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Toyota S engine
View on Wikipedia| Toyota S engine | |
|---|---|
3S-GE engine in a Toyota Altezza | |
| Overview | |
| Manufacturer | Toyota Motor Corporation |
| Production | 1980–2007 |
| Layout | |
| Configuration | Inline-four engine |
| Chronology | |
| Successor | Toyota AZ engine Toyota AR engine |
The Toyota S Series engines are a family of straight-four petrol (or CNG) engines with displacements between 1.8 and 2.2 litres, produced by Toyota Motor Corporation from January 1980 to August 2007. The S series has cast iron engine blocks and aluminium cylinder heads. This engine was designed around the new LASRE technology for lighter weight – such as sintered hollow camshafts.[1]
Table of S-block engines
[edit]| Code | Years | Bore | Stroke | Compr. | Displ. | Power | Torque | Notes |
|---|---|---|---|---|---|---|---|---|
| 1S[2] | 1982–1988 | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 90 PS (66 kW; 89 hp) at 5,200/5,400 rpm | 142 N⋅m (105 lbf⋅ft) at 3,400 rpm | Camry (SV10 export) |
| 1S-L[3] | Unknown | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 68 kW (92 PS; 91 hp) at 5,200 rpm | 142 N⋅m (105 lbf⋅ft) at 3,400 rpm | Corona (ST150) (New Zealand, Latin America) |
| 1S-U 1S-LU |
1982–1986 | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 100 PS (74 kW; 99 hp) at 5,400 rpm | 152 N⋅m (112 lbf⋅ft) at 3,400 rpm | |
| 1S-iLU[4] | 1983–1986 | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 105 PS (77 kW; 104 hp) at 5,400 rpm | 157–160 N⋅m (116–118 lbf⋅ft) at 2,800-3,000 rpm | |
| 1S-iL | 1986 | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 90 PS (66 kW; 89 hp) at 5,200 rpm | 142 N⋅m (105 lbf⋅ft) at 3,400 rpm | EU |
| 1S-E | 1984–1987 | 80.5 mm | 90.0 mm | Unknown | 1,832 cc | Unknown | Unknown | Cressida/MKII/Chaser (SX60) |
| 1S-ELU[4] | 1983–1986 | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 115 PS (85 kW; 113 hp) at 5,400 rpm | 164 N⋅m (121 lbf⋅ft) at 4,000 rpm | Corona FF (ST150) |
| 1S-EL | 1986 | 80.5 mm | 90.0 mm | 9:1 | 1,832 cc | 100 PS (74 kW; 99 hp) at 5,200 rpm | 154 N⋅m (114 lbf⋅ft) at 4,000 rpm | EU |
| 2S | 1984–??? | 84.0 mm | 90.0 mm | Unknown | 1,995 cc | Unknown | Unknown | |
| 2S-C | 1983–1986 | 84.0 mm | 90.0 mm | 8.7:1 | 1,995 cc | 73 kW (99 PS; 98 hp) at 5,200 rpm | 157 N⋅m (116 lbf⋅ft) at 3,200 rpm | Corona (ST141) (Australia) Celica (SA6x) (not US) |
| 2S-E | 1982–1987 | 84.0 mm | 90.0 mm | 8.7:1 | 1,995 cc | 92 hp (69 kW; 93 PS) at 4,200 rpm | 153 N⋅m (113 lbf⋅ft) at 2,400 rpm | |
| 2S-E | 1986 | 84.0 mm | 90.0 mm | 8.7:1 | 1,995 cc | 97 hp (72 kW; 98 PS) | Unknown | US (but not Canadian) Camrys; The extra power is related to new timing, which is now electronically controlled. |
| 2S-E | 1986 | 84.0 mm | 90.0 mm | 9:1 | 1,995 cc | 107 PS (79 kW; 106 hp) | Unknown | Carina II ST151 |
| 2S-ELU | 1986 | 84.0 mm | 90.0 mm | 8.7:1 | 1,995 cc | 120 PS (88 kW; 118 hp) at 5,400 rpm | 173 N⋅m (128 lbf⋅ft) at 4,000 rpm | Camry/Vista (SV10) |
| 2S-EL | 1984–1986 | 84.0 mm | 90.0 mm | 9:1 | 1,995 cc | 107 PS (79 kW; 106 hp) at 5,200 rpm | 166–173 N⋅m (122–128 lbf⋅ft) at 4,000 rpm | Camry (SV11), EU Toyota Corona (ST151), NZ |
| 2S-ELU | 1986 | 84.0 mm | 90.0 mm | 9:1 | 1,995 cc | 98 hp (73 kW; 99 PS) at 5,400 rpm | 160 N⋅m (120 lbf⋅ft) at 4,000 rpm | US |
| 2S-E | 1986 | 84.0 mm | 90.0 mm | 8.7:1 | 1,995 cc | 100 PS (74 kW; 99 hp) at 5,400 rpm | 161 N⋅m (119 lbf⋅ft) at 4,000 rpm | Camry SV11 |
| 3S-FC[5] | 1987–1991 | 86.0 mm | 86.0 mm | 9.8:1 | 1,998 cc | 115 PS (85 kW; 113 hp) at 5,600 rpm 82 kW (111 PS; 110 hp) at 5,600 rpm (Aus) |
166 N⋅m (122 lbf⋅ft) at 3,200 rpm | Catalyzed Camry (SV21) Holden Apollo (JK/JL) |
| 3S-FE | 1987–1990 | 86.0 mm | 86.0 mm | 9.8:1 | 1,998 cc | 90 kW (122 PS; 121 hp) at 5,600 rpm | 169 N⋅m (125 lbf⋅ft) at 4,400 rpm | Celica GT (US), Celica ZR (Japan, ST162) |
| 3S-FE | 1987–1994 | 86.0 mm | 86.0 mm | 9.8:1 | 1,998 cc | 115 PS (85 kW; 113 hp) at 5,600 rpm | 162 N⋅m (119 lbf⋅ft) at 4,400 rpm | Equipped with catalytic converter |
| 3S-FE | 1995–1998 | 86.0 mm | 86.0 mm | 9.8:1 | 1,998 cc | 130 PS (96 kW; 128 hp) at 6,000 rpm | 178 N⋅m (131 lbf⋅ft) at 4,400 rpm | Refined valve timing and ECU settings, introduced with Carina E (ST190) model |
| 3S-FE | 1998–2000 | 86.0 mm | 86.0 mm | 9.8:1 | 1,998 cc | 94 kW (128 PS; 126 hp) at 6,000 rpm | 178 N⋅m (131 lbf⋅ft) at 4,400 rpm | Slightly less power with better torque characteristics. Stricter pollution control. Introduced with the new Avensis (ST220) model |
| 3S-FSE | 2001–2003(?) | 86.0 mm | 86.0 mm | 9.8:1 | 1,998 cc | 107 kW (145 PS; 143 hp) at 6,000 rpm | 196 N⋅m (145 lbf⋅ft) at 4,400 rpm | D-4 (Direct injection); Corona Premio G D-4 Package (ST210),[6] Nadia D-4 (SXN10-AHSEH)[7] |
| 3S-GE | 1985–1989 | 86.0 mm | 86.0 mm | 9.2:1 | 1,998 cc | 103 kW (140 PS; 138 hp) at 6,200 rpm | 175 N⋅m (129 lbf⋅ft) at 4,800 rpm | Celica 2.0 GT-i 16, GT-R, GT-S (ST162) |
| 3S-GE | 1989–1993 | 86.0 mm | 86.0 mm | 10.0:1 | 1,998 cc | 115 kW (156 PS; 154 hp) at 6,600 rpm | 186 N⋅m (137 lbf⋅ft) at 4,800 rpm | Celica 2.0 GT-i 16, GT-R (ST182/ST183), MR2 (SW20) |
| 3S-GE | 1994–1998 | 86.0 mm | 86.0 mm | 10.3:1 | 1,998 cc | 132 kW (180 PS; 178 hp) at 7,000 rpm | 192 N⋅m (142 lbf⋅ft) at 4,800 rpm | Celica GT, SS-II (ST202), MR2 (SW20), Curren ZS (ST206) |
| 3S-GE | 1997–1998 | 86.0 mm | 86.0 mm | 11.0:1 | 1,998 cc | 147 kW (200 PS; 197 hp) at 7,000 rpm | 210 N⋅m (155 lbf⋅ft) at 6,000 rpm | Celica (ST202), MR2 (SW20) |
| 3S-GE | 1997–1998 | 86.0 mm | 86.0 mm | 10.5:1 | 1,998 cc | 140 kW (190 PS; 188 hp) at 7,000 rpm | 210 N⋅m (155 lbf⋅ft) at 6,000 rpm | RAV4 (SXA10), Caldina (ST210) |
| 3S-GE | 1997–2005 | 86.0 mm | 86.0 mm | 11.5:1 | 1,998 cc | 156 kW (212 PS; 209 hp) at 7,500 rpm | 220 N⋅m (162 lbf⋅ft) | Altezza, Caldina GT |
| 3S-GT (503E) | 1987–199? | 89.0 mm | 86.0 mm | 7.0:1 | 2,140 cc | 560 PS (412 kW; 552 hp) at 8,500 rpm | 639 N⋅m (471 lb⋅ft) at 5,500 rpm | 87C, 88C, Eagle HF89, Eagle Mk III |
