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Titanium
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| Titanium | ||||||||||||||||||||||||||||||||||||||||||||||
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| Pronunciation | ||||||||||||||||||||||||||||||||||||||||||||||
| Appearance | silvery grey-white metallic | |||||||||||||||||||||||||||||||||||||||||||||
| Standard atomic weight Ar°(Ti) | ||||||||||||||||||||||||||||||||||||||||||||||
| Titanium in the periodic table | ||||||||||||||||||||||||||||||||||||||||||||||
| Atomic number (Z) | 22 | |||||||||||||||||||||||||||||||||||||||||||||
| Group | group 4 | |||||||||||||||||||||||||||||||||||||||||||||
| Period | period 4 | |||||||||||||||||||||||||||||||||||||||||||||
| Block | d-block | |||||||||||||||||||||||||||||||||||||||||||||
| Electron configuration | [Ar] 3d2 4s2 | |||||||||||||||||||||||||||||||||||||||||||||
| Electrons per shell | 2, 8, 10, 2 | |||||||||||||||||||||||||||||||||||||||||||||
| Physical properties | ||||||||||||||||||||||||||||||||||||||||||||||
| Phase at STP | solid | |||||||||||||||||||||||||||||||||||||||||||||
| Melting point | 1941 K (1668 °C, 3034 °F) | |||||||||||||||||||||||||||||||||||||||||||||
| Boiling point | 3560 K (3287 °C, 5949 °F) | |||||||||||||||||||||||||||||||||||||||||||||
| Density (at 20° C) | 4.502 g/cm3 [4] | |||||||||||||||||||||||||||||||||||||||||||||
| when liquid (at m.p.) | 4.11 g/cm3 | |||||||||||||||||||||||||||||||||||||||||||||
| Heat of fusion | 14.15 kJ/mol | |||||||||||||||||||||||||||||||||||||||||||||
| Heat of vaporization | 425 kJ/mol | |||||||||||||||||||||||||||||||||||||||||||||
| Molar heat capacity | 25.060 J/(mol·K) | |||||||||||||||||||||||||||||||||||||||||||||
Vapor pressure
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| Atomic properties | ||||||||||||||||||||||||||||||||||||||||||||||
| Oxidation states | common: +4 −2,[5] −1,[6] 0,[7] +1,[8] +2,[6] +3[6] | |||||||||||||||||||||||||||||||||||||||||||||
| Electronegativity | Pauling scale: 1.54 | |||||||||||||||||||||||||||||||||||||||||||||
| Ionization energies |
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| Atomic radius | empirical: 147 pm | |||||||||||||||||||||||||||||||||||||||||||||
| Covalent radius | 160±8 pm | |||||||||||||||||||||||||||||||||||||||||||||
| Other properties | ||||||||||||||||||||||||||||||||||||||||||||||
| Natural occurrence | primordial | |||||||||||||||||||||||||||||||||||||||||||||
| Crystal structure | hexagonal close-packed (hcp) (hP2) | |||||||||||||||||||||||||||||||||||||||||||||
| Lattice constants | a = 295.05 pm c = 468.33 pm (at 20 °C)[4] | |||||||||||||||||||||||||||||||||||||||||||||
| Thermal expansion | 9.68×10−6/K (at 20 °C)[a] | |||||||||||||||||||||||||||||||||||||||||||||
| Thermal conductivity | 21.9 W/(m⋅K) | |||||||||||||||||||||||||||||||||||||||||||||
| Electrical resistivity | 420 nΩ⋅m (at 20 °C) | |||||||||||||||||||||||||||||||||||||||||||||
| Magnetic ordering | paramagnetic | |||||||||||||||||||||||||||||||||||||||||||||
| Molar magnetic susceptibility | +153.0×10−6 cm3/mol (293 K)[9] | |||||||||||||||||||||||||||||||||||||||||||||
| Young's modulus | 116 GPa | |||||||||||||||||||||||||||||||||||||||||||||
| Shear modulus | 44 GPa | |||||||||||||||||||||||||||||||||||||||||||||
| Bulk modulus | 110 GPa | |||||||||||||||||||||||||||||||||||||||||||||
| Speed of sound thin rod | 5090 m/s (at r.t.) | |||||||||||||||||||||||||||||||||||||||||||||
| Poisson ratio | 0.32 | |||||||||||||||||||||||||||||||||||||||||||||
| Mohs hardness | 6.0 | |||||||||||||||||||||||||||||||||||||||||||||
| Vickers hardness | 830–3420 MPa | |||||||||||||||||||||||||||||||||||||||||||||
| Brinell hardness | 716–2770 MPa | |||||||||||||||||||||||||||||||||||||||||||||
| CAS Number | 7440-32-6 | |||||||||||||||||||||||||||||||||||||||||||||
| History | ||||||||||||||||||||||||||||||||||||||||||||||
| Naming | after the Titans of Greek mythology | |||||||||||||||||||||||||||||||||||||||||||||
| Discovery | William Gregor (1791) | |||||||||||||||||||||||||||||||||||||||||||||
| First isolation | Jöns Jakob Berzelius (1825) | |||||||||||||||||||||||||||||||||||||||||||||
| Named by | Martin Heinrich Klaproth (1795) | |||||||||||||||||||||||||||||||||||||||||||||
| Isotopes of titanium | ||||||||||||||||||||||||||||||||||||||||||||||
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Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength that is resistant to corrosion in sea water, aqua regia, and chlorine.
