil changes were neglected.[26] Proper inspection and replacement of these components were essential to prevent valvetrain issues.[26]| Variant | Compression Ratio | Power | Torque | Production Years | Induction |
|---|---|---|---|---|---|
| Single-Carburetor | 8.7:1 to 9.5:1 | 95-100 hp @ 5,250 rpm | 157-162 N⋅m | 1972-1981 | Zenith-Stromberg carburetor[20][27] |
| Dual-Carburetor | 9.2:1 | 108 hp @ 5,800 rpm | 164 N⋅m | 1976 onward (select models) | Twin Zenith-Stromberg carburetors[28][29] |
| Fuel-Injected | 8.7:1 or 9.2:1 | 110-118 hp @ 5,800 rpm | 167 N⋅m | 1972 onward | Bosch K-Jetronic[30][31][22] |