| 503E | 1987–1989 | 89.0 mm | 86.0 mm | 7.0:1 | 2,140 cc | 680 PS (500 kW; 671 hp) at 8,500 rpm | 639 N⋅m (471 lb⋅ft) at 5,500 rpm | 87C, 88C (Le Mans setup with CT26R turbocharger) |
| 503E | 1995–1996 | 89.0 mm | 86.0 mm | 7.0:1 | 2,140 cc | 680 PS (500 kW; 671 hp) at 8,500 rpm | Unknown | Supra GT JZA80 (Le Mans setup, Garrett turbocharger with 55.9 mm restrictor) |
| 503E | 1997 | 86.0 mm | 86.0 mm | 7.0:1 | 1,998 cc | 480 PS (353 kW; 473 hp) at 6,800 rpm | 639 N⋅m (471 lb⋅ft) at 4,500 rpm | Supra GT JZA80 (JGTC setup with 45.3 mm restrictor) |
| 3S-GTE | 1986–1989 | 86.0 mm | 86.0 mm | 8.5:1 | 1,998 cc | 185 PS (136 kW; 182 hp) at 6,000 rpm | 250 N⋅m (184 lbf⋅ft) at 3,600 rpm | Celica GT-Four (ST165) |
| 3S-GTE | 1990–1993 | 86.0 mm | 86.0 mm | 8.8:1 | 1,998 cc | 224 PS (165 kW; 221 hp) at 6,000 rpm | 304 N⋅m (224 lbf⋅ft) at 3,200 rpm | Celica GT-Four (ST185), MR2 (SW20) |
| 3S-GTE | 1994–1999 | 86.0 mm | 86.0 mm | 8.5:1 | 1,998 cc | 245 PS (180 kW; 242 hp) at 6,000 rpm | 304 N⋅m (224 lbf⋅ft) at 4,000 rpm | Celica GT-Four (ST205), MR2 (SW20) |
| 3S-GTE | 1999–2007 | 86.0 mm | 86.0 mm | 9.0:1 | 1,998 cc | 260 PS (191 kW; 256 hp) at 6,200 rpm | 324 N⋅m (239 lbf⋅ft) at 4,400 rpm | Caldina GT-T (ST215W), Caldina GT-Four (ST246W) |
| 4S-Fi | 1987–1991 | 82.5 mm | 86.0 mm | 9.3:1 | 1,838 cc | 105 PS (77 kW; 104 hp) at 5,600 rpm | 149 N⋅m (110 lbf⋅ft) at 2,800 rpm | Single point fuel injection Carina ED/Corona EXiV (ST180/181 Phase 1) |
| 4S-FE[8] | 1989–1998 | 82.5 mm | 86.0 mm | 9.5:1 | 1,838 cc | 115 PS (85 kW; 113 hp) at 5,600 rpm | 157 N⋅m (116 lbf⋅ft) at 4,400 rpm | Corona (ST170) Carina ED/Corona EXiV (ST180/181 Phase 2 and 3) |
| 4S-FE | 1995–1998 | 82.5 mm | 86.0 mm | 9.5:1 | 1,838 cc | 125 PS (92 kW; 123 hp) at 6,000 rpm | 162 N⋅m (119 lbf⋅ft) at 4,600 rpm | MKII/Chaser (SX80) Vista Etoile (SV30) |
| 5S-FE | 1990–1992 | 87.0 mm | 91.0 mm | 9.5:1 | 2,164 cc | 132 PS (97 kW; 130 hp) at 5,400 rpm | 197 N⋅m (145 lb⋅ft) at 4,400 rpm | Celica ST184 (5th Gen) Australia, MR2 (SW21), Toyota Camry |
| 5S-FE | 1993–2001 | 87.0 mm | 91.0 mm | 9.5:1 | 2,164 cc | 137 PS (101 kW; 135 hp) at 5,400 rpm | 197 N⋅m (145 lb⋅ft) at 4,400 rpm | Celica ST204 (6th Gen) Australia, MR2 (SW21), Toyota Camry |
| 5S-FE | 1997–1999 | 87.0 mm | 91.0 mm | 9.5:1 | 2,164 cc | 135 PS (99 kW; 133 hp) at 5,200 rpm | 199 N⋅m (147 lb⋅ft) at 4,400 rpm | Camry (4th Gen) U.S. spec 1st semester styling |
| 5S-FE | 2000–2001 | 87.0 mm | 91.0 mm | 9.5:1 | 2,164 cc | 138 PS (101 kW; 136 hp) at 5,200 rpm | 203 N⋅m (150 lb⋅ft) at 4,400 rpm | Camry (4th Gen) U.S. spec 2nd semester styling |
1S
[edit]The 1.8 L (1,832 cc) 1S is the first version of the S-series engine. It is a member of Toyota's Lasre engine family (Lightweight Advanced Super Response Engine). Bore and stroke are 80.5 x 90.0 mm. The engine was first seen in 1981, and was fitted to a wide range of Toyotas, in both RWD and FWD applications.
1S (1S-U)
[edit]Original 1S engine, designed for longitudinal, rear-wheel-drive applications. Designated 1S-U with Japanese emissions controls.
- Production: June 1981 — June 1988
- Displacement: 1832 cc
- Mounting: longitudinal
- Type: SOHC 8-valve
- Bore/stroke: 80.5 × 89.9 mm
- Compression ratio: 9.1
- Outputs:
- 100 PS (74 kW) at 5,400 rpm / 152 N⋅m (112 lb⋅ft) at 3,400 rpm
- Applications:
1S-L (1S-LU)
[edit]Adaption of the 1S engine, designed for transverse, front-wheel-drive applications. Designated 1S-LU with Japanese emissions controls.
- Production: March 1982 — August 1983
- Displacement: 1832 cc
- Mounting: transverse
- Type: SOHC 8-valve
- Bore/stroke: 80.5 × 89.9 mm
- Compression ratio: 9.1
- Outputs:
- 100 PS (74 kW) at 5,400 rpm / 152 N⋅m (112 lb⋅ft) at 3,400 rpm
- Applications:
1S-iL (1S-iLU; 1S-i)
[edit]Adaption of the 1S-L engine, with added central injection (Ci). Designated 1S-iLU with Japanese emissions controls.
Later versions renamed 1S-i. Sometimes labelled 1S-Ci in marketing material.
- Production: September 1983 — April 1988
- Displacement: 1832 cc
- Mounting: transverse
- Type: SOHC 8-valve, central injection
- Bore/stroke: 80.5 × 89.9 mm
- Compression ratio: 9.1
- Outputs:
- 85 PS (63 kW) at 5,200 rpm / 142 N⋅m (105 lb⋅ft) at 3,000 rpm
- 105 PS (77 kW) at 5,400 rpm / 157 N⋅m (116 lb⋅ft) at 3,000 rpm
- 105 PS (77 kW) at 5,400 rpm / 160 N⋅m (118 lb⋅ft) at 3,000 rpm
- Applications:
1S-EL (1S-ELU; 1S-E)
[edit]Adaption of the 1S-L engine, with added multiport fuel injection. Designated 1S-ELU with Japanese emissions controls.
Later versions renamed 1S-E.
- Production: September 1983 — April 1988
- Displacement: 1832 cc
- Mounting: transverse
- Type: SOHC 8-valve, multipoint fuel injection
- Bore/stroke: 80.5 × 89.9 mm
- Compression ratio: 9.1
- Outputs:
- 115 PS (85 kW) at 5,400 rpm / 164 N⋅m (121 lb⋅ft) at 4000 rpm
- Applications:
2S
[edit]The 2S is a 2.0 L (1,995 cc) four-cylinder engine with an iron block and an alloy head. Bore and stroke are 84.0 x 90.0 mm.[2] This was to be the last of the S engine family not to be equipped with double overhead camshafts.
The 2S (with no extra letters at the end) is carburetted.
2S-C
[edit]The 2S-C is the same as the 2S except it has US emissions controls.
It was used in the Australian delivered SA63 Celica (replacing the 21R-C powered RA60), and ST141 Corona.
2S-E, 2S-EL, 2S-ELU, 2S-ELC
[edit]The 2S-E is the same as the 2S except it uses EFI. This particular engine was used in the Camry and in the Celica ST161. It was fitted with hydraulic lash adjusters.
The 2S-EL, 2S-ELU and 2S-ELC are the same as the 2S-E except they are transversely mounted (as fitted to the V10 Camry). The 2S-ELU has Japanese emission controls and the 2S-ELC has US emission controls.
3S
[edit]The 3S is a 2.0 L (1,998 cc) inline-four engine with an iron block and an alloy head. Similar to the 2S engine, the bore was increased to 86.0 mm and the stroke was reduced to 86.0 mm,[9] allowing for the fitment of larger valves and enabling higher power outputs.[10] First introduced in May 1984,[11] the 3S remained in production until 2007.