Titanium was discovered in Cornwall, Great Britain, by William Gregor in 1791 and was named by Martin Heinrich Klaproth after the Titans of Greek mythology. The element occurs within a number of minerals, principally rutile and ilmenite, which are widely distributed in the Earth's crust and lithosphere; it is found in almost all living things, as well as bodies of water, rocks, and soils.[11] The metal is extracted from its principal mineral ores by the Kroll and Hunter processes.[12] The most common compound, titanium dioxide (TiO2), is a popular photocatalyst and is used in the manufacture of white pigments.[13] Other compounds include titanium tetrachloride (TiCl4), a component of smoke screens and catalysts; and titanium trichloride (TiCl3), which is used as a catalyst in the production of polypropylene.[11]
Titanium can be alloyed with iron, aluminium, vanadium, and molybdenum, among other elements. The resulting titanium alloys are strong, lightweight, and versatile, with applications including aerospace (jet engines, missiles, and spacecraft), military, industrial processes (chemicals and petrochemicals, desalination plants, pulp, and paper), automotive, agriculture (farming), sporting goods, jewelry, and consumer electronics.[11] Titanium is also considered one of the most biocompatible metals, leading to a range of medical applications including prostheses, orthopedic implants, dental implants, and surgical instruments.[14]
The two most useful properties of the metal are its corrosion resistance and strength-to-density ratio, the highest of any metallic element.[15] In its unalloyed condition, titanium is as strong as some steels, but less dense.[16] There are two allotropic forms[17] and five naturally occurring isotopes of this element, 46Ti through 50Ti, with 48Ti being the most abundant (73.8%).[18]
Characteristics
[edit]Physical properties
[edit]As a metal, titanium is recognized for its high strength-to-weight ratio.[17] It is a strong metal with low density that is quite ductile (especially in an oxygen-free environment),[11] lustrous, and metallic-white in color.[19] Due to its relatively high melting point (1,668 °C or 3,034 °F) it has sometimes been described as a refractory metal, but this is not the case.[20] It is paramagnetic and has fairly low electrical and thermal conductivity compared to other metals.[11] Titanium is superconducting when cooled below its critical temperature of 0.49 K.[21][22]
Commercially pure (99.2% pure) grades of titanium have ultimate tensile strength of about 434 MPa (63,000 psi), equal to that of common, low-grade steel alloys, but are less dense. Titanium is 60% denser than aluminium, but more than twice as strong[16] as the most commonly used 6061-T6 aluminium alloy. Certain titanium alloys (e.g., Beta C) achieve tensile strengths of over 1,400 MPa (200,000 psi).[23] However, titanium loses strength when heated above 430 °C (806 °F).[24]
Titanium is not as hard as some grades of heat-treated steel; it is non-magnetic and a poor conductor of heat and electricity. Machining requires precautions, because the material can gall unless sharp tools and proper cooling methods are used. Like steel structures, those made from titanium have a fatigue limit that guarantees longevity in some applications.[19]
The metal is a dimorphic allotrope of a hexagonal close packed α form that changes into a body-centered cubic (lattice) β form at 882 °C (1,620 °F).[24][25] The specific heat of the α form increases dramatically as it is heated to this transition temperature but then falls and remains fairly constant for the β form regardless of temperature.[24]
Chemical properties
[edit]
Like aluminium and magnesium, the surface of titanium metal and its alloys oxidizes immediately upon exposure to air to form a thin non-porous passivation layer that protects the bulk metal from further oxidation or corrosion.[11] When it first forms, this protective layer is only 1–2 nm thick but it continues to grow slowly, reaching a thickness of 25 nm in four years.[27] This layer gives titanium excellent resistance to corrosion against oxidizing acids, but it will dissolve in dilute hydrofluoric acid, hot hydrochloric acid, and hot sulfuric acid.[28]