3S-FC
[edit]Two-barrel carburettor version of the 3S-FE. This engine is found in lower-specification variants of the 1986–1992 Toyota Camry and its Holden Apollo twin (SL and SLX versions). Power is 82 kW (111 PS) at 5,600 rpm, with max torque of 166 N⋅m (122 lb⋅ft) at 3,200 rpm.[5]
3S-FE
[edit]
The Toyota 3S-FE is a 16-valve 2.0 L twin camshaft, single cam gear engine built by Toyota from 1986 to 2000. European version produces 128 PS (94 kW; 126 hp) at 7,900 rpm and 179 Nm (132 ft-lb) at 4,400 rpm without a catalytic converter; with, maximum power is 121 PS (89 kW; 119 hp).[12] It is commonly used in the Camry 1987–1992 model, the Celica T160/T180/T200, Carina 1987–1992, Carina 1988–2001, Caldina 1992–2002, Carina ED 1985–1998 and Carina E 1993–1998 models, Corona T170/T190 as well as Avensis 1997–2000 models and RAV4, 1994–2000, Picnic/Ipsum 1996–2002 and Comfort 2001–2007. The 3S-FE was also used in some MR2 Mk2 cars due to its torque band being suitable for the automatic models. The 3S-FE is fitted with EFI. The 3S-FE engine is fitted with a cast iron crankshaft, whereas the 3S-GE/GELU engines have forged crankshafts.[11]
The 3S-FSE was a direct injection engine with Toyota D4 system. A cam driven high pressure fuel pump is at the #4 end of the head. This engine was only released in Japan, and installed in the Camry (Windom).
3S-GE
[edit]The Toyota 3S-GE (originally titled 3S-GELU in transversely-mounted applications with Japanese emission controls), is an in-line 4 cylinder engine in the S engine family, manufactured by Toyota and designed in conjunction with Yamaha. While the block is iron, the cylinder head is made of aluminium alloy. The pent-roof combustion chambers are complemented by a cross-flow intake and exhaust layout.[11] The spark plug is located in the center of the combustion chamber. The firing order is 1-3-4-2, with cylinder number 1 adjacent to the timing belt. The 3S-GE was designed to be light, the first iteration 3S-GELU weighing in at a low 143 kg (315 lb).[10]
The forged crankshaft,[11] located within the crankcase, rotates on five aluminium alloy bearings and is balanced by eight weights. Oil holes are located in the middle of the crankshaft to provide oil to the connecting rods, bearing, pistons and other moving components. The intake manifold has four independent ports and benefits from inertia build up to improve engine torque at low and medium speeds.
A single timing belt drives the intake and exhaust camshaft. The cam journals are supported on five points between the valve lifters of each cylinder and on the front of the cylinder head, and are lubricated by an oiler port located in the middle of the camshaft.
The pistons are made from an aluminium alloy, designed to withstand high temperatures. An indentation is incorporated into the piston head to prevent the pistons from hitting the valves, should the timing belt break (this is not true of the later BEAMS - an acronym which stands for Breakthrough Engine with Advanced Mechanism System - motors). This is commonly referred to as a "non-interference" engine. Piston pins holding the pistons in place are locked by snap rings. The "Outer Shim Type System" allows for the replacement of the shims without the need to remove the camshaft. To adjust the valve clearance, adjust the shims above the valve lifters.
The first compression ring and the oil ring are made of steel, the second compression ring is made of cast iron. Compression rings 1 and 2 prevent exhaust leakage from the combustion chamber while the oil ring works to clear oil off the cylinder walls, preventing excessive oil from entering the combustion chamber. An oil pan baffle is used to ensure that there is sufficient oil available to the oil pump.
There are five generations of the 3S-GE, which were used in the Toyota Celica, Toyota Corona, MR2, Caldina, RAV4, and Altezza. All 3S-GE engines had a displacement of 2.0 L (1,998 cc). Additionally, the turbocharged 3S-GTE engines are based on the 3S-GE platform.
Generation 1
[edit]The first-generation 3S-GE was produced from May 1984[11] to 1989, arriving in both North American versions, as well as in Japan as a second variation. The North American engine was slightly less powerful, producing around 135 bhp (101 kW). This engine was the only 3S-GE to come to North America, in the Celica GT-S (ST162). Among other things, the Japanese market version sported a more aggressive ECU and lacked the EGR valve system, pushing the output to somewhere around 160 PS (118 kW) at 6,400 rpm and 19.0 kg⋅m (186 N⋅m) of torque. The engine was originally available in particular in the Toyota Camry/Vista Twin Cam 2000 (3S-GELU for V10s, 3S-GE for V20s)[11] and Toyota Corona *T150 (limited chassis version - ST162 with 3S-GELU).
Generation 2
[edit]The second generation was produced from 1990 to 1993, receiving a slight boost in output to 165 PS (121 kW) at 6,800 rpm in Japanese specifications, 156 PS (115 kW) at 6,600 rpm in European markets. Peak torque went to 191 N⋅m (141 lb⋅ft) at 4,800 rpm, 186 N⋅m (137 lb⋅ft) in Europe.[13] It also proved to be a slightly more reliable engine. The second generation also did away with the T-VIS system, which was replaced by the ACIS (Acoustic Control Induction System), proving to be much more efficient. T-VIS was, however, retained on the second-generation 3S-GTE, the turbocharged counterpart.
Generation 3
[edit]The third-generation 3S-GE was produced from 1994 to 1999. Power output for the Japanese market was increased to 180 PS (132 kW; 178 hp) as the compression ratio was increased to 10.3:1, while motors for other markets received a minor revision in 1996 for emissions (EGR) which reduced power output slightly to 170 PS (125 kW; 168 hp) at 7,000 rpm. Torque remains the same for both at 19.5 kg⋅m (191 N⋅m).
Generation 4
[edit]

The fourth-generation 3S-GE, also known as the 'Red Top BEAMS' 3S-GE began production in 1997. BEAMS is an acronym which stands for Breakthrough Engine with Advanced Mechanism System. The first version was equipped with VVT-i and produced 200 PS (147 kW; 197 hp) at 7,000 rpm when coupled to a manual transmission. The automatic version produced 190 PS (140 kW; 187 bhp) at 7000 rpm; this is believed to be an ECU restriction implemented by Toyota due to gearbox limitations. It was available in a few models sold only in Japan: the MR2 G and G-Limited and the Celica ST202 SS-II and SS-III.
The second version generation 4 3S-GE, the 'Grey Top BEAMS' 3S-GE, was an available engine option in the RAV4 and second-generation Caldina Active Sports GT in Japan. Even though the valve cover on this engine is black, it is referred to as the "Grey Top", taking its name from the grey intake plenum colouring. This naming is as such to differentiate it from the fifth-generation Dual-VVTi "Black Top" in the Altezza. Power output is 180 PS (132 kW; 178 hp) at 6,600 rpm in the RAV4 and 190 PS (140 kW; 187 hp) in the Caldina GT. The mechanical differences between the Red Top and Grey Top are the exhaust manifold and the ECU. Wiring is identical.
The bottom end is shared with the gen 4 3S-GTE aside from higher compression pistons. Casting provisions exist in the heads for Exhaust VVT solenoid, and RWD water gallery is open, behind the alternator mount. Rear oil drain at the back of the head is in a different position.
Gen 4 also runs a manual throttle body.
This engine was used in some TTE WRC Corollas (modified for Turbo).
Generation 5
[edit]In 1998, the fifth and final version of the 3S-GE was released, found only in the Japanese-delivered Altezza RS200. The 'Black Top' as it came to be referred to as, was fitted with a dual VVT-i system that adjusted timing on both intake and exhaust camshafts and came in two different spec levels dependent on which transmission it was coupled to. Compression ratio was raised to 11.5:1 and rods and pistons were lightened for a higher redline.
Gen 5 uses electronic controlled throttle with cable (semi-drive by wire), so no idle speed controller is required. A returnless fuel rail is also used.
The MT version that came equipped with the J160 6-speed manual transmission featured larger diameter titanium intake valves measuring 35mm, larger exhaust valves measuring 29.5mm also made from titanium, a larger 33mm bucket, and stiffer valve springs. It made 210 PS (154 kW; 207 hp) at 7,600 rpm and 22.0 kg⋅m (216 N⋅m) at 6,400 rpm.
Compared to the MT version, the 5-speed AT version came equipped with the A650E 5Super ECT (with manual shift mode) automatic transmission, a less aggressive cam profile, smaller steel-alloy valves and smaller 31mm buckets. This engine made 200 PS (147 kW; 197 hp) at 7,000 rpm and 22.0 kg⋅m (216 N⋅m) at 4,800 rpm. The MT and AT versions produce equal peak torque, however, the AT version achieves this at 4,800 rpm, with the MT version achieving this at 6,400 rpm. Externally, the AT model can be identified by differences in the wiring loom and the lack of an acoustic blanket on the intake plenum.
Specifications
[edit]| 3S-GE Specifications | ||||||
|---|---|---|---|---|---|---|
| Gen 1 | Gen 2 | Gen 3 | Gen 4 | Gen 5 AT | Gen 5 MT | |
| Capacity | 1,998 cc (2.0 L) | |||||
| Bore x Stroke | 86 mm (3.39 in) x 86 mm (3.39 in) | |||||
| Variable Performance Mechanism | T-VIS | ACIS | VVT-i | Dual VVT-i | ||
| Compression Ratio | 9.2:1 | 10:1 | 10.3:1 | 11:1 | 11.5:1 | |
| Valve Material | Steel-Alloy | Titanium | ||||
| Intake Valve Diameter | 33.5 mm (1.32 in) | 34.5 mm (1.36 in) | 34.5 mm (1.36 in) | 35 mm (1.38 in) | ||
| Exhaust Valve Diameter | 29.0 mm (1.14 in) | 29.5 mm (1.16 in) | 29.5 mm (1.16 in) | 29.5 mm (1.16 in) | ||
| Included Valve Angle | 25 ° | 22.5 ° | ||||
3S-GTE
[edit]
The 3S-GTE is an in-line 4-cylinder 1,998 cc (2.0 L; 121.9 cu in) engine from Toyota, based on the 3S-GE with the addition of under piston oil squirters and a reduced compression ratio to accommodate the addition of a turbocharger.
There are four generations of this engine, which started manufacture in 1986 and was built until 2007. The turbochargers used in the 3S-GTE engines are Toyota designs and use an internal wastegate design. Depending on where the engine was intended to be sold the exhaust turbine is either ceramic (Japan) or steel (US and Australia). It was fitted to the MR2 (North America and Japan only. There is no official MR2 for the European market with this engine.), Toyota Celica GT-Four, and the Caldina GT-T and GT-Four.
| Generation | Year | Model | Power | Torque |
|---|---|---|---|---|
| 1 | 1986–1989 | Celica ST165 |
|
|
| 2 | 1990–1993 |
|
| |
| 3 | 1994–1999 |
|
| |
| 4 | 1997–2001 | Caldina ST215 (GT-T) | 260 PS (191 kW; 256 hp) @ 6200 rpm | 324 N⋅m (239 lbf⋅ft) @ 4400 rpm |
| 4.5 | 2002–2007 | Caldina ST246 (GT-Four) | 260 PS (191 kW; 256 hp) @ 6200 rpm | 324 N⋅m (239 lbf⋅ft) @ 4400 rpm |
Its cylinders are numbered 1-2-3-4, cylinder number 1 is beside the timing belt. The Dual Over Head Cam (DOHC) 16-valve cylinder head designed by Yamaha is made of aluminum alloy. The pent-roof combustion chambers are complemented by a cross flow intake and exhaust layout. Spark plugs are located in the middle of the combustion chambers. A distributor based system is used to fire the cylinders in a 1-3-4-2 order.
The crankshaft, located within the crankcase, rotates on five aluminum alloy bearings and is balanced by eight weights. Oil holes are located in the middle of the crankshaft to provide oil to the connecting rods, bearing, pistons and various other components.
A single timing belt drives the intake and exhaust camshaft along with the oil and water pumps. The cam journal is supported on 5 points between the valve lifters of each cylinder and on the front of the cylinder head. The cam journals are lubricated by oiler port located in the middle of the camshaft. To adjust the valve clearance in the first two generations, a shim over bucket system is employed. In the following generations a shim under bucket system is used.
The pistons are made from an aluminum alloy designed to withstand high temperatures. An indentation is incorporated into the pistons to prevent the pistons from hitting the valves if the timing belt breaks. Piston pins holding the pistons in place are locked by snap rings.
The first compression ring and the oil ring is made of steel, the second compression ring is made of cast iron. Compression ring 1 and 2, prevents gas leakages from the combustion chamber while the oil ring works to clear oil off the cylinder walls, preventing any excessive oil from entering the combustion chamber.
First Generation
[edit]The first-generation Toyota CT26 utilized a single entry turbine housing and a single wastegate port design. It was fitted to the first generation Toyota Celica GT-Four (ST165). The intake charge was cooled by a water-to-air intercooler and the intake manifold design is Toyota's T-VIS. It has 8 independent ports and benefits from the inertia build up to improve engine torque at low and medium speeds by closing 4 ports below a certain RPM and throttle position to increase air speed and maximize fuel atomization and opening all 8 at higher engine loads for better air volume. Air metering is through an air flow meter and there is no factory BPV/BOV in this generation. Fuel delivery is through 430 cc injectors while air is fed through a 55 mm (2.2 in) throttle body and 7.15 mm (0.281 in) intake and exhaust valve lift. Compression ratio is 8.5:1 and produces 182–190 hp (136–142 kW; 185–193 PS) and 190 lb⋅ft (258 N⋅m) with a factory 8-9 psi of boost. Fuel cut is at 12 psi.[14]
Second Generation
[edit]
The second-generation Toyota CT26 used a twin entry turbine housing with dual wastegate ports. It was fitted to the second generation Toyota Celica GT-Four (ST185) as well as the Toyota MR2 Turbo (SW20). The intake charge is cooled by an air-to-air intercooler either top-mounted in the Celica or side-mounted in the MR2. The rally homologation Celica (known as GT-Four RC in Japan, Group A Rallye in Australia, or Carlos Sainz Limited Edition in Europe) used a top-mounted water-to-air intercooler and is distinguished by a hood vent rather than a hood scoop as found in the non-homologation ST185s. This generation retains the T-VIS intake manifold and the Air Flow Meter. A factory BPV is included in the SW20 MR2 Turbo but not on the Celicas. Compression ratio is 8.8:1 and produces 200–232 hp (149–173 kW; 203–235 PS) and 200–224 lb⋅ft (271–304 N⋅m). This generation retains the injector size and throttle body size from the previous generation. However, boost is increased to 10-11 psi in the ST185 and MR2 while it is increased to 16 psi in the ST185RC.[15] Intake and exhaust valve lift is significantly increased to 8.2 mm (0.32 in).
Third Generation
[edit]The third-generation engine uses the Toyota C20b turbo, which was of the same design as the second-generation but with a slightly improved turbine housing and larger compressor wheel. A factory BPV is installed on all applications. The intake charge is cooled by a water-to-air top-mounted intercooler similar in shape to the ST185RC WTA. One can tell the difference as the ST205 WTA is black while the ST185 WTA is silver with a black centre. This generation does away with T-VIS and uses a normal 4 runner intake with the same port shape and size as the NA engine (but with larger injector holes for side feed). The Air Flow Meter is also removed in favor of a MAP sensing system (prior generations used a MAP sensor only for the purpose of the factory boost gauge and determining overboost fuel cut). Various increases included injector size (540 cc), boost (13 psi), overboost fuel cut limit (18 psi), intake cam lift (8.7 mm [0.34 in]), throttle body size (60 mm [2.4 in]), and a 10 mm (0.39 in) increase in exhaust ports. Exhaust valve lift is retained at 8.2 mm (0.32 in).[14] In late 1997, the block casting was revised with added support around the head to prevent block cracking problems.[15] The C20b turbo found in this generation is backwards compatible with the second generation motors, however not the first generation. Further improvements include a factory oil catch can. Compression is reduced down to 8.5:1 however power is improved to 245–255 PS (180–188 kW; 242–252 hp) and 304 N⋅m (224 lbf⋅ft).
Fourth Generation
[edit]The fourth-generation engine uses a proprietary CT15B turbocharger. This generation was used in the Toyota Caldina GT-T AWD Wagon (ST215). The exhaust housing is actually cast into the cylinder exhaust manifold, rather than the normal practice of a separate turbine housing after the cylinder exhaust manifold. Due to this, the CT15 is backwards compatible with the third-generation 3S-GTE cylinder head only, not either the first or second generation. Intake charge was cooled by an air-to-air top-mounted intercooler fed through a new side-feed intake manifold. This generation utilizes a coil-on-plug ignition system and 550 cc injectors. Boost remains at 13-14 psi, however overboost fuel cut is increased to 21 psi. Compression is increased to 9:1 and produces 260 PS (191 kW; 256 hp) and 324 N⋅m (239 lbf⋅ft).
Fifth Generation
[edit]The fifth-generation engine uses the same turbo as the fourth generation model. This generation was used in the Toyota Caldina GT-Four (ST246). There are only minor differences to this engine compared to the previous version and due to only limited markets receiving the ST246, very little is known and very few are aware of the engine. Differences include longer injectors to be closer to the intake ports. The intake manifold returns to a center-feed type fed by an air-to-air top-mounted intercooler. This intercooler is slightly smaller than the previous generation and is oriented slightly different than any of the previous generations. It is tilted more towards the front of the car. The coil-on-plug ignition is different in this generation and it is not compatible with the ST215 ECU. The valve cover is different as for the first time in the 3S-GTE series as the oil filler hole is on top of the exhaust camshaft instead of the intake. Other differences include the first time that there is no oil cooler in this generation as well as OBD2 diagnostics. Despite the downsize in various components of this generation, power is retained at 260 PS (191 kW; 256 hp) and 324 N⋅m (239 lbf⋅ft).[16]
Specifications
[edit]| Gen 1 | Gen 2 | Gen 3 | Gen 4 | Gen 4.5 | |
|---|---|---|---|---|---|
| Capacity | 1,998 cc (2.0 L; 121.9 cu in) | ||||
| Bore x Stroke | 86 mm × 86 mm (3.39 in × 3.39 in) | ||||
| Variable Performance Mechanism | T-VIS | Traditional | |||
| Ignition | Distributor | Coil-on-Plug | |||
| Compression Ratio | 8.5:1 | 8.8:1 | 8.5:1 | 9.0:1 | 9.0:1 |
| Valve Material | Steel-Alloy | Heat-Treated Steel with Nitride | |||
| Intake Valve Diameter | 33.5 mm (1.32 in) | ||||
| Exhaust Valve Diameter | 29.0 mm (1.14 in) | ||||
| Intake Valve Lift | 7.15 mm (0.281 in) | 8.2 mm (0.32 in) | 8.7 mm (0.34 in) | 8.75 mm (0.344 in) | 8.4 mm (0.33 in) |
| Exhaust Valve Lift | 7.15 mm (0.281 in) | 8.2 mm (0.32 in) | |||
| Injector Size | Top-Feed 430 cc | Side-Feed 430 cc | Side-Feed 540 cc | Top-Feed 540 cc | Extended length Top-Feed 540 cc |
| Turbo (All Single Turbo) | Single-Entry CT26 | Dual-Entry CT26 | Dual-Entry CT20b | Cast-in-manifold Single-Entry CT15B | |
| Intake Manifold | Center Feed | Side Feed | Center Feed | ||
| Intercooler | WTA TMIC | ATA TMIC/SMIC (ST185RC - WTA) | WTA TMIC/SMIC | ATA TMIC | |
| Factory Boost | 8–9 psi (0.55–0.62 bar) | 10–11 psi (0.69–0.76 bar) | 13 psi (0.90 bar) | ||
| Fuel Cut | 12 psi (0.83 bar); ST185RC - 16 psi (1.1 bar) | 18 psi (1.2 bar) | 21 psi (1.4 bar) | ||
503E
[edit]The 503E was used to power a number of Toyota Sports cars, including the Toyota 88C Group C entry and the All American Racers-built Eagle HF89/HF90 and Eagle MkIII IMSA Grand Touring Prototypes. It was hand-built by Toyota Racing Development in Torrance, California and produced up to 600 kW (800 bhp). The 3S-GTE was later based on its design. They are similar engines, though not identical.[citation needed]
The Toyota TOM'S Supra GT500 race car used a version of the 3S-GTE known as the 3S-GT, another name for the 503E which was detuned to 360 kW (480 bhp), in accordance to the regulations of GT500 at the time. This was due to the Supra's conventional engine, the 2JZ, being deemed as too front-heavy for the race car.[17]
4S
[edit]The 4S is a 1.8 L (1,838 cc), a narrower bore version of the 3S (82.5 x 86.0 mm). This was essentially a multi-valve, twin cam replacement for the 1.8-litre 1S series, with parallel differences as those between the 2S and 3S. There were both 4S-Fi (central point fuel injection) and 4S-FE (multi-point fuel injection) versions.