Titanium is capable of withstanding attack by dilute sulfuric and hydrochloric acids at room temperature, chloride solutions, and most organic acids.[12] However, titanium is corroded by concentrated acids.[29] Titanium burns in normal air at temperatures lower than its melting point, so melting the metal is possible only in an inert atmosphere or vacuum.[12] At room temperature, titanium is fairly inert to halogens, but will violently combine with chlorine and bromine at 550 °C (1,022 °F) to form titanium tetrachloride and titanium tetrabromide, respectively.[28]
Titanium readily reacts with oxygen at 1,200 °C (2,190 °F) in air, and at 610 °C (1,130 °F) in pure oxygen, forming titanium dioxide.[17] This oxide is also formed by reaction between titanium and pure oxygen at room temperature and pressure of 25 bars (2,500 kPa).[28] Titanium is one of the few elements that burns in pure nitrogen gas, reacting at 800 °C (1,470 °F) to form titanium nitride, which causes embrittlement.[30]
Occurrence
[edit]Titanium is the ninth-most abundant element in Earth's crust (0.63% by mass)[31] and the seventh-most abundant metal. It is present as oxides in most igneous rocks, in sediments derived from them, in living things, and natural bodies of water.[11][12] Of the 801 types of igneous rocks analyzed by the United States Geological Survey, 784 contained titanium. Its proportion in soils is approximately 0.5–1.5%.[31]
Common titanium-containing minerals are anatase, brookite, ilmenite, perovskite, rutile, and titanite (sphene).[27] Akaogiite is an extremely rare mineral consisting of titanium dioxide. Of these minerals, only rutile and ilmenite have economic importance, yet even they are difficult to find in high concentrations. About 6.0 and 0.7 million tonnes of those minerals were mined in 2011, respectively.[32] Significant titanium-bearing ilmenite deposits exist in Australia, Canada, China, India, Mozambique, New Zealand, Norway, Sierra Leone, South Africa, and Ukraine.[27] Total reserves of anatase, ilmenite, and rutile are estimated to exceed 2 billion tonnes.[32]
The concentration of titanium is about 4 picomolar in the ocean. At 100 °C, the concentration of titanium in water is estimated to be less than 10−7 M at pH 7. The identity of titanium species in aqueous solution remains unknown because of its low solubility and the lack of sensitive spectroscopic methods, although only the 4+ oxidation state is stable in air. No evidence exists for a biological role, although rare organisms are known to accumulate high concentrations of titanium.[33]
Titanium is contained in meteorites, and it has been detected in the Sun and in M-type stars[12] (the coolest type) with a surface temperature of 3,200 °C (5,790 °F).[34] Rocks brought back from the Moon during the Apollo 17 mission are composed of 12.1% TiO2.[12] Native titanium is only found in rocks that have been exposed to pressures between roughly 2.8 to 4.0 gigapascal on Earth,[35] but it has been identified in nanocrystals on the Moon.[36]
Isotopes
[edit]Naturally occurring titanium is composed of five stable isotopes: 46Ti, 47Ti, 48Ti, 49Ti, and 50Ti, with 48Ti being the most abundant (73.8% natural abundance). Twenty-three radioisotopes have been characterized,[b] the most stable of which are 44Ti with a half-life of 63 years; 45Ti, 184.8 minutes; 51Ti, 5.76 minutes; and 52Ti, 1.7 minutes. All other radioactive isotopes have half-lives less than 33 seconds, with the majority less than half a second.[18][37]
The isotopes of titanium range from 39Ti to 66Ti.[39][38] The primary decay mode for isotopes lighter than 46Ti is positron emission (with the exception of 44Ti which undergoes electron capture), leading to isotopes of scandium, and the primary mode for isotopes heavier than 50Ti is beta emission, leading to isotopes of vanadium.[18] Titanium becomes radioactive upon bombardment with deuterons, emitting mainly positrons and hard gamma rays.[12]
Compounds
[edit]
The +4 oxidation state dominates titanium chemistry,[40] but compounds in the +3 oxidation state are also numerous.[41] Commonly, titanium adopts an octahedral coordination geometry in its complexes,[42][43] but tetrahedral TiCl4 is a notable exception. Because of its high oxidation state, titanium(IV) compounds exhibit a high degree of covalent bonding.[40]