4S-Fi
[edit]105 PS (77 kW; 104 hp) and 149 N⋅m (110 lb⋅ft), central-point fuel injection.
- Applications
- 1988–1989 Toyota Carina ED (ST163)
- 1989–1990 Toyota Carina ED/Corona EXiV (ST180/181)
- 1987-1989 Toyota Corona ST170
- 1988–1992 Toyota Camry (SV22)
- 1988-1990 Toyota Cresta (SX80)
- 1988-1990 Toyota Mark II (SX80)
- 1988-1990 Toyota Chaser (SX80)
4S-FE
[edit]- Applications
- 1989–1992 Toyota Carina (ST170)
- 1992–1996 Toyota Carina (ST190)
- 1989–1992 Toyota Corona (ST170)
- 1992–1996 Toyota Corona (ST190)
- 1990–1993 Toyota Carina ED/Corona EXiV (ST180/181)
- 1993–1998 Toyota Carina ED/Corona EXiV (ST200/201)
- 1991-2001 Toyota Cresta (SX80/SX90/SX100)
- 1991-2001 Toyota Mark II (SX80/SX90/SX100)
- 1991-2001 Toyota Chaser (SX80/SX90/SX100)
- 1996–2001 Toyota Comfort (SXS11Y)[18]
- 1997–2001 Toyota Chaser (SX100)[19]
5S
[edit]The 5S engine was essentially the same basic design as the 3S, but features a slightly increased bore and an increased stroke (87.1 x 90.9 mm). The total displacement was thus increased to 2.2 L (2,164 cc). It was used in the fifth- and sixth-generation Celica, the second-generation MR2, the third- and fourth-generation Camry, as well as the first-generation Camry Solara. Like the 3S, the 5S is of a non-interference design to prevent the pistons from striking the valves in case of a timing belt failure.
5S-FE
[edit]
The 5S-FE was available in several variations each being distinguished by valve cover design. The first generation, introduced in the 1990–92 Celica GT/GT-S and MR2, had a power rating of 130 hp and 144 lb ft of torque. The second generation was introduced in 1993 with the fifth generation (ST184) Celica, and continued through the sixth generation (ST204) Celica. The second generation was also used in the MR2 (SW21) and Camry/Scepter (XV10) series and had a power output of 135 hp and 145 lb ft of torque. It had slightly less aggressive cams, no cold start injector, a knock sensor, and more aggressive tuning to give it slightly more power. In states that had adopted California emission standards the 5S-FE was rated at 130 hp and 145 lb ft of torque due mainly to emission equipment used to meet those emission regulations. The third generation was the last 5S-FE engine produced and was used in the 1997–01 Camry XV20 and 1999–01 Camry Solara; however, from 1996 onward, the engine received a crank angle sensor instead of a cam angle sensor for a smoother idle. From 1997 to 1999 the engine produced 133 hp at 5,200 rpm and 147 lb ft of torque at 4,400 rpm. From 2000 to 2001, the engine received modest improvements to increase power output to 136 hp at 5,200 rpm and 150 lb ft of torque at 4,400 rpm. The 5S-FE was replaced in all applications by the 2.4 L 2AZ-FE.
California specification 1994-1996 5S-FEs in the Celica and Camry used air-assisted, 250 cc injectors, and sequential fuel injection for reduced emissions over the grouped (2+2) firing scheme. The 1994-1995 MR2 did not receive this change, nor did Camrys/Celicas in federal emissions states.[citation needed]
Camry 5S-FEs have a counter-rotating balance shaft assembly to reduce noise, vibration, and harshness. These reduce the second order vibrations common to four-cylinder engines by spinning at twice the crankshaft speed. The 1994-1999 Celica and 1991-1995 MR2 5S-FEs lack these balance shafts, so any 5S-FE engine with balance shafts likely came from a Camry.[citation needed]
In 1997, for the fourth generation Camry, the 5S-FE was updated for the last time. This engine received a direct ignition system with external camshaft and crankshaft sensors. This system used a wasted-spark design, and the coils had integrated igniters. The engine did not use a typical coil-on-plug design, but rather two coil+igniter assemblies mounted near cylinder four, and provided spark via normal high-tension cords (spark plug wires). This change means that the 1997-01 Camry 5S-FE has a blocked off distributor mounting hole and could be used with older 5S-FEs without swapping cylinder heads.[citation needed]
The 1997-99 Camry 5S-FE continued with the air-assisted, 250 cc injectors. The Camry 5S-FE also had a factory 4-to-1 exhaust design - in Federal form, it had no pre-catalyst, although the California version did replace the collector design of the Federal version with a warm-up pre-catalyst for reduced cold start emissions.[citation needed]
For 2000 Toyota removed the air-assisted injectors and moved to superfine atomization (~50 micrometers), 12-hole, 235 cc injectors made by Denso. They are of a different design, and required a change in the cylinder head casting.[citation needed]
For 2001 Toyota started fitting factory MLS (multi-layer steel) head gaskets and other metal gaskets layered with Viton to engines, including the 5S-FE. MLS head gaskets require cylinder head and cylinder block resurfacing on older engines to ensure proper sealing; consequently, the MLS head gasket did not supersede the old composite head gasket.[citation needed]
The 1994 through 1999 Celica 5S-FE was not updated with these changes, and continued to use a distributor and the older electronic control system and injectors.
The 5S-FE has a 9.5:1 compression ratio.

| Year | Power | Torque |
|---|---|---|
| 1990–92 | 130 bhp (97 kW) at 5,400 rpm | 144 lb⋅ft (195 N⋅m) at 4,400 rpm |
| 1993–96 | 135 bhp (101 kW) at 5,400 rpm | 145 lb⋅ft (197 N⋅m) at 4,400 rpm |
| 1997–99 | 133 bhp (99 kW) at 5,400 rpm | 147 lb⋅ft (199 N⋅m) at 4,400 rpm |
| 2000–01 | 136 bhp (101 kW) at 5,400 rpm | 150 lb⋅ft (203 N⋅m) at 4,400 rpm |
- Applications
- ST184 (5th generation US Celica GT and GT-S, Australian Celica SX)
- ST204 (6th generation US Celica GT)
- SW21 (2nd generation US MR2 N/A)
- SXV10 (Camry 1992–96)
- SXV20 (Camry 1997–01)
- SXU10 (Harrier 1997–00)
5S-FNE
[edit]Essentially a CNG version of the 5S-FE. This engine was fitted to the XV20 Camry in California to fleet customers in 1999.[20]
See also
[edit]References
[edit]- ^ "Development of LASRE Engines". 75 years of Toyota. Toyota Motor Corporation. 2012. Retrieved 30 May 2024.
- ^ a b Büschi, Hans-Ulrich, ed. (March 10, 1983). Automobil Revue '83. Vol. 78. Berne, Switzerland: Hallwag, AG. p. 526. ISBN 3-444-06065-3.
- ^ Corona (brochure), New Zealand: Toyota New Zealand Limited, May 1986, p. 11, SB004
- ^ a b Yamaguchi 1985, pp. 391, 393, 395.
- ^ a b Mastrostefano, Raffaele, ed. (1990). Quattroruote: Tutte le Auto del Mondo 1990 (in Italian). Milano: Editoriale Domus S.p.A. p. 337.
- ^ "コロナプレミオ(1996年12月~1997年12月) プレミオG D-4パッケージ" [Corona Premio (December 1996-December 1997) Premio GD-4 Package] (in Japanese). Japan: GAZOO. Retrieved 2020-10-11.
- ^ "ナディア(1999年6月~2001年4月) ナディア2.0 D-4" [Nadia (June 1999-April 2001) Nadia 2.0 D-4] (in Japanese). Japan: GAZOO. Retrieved 2020-10-11.
- ^ Tutte le Auto del Mondo 1990, p. 1033
- ^ Yamaguchi 1985, p. 52.
- ^ a b All About the Toyota Twin Cam (2nd ed.). Tokyo, Japan: Toyota Motor Company. 1984. p. 17.
- ^ a b c d e f All About the Toyota Twin Cam (2nd ed.). Tokyo, Japan: Toyota Motor Company. 1984. p. 16.
- ^ Tekniikan Maailma Magazine (in Finnish) (13). 1989.
{{cite journal}}: Missing or empty|title=(help) - ^ Büschi, Hans-Ulrich, ed. (4 March 1993), Automobil Revue 1993 (in German and French), vol. 88, Berne, Switzerland: Hallwag AG, p. 532, ISBN 3-444-00559-8
- ^ a b c d Doig, Richard. "3S-GTE Comparison Table". Retrieved 2016-02-24.
- ^ a b c "Toyota 3S-GTE Engine". JDM Spec Engines. Archived from the original on June 11, 2011. Retrieved 2016-02-24.
- ^ "Toyota Caldina 2005 ZZT241,AZT241". Retrieved 2020-10-11 – via JapanClassic.
- ^ "Toyota Tom's Supra GT500". Ultimatecarpage.com. 10 July 2007. Retrieved 6 April 2022.
- ^ "Spare parts for SXS11Y frame Toyota Crown - Genuine parts". toyota.epc-data.com. Retrieved 2022-02-04.
- ^ "トヨタ チェイサー 100系 XL/ラフィーネ 1800cc(SX100)AT FR" (in Japanese). IID, Inc. Retrieved 2022-03-29.
- ^ Johnson, Erik (November 2008). "Toyota Camry CNG Hybrid Concept - Auto Shows". Car and Driver. Hachette Filipacchi Media. Retrieved 2010-06-15.
Bibliography
[edit]- Yamaguchi, Jack K. (1985). Lösch, Annamaria (ed.). "Lucrative Contraction". World Cars 1985. Pelham, NY: The Automobile Club of Italy/Herald Books: 391, 393, 395. ISBN 0-910714-17-7.
Toyota S engine
View on GrokipediaGeneral Overview
Introduction and History
The Toyota S engine family comprises a series of inline-four petrol engines with displacements ranging from 1.8 to 2.2 liters, manufactured by Toyota Motor Corporation from 1981 to 2007.[4] These engines were designed primarily for mid-size vehicles, emphasizing balance between performance, fuel economy, and durability.[5] Introduced as part of Toyota's response to evolving market demands for efficient yet powerful powertrains, the S series marked a significant step in the company's engine development, building on lessons from prior designs while incorporating advanced manufacturing techniques.[6] The origins of the S engines trace back to the early 1980s, amid post-oil crisis pressures to improve emissions compliance, fuel efficiency, and overall vehicle appeal for personal use rather than commercial applications.[6] They evolved from the compact-focused A-series engines, which lacked sufficient power for larger classes, by adopting a more robust architecture suited to mid-size sedans and coupes.[5] Debuting under the LASRE (Lightweight Advanced Super Response Engine) technology banner, the series prioritized reduced weight, enhanced combustion efficiency, and responsive performance through innovations like improved intake systems and timing belts.[6] The initial 1S variant was completed in July 1981 and entered production for models like the Corona in June of that year at the Kamigo Plant.[7] Key milestones included the full launch of the 1S engine in 1982, followed by the 2S in 1982 and the 3S in 1984 to broaden application across front- and rear-wheel-drive platforms.[8] The mid-1980s saw expansion into performance-oriented variants, enhancing Toyota's competitiveness in sports models.[5] Production gradually wound down as the AZ series took over from 2000 onward, with the AR series succeeding it later; while some older references suggest an earlier cessation around 2005, verified records confirm the final S engines were produced in 2007.[5][9] Throughout its lifespan, the S engine family powered iconic Toyota vehicles such as the Camry, Celica, MR2, and RAV4, contributing to the brand's reputation for reliable, efficient mid-size offerings that achieved widespread global adoption.[8] Their cast-iron block paired with an aluminum cylinder head exemplified Toyota's focus on durability and thermal management, influencing subsequent engine designs.[4]Design Principles and Innovations
The Toyota S engine family adheres to a core architecture centered on an inline-four configuration, which provides a balance of smoothness and compactness suitable for mid-size vehicles. The engine block is constructed from cast iron to ensure exceptional durability and resistance to thermal stress over extended service life, while the cylinder head is made of aluminum alloy to reduce overall weight and improve heat dissipation. Depending on the specific application, the valvetrain features either a single overhead camshaft (SOHC) for economy-oriented variants or a dual overhead camshaft (DOHC) setup in higher-performance models, enabling optimized valve timing for varied operational demands.[10][11] Central to the S engine's design philosophy is the LASRE (Lightweight, Advanced, Super Response Engine) concept, developed by Toyota in the late 1970s to address the oil crisis and stringent regulatory pressures. This approach emphasizes lightweight components, such as sintered hollow camshafts and forged connecting rods, to minimize mass without compromising structural integrity, resulting in engines that weigh significantly less than predecessors—for instance, the 1S-U variant. The principles also prioritize a simple yet robust construction for reliability and low maintenance, paired with belt-driven overhead cams via a timing belt for quieter operation and efficient power delivery. Economical fuel use is achieved through refined combustion chambers and intake systems that enhance volumetric efficiency, fostering responsive acceleration and reduced emissions across the family.[6][12] Key innovations in the S engine series include the early adoption of multi-point electronic fuel injection (EFI) systems in the early 1980s, which replaced carburetors to enable precise air-fuel mixture control and better atomization for improved power and efficiency. Later iterations incorporated hydraulic valve lash adjusters to automatically compensate for thermal expansion, eliminating the need for periodic manual adjustments and reducing operational noise. Performance-oriented variants further benefited from variable intake systems, such as resonance-tuned manifolds, which adjust airflow paths to broaden the torque curve and enhance mid-range response. These advancements built on the LASRE framework to deliver a versatile platform adaptable to diverse vehicle requirements.[12][6] The S engines were engineered to comply with Japan's evolving emissions standards, particularly the 1978 regulations that mandated significant reductions in hydrocarbons, carbon monoxide, and nitrogen oxides amid global environmental concerns. This compliance was facilitated through optimized combustion processes and the integration of catalytic converters, achieving leaner air-fuel ratios without sacrificing drivability. Some FE-designated variants within the family employed lean-burn technology, operating at equivalence ratios up to 22:1 to further lower fuel consumption and NOx emissions by promoting more complete combustion at lower temperatures.[6][13] Under-documented aspects of the S engine's reliability include enhancements to internal components post-1990, such as refined piston ring designs with improved sealing and wear-resistant materials, which contributed to notably low oil consumption rates even in high-mileage applications. These features, often highlighted in service literature for their role in extending engine life beyond 200,000 kilometers with minimal intervention, underscore Toyota's emphasis on long-term durability in the LASRE lineage.[6]Reference Tables
Table of S Engine Variants
The Toyota S engine family encompasses a range of inline-four gasoline engines produced from the early 1980s to the mid-2000s, with displacements primarily between 1.8 and 2.2 liters. The following table provides a summary of key variants, focusing on structural and production details for quick reference. Configurations use standard notations: SOHC or DOHC for valve train, C for carburetor, i for electronic fuel injection (EFI), G for performance-oriented DOHC head, and T for turbocharging. Production years are approximate based on primary applications and may vary by market; bore and stroke dimensions are consistent within displacement classes unless noted.[6][5][14][2]| Variant Code | Displacement (cc) | Configuration | Production Years | Bore × Stroke (mm) |
|---|---|---|---|---|
| 1S-U | 1832 | SOHC 8-valve, C | 1982–1985 | 80.5 × 89.9 |
| 1S-LU | 1832 | SOHC 8-valve lean burn, C | 1983–1987 | 80.5 × 89.9 |
| 1S-iLU | 1832 | SOHC 8-valve, i | 1984–1988 | 80.5 × 89.9 |
| 1S-ELU | 1832 | SOHC 8-valve lean burn, i | 1985–1988 | 80.5 × 89.9 |
| 2S-C | 1995 | SOHC 8-valve, C | 1985–1988 | 84.0 × 90.0 |
| 2S-E | 1995 | SOHC 8-valve, i | 1985–1988 | 84.0 × 90.0 |
| 3S-FC | 1998 | SOHC 16-valve, C | 1987–1991 | 86.0 × 86.0 |
| 3S-FE | 1998 | SOHC 16-valve, i | 1987–2001 | 86.0 × 86.0 |
| 3S-GE (Gen 1-4) | 1998 | DOHC 16-valve G, i | 1984–2000 | 86.0 × 86.0 |
| 3S-GE (Gen 5) | 1998 | DOHC 24-valve G, i | 2000–2005 | 86.0 × 86.0 |
| 3S-GTE (Gen 1) | 1998 | DOHC 16-valve G T, i | 1986–1989 | 86.0 × 86.0 |
| 3S-GTE (Gen 2) | 1998 | DOHC 16-valve G T, i | 1990–1993 | 86.0 × 86.0 |
| 3S-GTE (Gen 3) | 1998 | DOHC 16-valve G T, i | 1994–1999 | 86.0 × 86.0 |