Oxides, sulfides, and alkoxides
[edit]The most important oxide is TiO2, which exists in three important polymorphs; anatase, brookite, and rutile. All three are white diamagnetic solids, although mineral samples can appear dark, as in rutile. They adopt polymeric structures in which Ti is surrounded by six oxide ligands that link to other Ti centers.[44]
The term titanates usually refers to titanium(IV) compounds, as represented by barium titanate (BaTiO3). With a perovskite structure, this material exhibits piezoelectric properties and is used as a transducer in the interconversion of sound and electricity.[17] Many minerals are titanates, such as ilmenite (FeTiO3). Star sapphires and rubies get their asterism (star-forming shine) from the presence of titanium dioxide impurities.[27]
A variety of reduced oxides (suboxides) of titanium are known, mainly reduced stoichiometries of titanium dioxide obtained by atmospheric plasma spraying. Ti3O5, described as a Ti(IV)-Ti(III) species, is a purple semiconductor produced by reduction of TiO2 with hydrogen at high temperatures,[45] and is used industrially when surfaces need to be vapor-coated with titanium dioxide: it evaporates as pure TiO, whereas TiO2 evaporates as a mixture of oxides and deposits coatings with variable refractive index.[46] Also known is Ti2O3, with the corundum structure, and TiO, with the rock salt structure, although often nonstoichiometric.[47]
The alkoxides of titanium(IV), prepared by treating TiCl4 with alcohols, are colorless compounds that convert to the dioxide on reaction with water. They are industrially useful for depositing solid TiO2 via the sol-gel process. Titanium isopropoxide is used in the synthesis of chiral organic compounds via the Sharpless epoxidation.[48]
Titanium forms a variety of sulfides, but only TiS2 has attracted significant interest. It adopts a layered structure and was used as a cathode in the development of lithium batteries. Because Ti(IV) is a "hard cation", the sulfides of titanium are unstable and tend to hydrolyze to the oxide with release of hydrogen sulfide.[49]
Nitrides and carbides
[edit]Titanium nitride (TiN) is a refractory solid exhibiting extreme hardness, thermal/electrical conductivity, and a high melting point.[50] TiN has a hardness equivalent to sapphire and carborundum (9.0 on the Mohs scale),[51] and is often used to coat cutting tools, such as drill bits.[52] It is also used as a gold-colored decorative finish and as a barrier layer in semiconductor fabrication.[53] Titanium carbide (TiC), which is also very hard, is found in cutting tools and coatings.[54]
Halides
[edit]
Titanium tetrachloride (titanium(IV) chloride, TiCl4[55]) is a colorless volatile liquid (commercial samples are yellowish) that, in air, hydrolyzes with spectacular emission of white clouds. Via the Kroll process, TiCl4 is used in the conversion of titanium ores to titanium metal. Titanium tetrachloride is also used to make titanium dioxide, e.g., for use in white paint.[56] It is widely used in organic chemistry as a Lewis acid, for example in the Mukaiyama aldol condensation.[57] In the van Arkel–de Boer process, titanium tetraiodide (TiI4) is generated in the production of high purity titanium metal.[58]
Titanium(III) and titanium(II) also form stable chlorides. A notable example is titanium(III) chloride (TiCl3), which is used as a catalyst for production of polyolefins (see Ziegler–Natta catalyst) and a reducing agent in organic chemistry.[59]
Organometallic complexes
[edit]Owing to the important role of titanium compounds as polymerization catalyst, compounds with Ti-C bonds have been intensively studied. The most common organotitanium complex is titanocene dichloride ((C5H5)2TiCl2). Related compounds include Tebbe's reagent and Petasis reagent. Titanium forms carbonyl complexes, e.g. (C5H5)2Ti(CO)2.[60]
History
[edit]