| 3S-GTE (Gen 4) | 1998 | DOHC 16-valve G T, i | 2000–2005 | 86.0 × 86.0 |
| 3S-GTE (Gen 5) | 1998 | DOHC 16-valve G T, i | 2005–2007 | 86.0 × 86.0 |
| 3S-FSE | 1998 | DOHC 16-valve direct i | 1997–2001 | 86.0 × 86.0 |
| 4S-Fi | 1838 | SOHC 16-valve, C | 1987–1991 | 82.5 × 86.0 |
| 4S-FE | 1838 | SOHC 16-valve, i | 1990–2001 | 82.5 × 86.0 |
| 5S-FE | 2164 | SOHC 16-valve, i | 1992–2001 | 87.0 × 91.0 |
| 5S-FNE | 2164 | SOHC 16-valve, i (CNG) | 1999–2001 | 87.0 × 91.0 |
Performance Comparison Table
The Toyota S engine family demonstrates significant evolution in performance metrics across its variants, with power outputs ranging from approximately 90 PS in early naturally aspirated models to over 260 PS in later turbocharged iterations, reflecting advancements in turbocharging, valve timing, and electronic fuel injection. Torque delivery also improved progressively, enabling better low-end response in later designs, while compression ratios generally hovered around 9:1 for balance between efficiency and durability, though turbo variants used lower ratios to accommodate boost. Redline RPM increased with DOHC configurations, allowing higher peak power, and fuel economy estimates improved modestly with multi-point injection, typically achieving 8-12 km/L in combined driving depending on vehicle application and era. These trends highlight Toyota's focus on balancing power gains with reliability for mid-size sedans and sports coupes.[16][17][18]| Variant | Max Power (kW/PS at RPM) | Max Torque (Nm at RPM) | Compression Ratio | Redline RPM | Fuel Economy (km/L combined, est.) |
|---|---|---|---|---|---|
| 1S-U | 74/100 at 5,200 | 152 at 3,400 | 9.0:1 | ~5,500 | 9-10 |
| 1S-LU | 74/100 at 5,400 | 152 at 3,500 | 9.1:1 | ~5,500 | 9-10 |
| 1S-iLU | 77/105 at 5,400 | 157 at 3,400 | 9.0:1 | ~5,600 | 10-11 |
| 1S-ELU | 85/115 at 5,400 | 165 at 2,800 | 9.3:1 | ~5,600 | 10-11 |
| 2S-C | 73/99 at 5,200 | 157 at 3,200 | 8.7:1 | ~5,500 | 8-9 |
| 2S-E | 90/122 at 5,400 | 171 at 4,000 | 9.3:1 | ~5,800 | 9-10 |
| 3S-FC | 80/108 at 5,600 | 157 at 2,800 | 9.5:1 | ~6,000 | 11-12 (lean-burn optimized) |
| 3S-FE | 96/130 at 5,400 (typ.) | 191 at 4,400 | 9.5:1 | ~6,500 | 10-12 |
| 3S-GTE Gen4 | 191/260 at 6,200 | 353 at 4,000 | 8.5:1 | ~7,500 | 8-10 (under boost) |
| 5S-FE | 97/132 at 5,400 | 197 at 4,400 | 9.5:1 | ~6,500 | 9-11 |
1S Engine
1S-U
The 1S-U is the inaugural variant of Toyota's S engine family, serving as a foundational inline-four powerplant introduced in 1981 for rear-wheel-drive passenger cars.[12] This carbureted engine emphasized reliability, fuel efficiency, and smooth power delivery, marking Toyota's shift toward more compact, overhead-cam designs in the early 1980s. With a displacement of 1832 cc achieved via a bore of 80.5 mm and stroke of 90 mm, it featured a single overhead camshaft (SOHC) head with 8 valves and a cast-iron block for durability in everyday use.[23] Designed under Toyota's LASRE (Low-As-Possible Specific Fuel Consumption Realized by Engine development) principles, the 1S-U utilized a basic single-carburetor setup to prioritize economy without sacrificing drivability, making it ideal for mid-size sedans and coupes. Its 9.0:1 compression ratio supported regular unleaded fuel, contributing to broad market applicability in Japan and select export regions. Peak output reached 100 PS (74 kW) at 5400 rpm, paired with 152 Nm of torque at 3400 rpm, providing adequate mid-range pull for urban and highway driving.[12][24] Production spanned 1982 to 1985, with the engine tuned for smooth low-end torque to enhance sedan comfort and responsiveness.[25] Initial applications included the Toyota Corona (T150 series) sedan and hardtop, where it powered base and mid-trim models for balanced performance in family vehicles.[26] The engine also equipped the Celica (A60 series) liftback and coupe, offering sporty yet efficient propulsion in the rear-wheel-drive platform.[27] Additionally, it appeared in early front-wheel-drive models like the Camry (V10), adapting to transverse mounting for broader versatility in compact executive cars. As the first S-series engine, the 1S-U laid the groundwork for subsequent variants by focusing on refined torque characteristics suited to sedan-oriented driving dynamics.[24]1S-LU
The 1S-LU is a carbureted inline-four engine in Toyota's S series, sharing the core design of the 1S-U but modified for transverse mounting in front-wheel-drive vehicles. With a displacement of 1,832 cc, bore of 80.5 mm, and stroke of 89.9 mm, it features a cast-iron block, aluminum cylinder head, and SOHC valvetrain with eight valves. Output is rated at 100 PS (74 kW) at 5,400 rpm and 152 Nm of torque at 3,500 rpm, with a compression ratio of 9.3:1. Production occurred from 1983 to 1986.[28][29] Key modifications in the 1S-LU focused on adapting the base 1S design for transverse orientation, incorporating weight-reduction technologies and a compact layout to suit front-wheel-drive platforms while maintaining durability. These changes included optimizations for oil flow in the transverse setup, with an enhanced oil pump and refined passages to minimize wear during extended operation and high-mileage scenarios. The engine also benefited from S-series innovations like a sinter-bonded hollow camshaft and sinter-forged connecting rods, which improved internal efficiency and longevity.[29][30] Applications centered on updated mid-size sedans and liftbacks, including the seventh-generation Toyota Corona (grades such as 1800 EX Saloon, 1800 GX, and 1800 DX) and the V10-series Camry, particularly in export markets like Europe and North America where front-wheel-drive models gained traction. In these vehicles, the 1S-LU powered entry-level trims, contributing to fuel economy of approximately 14.0 km/L under the 10-mode test cycle. It was less common in the Japanese domestic market, where fuel-injected variants supplanted carbureted options more rapidly.[28]1S-iLU
The 1S-iLU is an early fuel-injected variant of Toyota's 1S engine family, introduced as part of the S-series lineup for front-wheel-drive applications in the mid-1980s. Building on the carbureted predecessors like the 1S-U and 1S-LU, it incorporated electronic fuel injection to meet evolving emissions requirements while maintaining the core architecture of the 1.8-liter inline-four engine. Produced from 1984 to 1987, this engine emphasized reliability and efficiency for compact sedans and coupes.[14][31] With a displacement of 1832 cc, achieved via a bore of 80.5 mm and stroke of 90.0 mm, the 1S-iLU delivered 77 kW (105 PS) at 5400 rpm and 157 Nm of torque at 3000 rpm.[14][32] It featured a single-point (central) electronic fuel injection system, denoted by the "i" suffix, which sprayed fuel into the intake manifold for more precise metering compared to carbureted setups.[14] The "LU" designation retained the low-emission oil system and tuning from prior models, including a 4.0-liter oil capacity and compatibility with API SF or higher oils like 10W-30.[14] This SOHC eight-valve design used a cast-iron block and aluminum head with a 9.0:1 compression ratio, prioritizing smooth operation over high performance.[14] The 1S-iLU powered the front-wheel-drive Corona Coupe (2000GT-R), 4-door Sedan (SX-R), and 5-door (SX) models.[31][33] In these vehicles, it provided adequate power for daily driving, paired with either manual or automatic transmissions.[32] For the Corona, it served as the base engine in front-wheel-drive configurations, contributing to the model's fuel efficiency of around 12 km/L in 10-mode testing.[31] Key to its design was compliance with 1980s Japanese emissions standards, achieved through the central injection system and LU-specific tuning that reduced hydrocarbons and carbon monoxide without sacrificing drivability. The electronic fuel injection also enabled smoother throttle response than carbureted equivalents, with more consistent fuel delivery across operating conditions.[17] Overall, the 1S-iLU represented Toyota's transition to EFI in the S-series, balancing emissions control with practical performance for urban vehicles.[14]1S-ELU
The 1S-ELU represents the culminating variant of Toyota's 1S engine series, emphasizing electronic fuel management and efficiency enhancements through 1988. Introduced in October 1983, it served as an advanced adaptation of the base 1S design, incorporating multi-point electronic fuel injection (EFI) for precise air-fuel mixture control.[34] With a displacement of 1,832 cc achieved via a bore of 80.5 mm and stroke of 90 mm, the 1S-ELU features a single overhead camshaft (SOHC) with an 8-valve head. It produces 115 PS (85 kW) at 5,400 rpm and 164 Nm (16.7 kg-m) of torque at 4,000 rpm, benefiting from ECU-controlled ignition timing that adjusts spark advance for optimal combustion across operating conditions.[34][35] The Electronic Lean-burn (EL) system enables operation with air-fuel ratios up to 18:1 under light loads, promoting complete combustion and reducing fuel consumption while maintaining drivability.[34] Primarily deployed in front-wheel-drive Toyota Corona (ST150 series, including EX Saloon AD grade) and Carina ED models, the 1S-ELU supported transverse mounting in these mid-size vehicles, contributing to their responsive performance in urban and highway settings.[35][34] Its design prioritized fuel economy, achieving 12.2 km/L in Japan's 10-mode test cycle in the Carina ED when paired with a 5-speed manual transmission.[36] As the terminal iteration of the 1S lineup before Toyota shifted focus to the expanded 2S and 3S series, the 1S-ELU underscored the evolution of EFI within the S family, bridging carbureted predecessors to more sophisticated lean-burn architectures.[35]2S Engine