Titanium was discovered in 1791 by the clergyman and geologist William Gregor as an inclusion of a mineral in Cornwall, Great Britain.[61] Gregor recognized the presence of a new element in ilmenite[13] when he found black sand by a stream and noticed the sand was attracted by a magnet.[61] Analyzing the sand, he determined the presence of two metal oxides: iron oxide (explaining the attraction to the magnet) and 45.25% of a white metallic oxide he could not identify.[31] Realizing that the unidentified oxide contained a metal that did not match any known element, in 1791 Gregor reported his findings in both German and French science journals: Crell's Annalen and Observations et Mémoires sur la Physique.[61][62][63] He named this oxide manaccanite.[64]
Around the same time, Franz-Joseph Müller von Reichenstein produced a similar substance, but could not identify it.[13] The oxide was independently rediscovered in 1795 by Prussian chemist Martin Heinrich Klaproth in rutile from Boinik (the German name of Bajmócska), a village in Hungary (now Bojničky in Slovakia).[61][c] Klaproth found that it contained a new element and named it for the Titans of Greek mythology.[34] After hearing about Gregor's earlier discovery, he obtained a sample of manaccanite and confirmed that it contained titanium.[66]
The currently known processes for extracting titanium from its various ores are laborious and costly; it is not possible to reduce the ore by heating with carbon (as in iron smelting) because titanium combines with the carbon to produce titanium carbide.[61] An extraction of 95% pure titanium was achieved by Lars Fredrik Nilson and Otto Petterson. To achieve this they chlorinated titanium oxide in a carbon monoxide atmosphere with chlorine gas before reducing it to titanium metal by the use of sodium.[67] Pure metallic titanium (99.9%) was first prepared in 1910 by Matthew A. Hunter at Rensselaer Polytechnic Institute by heating TiCl4 with sodium at 700–800 °C (1,292–1,472 °F) under great pressure[68] in a batch process known as the Hunter process.[12] Titanium metal was not used outside the laboratory until 1932 when William Justin Kroll produced it by reducing titanium tetrachloride (TiCl4) with calcium.[69] Eight years later he refined this process with magnesium and with sodium in what became known as the Kroll process.[69] Although research continues to seek cheaper and more efficient routes, such as the FFC Cambridge process, the Kroll process is still predominantly used for commercial production.[12][13]

Titanium of very high purity was made in small quantities when Anton Eduard van Arkel and Jan Hendrik de Boer discovered the iodide process in 1925, by reacting with iodine and decomposing the formed vapors over a hot filament to pure metal.[70]
In the 1950s and 1960s, the Soviet Union pioneered the use of titanium in military and submarine applications[68] (Alfa class and Mike class)[71] as part of programs related to the Cold War.[72] Starting in the early 1950s, titanium came into use extensively in military aviation, particularly in high-performance jets, starting with aircraft such as the F-100 Super Sabre and Lockheed A-12 and SR-71.[73]
Throughout the Cold War period, titanium was considered a strategic material by the U.S. government, and a large stockpile of titanium sponge (a porous form of the pure metal) was maintained by the Defense National Stockpile Center, until the stockpile was dispersed in the 2000s.[74] Even so, the U.S. government annually allocates 15,000 metric tons of titanium sponge as potential acquisitions for the stockpile.[75]
Production
[edit]| Country | thousand tonnes |
% of total |
|---|---|---|
| China[d] | 3,300 | 35.3 |
| Mozambique | 1,908 | 20.4 |
| South Africa | 1,400 | 15.0 |
| Australia | 600 | 6.4 |
| Norway[d] | 360 | 3.8 |
| Canada[d] | 350 | 3.7 |
| Senegal[d] | 300 | 3.2 |
| Madagascar[d] | 240 | 2.6 |
| India | 222 | 4.3 |
| Ukraine | 130 | 1.4 |
| United States | 100 | 1.1 |
| Sierra Leone[e] | 60 | 0.6 |
| Kenya[e] | 40 | 0.4 |
| Other countries | 350 | 3.7 |
| World | 9,360 | 100 |