2S-C
The 2S-C engine is a carbureted variant of Toyota's S-series, designed as an enlarged iteration of the 1S engine to provide greater low-end torque for mid-size sedans and coupes. It features a single overhead camshaft (SOHC) with 8 valves and a displacement of 1,995 cc, achieved through a scaled-up block with a bore of 84.0 mm and stroke of 89.9 mm.[19] The engine employs a basic carburetor fuel system and a compression ratio of 8.7:1, prioritizing reliability and smooth operation over high-revving performance.[19] This powerplant delivers 73 kW (99 PS; 98 hp) at 5,200 rpm and 157 N⋅m (116 lb⋅ft) of torque at 3,200 rpm, offering adequate pulling power for everyday driving in larger vehicles without the complexity of electronic fuel injection.[37][38] Production spanned from 1983 to 1985, reflecting a focused role in meeting transitional market needs during the shift toward more efficient designs.[37] The 2S-C found primary application in the Toyota Corona (ST141 series) and Celica models (A60 series), where it powered non-performance-oriented variants seeking a balanced 2.0-liter option for improved drivability in sedans and coupes.[19][39] Its relatively short production run addressed specific demands for torque-focused engines in markets transitioning from rear-wheel-drive platforms to more modern setups, emphasizing durability in daily-use vehicles.[39]2S-E
The 2S-E is a fuel-injected variant of the Toyota S-series engine family, featuring a displacement of 1995 cc, a single overhead camshaft (SOHC) with 16 valves, and electronic fuel injection (EFI) system. Produced from 1982 to 1987, power output varied by variant and market: the base 2S-E produced approximately 79 kW (108 PS; 106 hp) at 5,200 rpm and 153 N⋅m (113 lb⋅ft) at 2,400 rpm, while the 2S-ELU variant delivered 88 kW (120 PS; 118 hp) at 5,600 rpm and 173 N⋅m (128 lb⋅ft) at 4,400 rpm, with strong low-end torque availability.[37][19] This engine incorporates multi-point fuel injection and electronic engine controls to optimize combustion and emissions, representing an advancement over the carbureted 2S-C predecessor by enhancing fuel delivery precision and achieving better fuel efficiency.[40] Specific sub-designations of the 2S-E include the 2S-EL, 2S-ELU, and 2S-ELC, which were tuned for emissions compliance, including lean-burn technology in EL variants for improved efficiency. The 2S-ELU was used in certain markets like North America for front-wheel-drive applications.[19][41] The 2S-E was primarily applied in mid-size sedans, powering the second-generation Toyota Camry (V20 chassis) in markets like Japan and North America, as well as the Toyota Vista (T180 series, early models). These installations utilized transverse mounting for compact packaging in front-wheel-drive platforms, contributing to the vehicles' reputation for smooth operation and reliability. Despite its improvements, the 2S-E was phased out by the late 1980s in favor of the more advanced 3S-series engines, which offered greater power and refinement for subsequent models.[40][42]3S-FE Engine
3S-FC
The Toyota 3S-FC is a 2.0-liter inline-four gasoline engine from the S series, featuring carburetion for cost-sensitive applications and serving as an early variant before the widespread adoption of electronic fuel injection in the lineup. Produced from 1986 to 1992, it displaces 1,998 cc with a square bore and stroke of 86 mm × 86 mm, a compression ratio of 9.8:1, and a cast iron cylinder block paired with an aluminum DOHC 16-valve cylinder head.[43] The engine uses a timing belt drive and requires 3.9 liters of 5W-30 oil for lubrication.[43] Power output is rated at 111 hp, with peak torque of 166 Nm available at 3,200 rpm, making it suitable for mid-size sedans in regions where simpler fuel delivery systems were preferred over more advanced EFI setups.[43] This carbureted design draws from the foundational architecture of prior S-series engines like the 2S-C, emphasizing reliability and ease of maintenance in non-premium markets while avoiding the complexity of features like T-VIS found in performance-oriented siblings.[4] Applications were confined to select models, including the Toyota Camry (V20) from 1986 to 1992 and the Holden Apollo (JK) from 1989 to 1992 in export markets, as well as Japanese Domestic Market vehicles such as the Toyota Corona (T150) from 1987 to 1990.[43][44] Production volumes were low, reflecting its niche role as a transitional powerplant in Toyota's lineup during the mid-1980s shift toward fuel-injected engines for broader global compliance and efficiency standards.[4]3S-FE
The 3S-FE is a 2.0-liter inline-four gasoline engine from Toyota's S-series family, characterized by a double overhead camshaft (DOHC) configuration with 16 valves, electronic fuel injection (EFI), and a displacement of 1,998 cc derived from a bore and stroke of 86 mm each. Introduced in 1987 as a mass-market powerplant sharing the basic cast-iron block design with the carbureted 3S-FC predecessor, it was optimized for front-wheel-drive transverse applications in compact and mid-size vehicles, prioritizing durability, low-end torque, and compliance with evolving emissions regulations. Power output varied by market and iteration, ranging from 82 kW (112 PS) to 96 kW (130 PS) at around 5,200–5,600 rpm, with torque between 162 Nm and 186 Nm at 2,800–4,400 rpm (representative figures; actual values depend on regional standards like U.S. EPA or European norms).[18][45][46] The engine underwent three main evolutions to enhance efficiency and meet stricter environmental requirements while maintaining its reputation for longevity, often exceeding 300,000 km with proper maintenance. Early versions, produced from 1987 to 1991, featured a compression ratio of 9.3:1 and generated 82 kW (112 PS) in U.S.-spec models like the Camry, with basic multi-point EFI and no variable valve timing. Mid-cycle updates from 1992 to 1996 raised the compression to 9.5:1, yielding 88 kW (120 PS) through refined intake manifolds and electronic throttle control, though variable valve timing was not standard on all variants—instead, some markets received lean-burn capability for up to 10% better fuel economy under light loads. Late models from 1997 to 2001 achieved 96 kW (130 PS) with a 9.8:1 compression ratio, distributorless ignition (DIS), and enhanced exhaust gas recirculation (EGR) systems to comply with Euro 3 standards introduced in 2000, including updated catalytic converters for reduced NOx emissions.[47][48][5] Key features of the 3S-FE included its robust closed-deck cast-iron block for high rigidity, aluminum cylinder head with gear-driven exhaust camshaft to minimize belt wear, and hydraulic lash adjusters for quiet operation. Lean-burn technology, implemented in select Japanese and European variants during the mid-1990s, allowed ultra-lean air-fuel mixtures (up to 20:1) at part throttle for improved mileage without sacrificing drivability, while EGR valves recirculated 5–15% of exhaust gases to lower combustion temperatures and emissions. The engine's transverse FWD orientation facilitated compact packaging in platforms like the Celica and RAV4, with a dry weight of approximately 135 kg contributing to balanced vehicle dynamics. No turbocharging or performance-oriented modifications were applied, distinguishing it from the DOHC 3S-GE sibling.[5][46][18] Applications spanned several Toyota models, primarily in sedan, coupe, and SUV segments. It powered the Camry V20 (export markets, 1987-1991) and Camry V30 (Japan, 1990-1996), the Celica (T180 and T200 series) from 1987 to 1993 as the base engine, and the first-generation RAV4 (XA10) from 1994 to 2000 in 2WD configurations. These deployments highlighted its versatility in family-oriented vehicles, where it paired with 5-speed manuals or 4-speed automatics for combined fuel economy of 8–10 L/100 km.[45][49][50] As the most prolific non-performance variant in the S series, the 3S-FE benefited from incremental 2001 refinements, such as improved piston coatings and ECU mapping, to align with global Euro 3 mandates while addressing prior concerns like occasional connecting rod bolt stretching in high-mileage units—issues mitigated via service bulletins recommending torque checks. Its widespread adoption underscored Toyota's focus on refined, everyday propulsion.[5][18]| Evolution | Years | Compression Ratio | Power | Torque | Key Changes |
|---|---|---|---|---|---|
| Early | 1987–1991 | 9.3:1 | 82 kW (112 PS) @ 5,200 rpm | 162 Nm @ 2,800 rpm | Basic EFI, U.S. EPA compliance (representative; varies by market) |
| Mid | 1992–1996 | 9.5:1 | 88 kW (120 PS) @ 5,400 rpm | 169 Nm @ 4,000 rpm | Lean-burn option, refined ECU (representative; varies by market) |
| Late | 1997–2001 | 9.8:1 | 96 kW (130 PS) @ 5,400 rpm | 186 Nm @ 4,400 rpm | DIS ignition, EGR enhancements for Euro 3 (representative; varies by market) |