Titanium production is largely divided into three measured categories: manufacture of porous titanium metal "sponge", titanium oxide pigment, and titanium mineral concentrates used for the production of sponge, pigment, metal ingots, and other titanium products such as coatings. These concentrates are largely made up of the mineral ilmenite, but also include anatase, natural and synthetic rutile, tailings, slag, and leucoxene. As of 2024, the largest producers of titanium mineral concentrates were China, Mozambique, and South Africa.[75]
Most of the world's titanium is produced in China. The United States Geological Survey's 2025 report on mineral commodities estimated that out of the 320,000 metric tons (310,000 long tons) of titanium sponge produced globally in 2024, 220,000 (69%) were produced in China, with the second-largest producer being Japan (which produced 55,000 metric tons in the same year, 17% of the total). Japan was the largest exporter of titanium sponge in 2024, but did not produce any titanium minerals on its own.[75] A prior report in 2021 noted that the four leading producers of titanium sponge were China (52%), Japan (24%), Russia (16%) and Kazakhstan (7%).[32] Russia remains the third-largest producer of titanium sponge[75] through the efforts of the metallurgy company VSMPO-AVISMA, despite international sanctions during the Russian invasion of Ukraine.[76] Production statistics on titanium dioxide pigment are not as clear-cut, but estimates placed the maximum capacity on global pigment production at 9,800,000 metric tons (9,600,000 long tons) in 2024.[75]
Various methods have been developed to extract and refine titanium from ore since the metal was first purified in 1910.[28][77]
Mineral beneficiation processes
[edit]
Several processes have been developed to extract titanium and usable titanium-containing minerals from ore. The Becher process is an industrial process used to produce synthetic rutile, a form of titanium dioxide, from the ore ilmenite by removing iron.[78] It is not used at scale.[77] The chloride process produces titanium tetrachloride through treatment of rutile ore with chlorine and carbon at high heat,[42] then oxidizes the product with an oxygen flame or plasma to produce titanium dioxide.[79] The sulfate process uses sulfuric acid (H2SO4) to leach titanium from ilmenite ore (FeTiO3), producing titanyl sulfate (TiOSO4). This sulfate is broken into two hydrates, TiO2 and H2SO4, through addition of water, and this water is removed by adding heat, which produces titanium dioxide as the end product.[80]
Purification processes
[edit]Hunter process
[edit]The Hunter process was the first industrial process to produce pure metallic titanium. It was invented in 1910 by Matthew A. Hunter, a chemist born in New Zealand who worked in the United States.[81] The process involves reducing titanium tetrachloride (TiCl4) with sodium (Na) in a batch reactor with an inert atmosphere at a temperature of 1,000 °C. Dilute hydrochloric acid is then used to leach the salt from the product.[82]
- TiCl4(g) + 4 Na(l) → 4 NaCl(l) + Ti(s)
Kroll process
[edit]
The processing of titanium metal occurs in four major steps: reduction of titanium ore into "sponge", a porous form; melting of sponge, or sponge plus a master alloy to form an ingot; primary fabrication, where an ingot is converted into general mill products such as billet, bar, plate, sheet, strip, and tube; and secondary fabrication of finished shapes from mill products.[83]
Because it cannot be readily produced by reduction of titanium dioxide,[19] titanium metal is obtained by reduction of titanium tetrachloride (TiCl4) with magnesium metal in the Kroll process. The complexity of this batch production in the Kroll process explains the relatively high market value of titanium,[84] despite the Kroll process being less expensive than the Hunter process.[68] To produce the TiCl4 required by the Kroll process, the dioxide is subjected to carbothermic reduction in the presence of chlorine. In this process, the chlorine gas is passed over a red-hot mixture of rutile or ilmenite in the presence of carbon. After extensive purification by fractional distillation, the TiCl4 is reduced with 800 °C (1,470 °F) molten magnesium in an argon atmosphere.[17]
Arkel-Boer process
[edit]The van Arkel–de Boer process was the first semi-industrial process developed to produce pure titanium, invented by Anton Eduard van Arkel and Jan Hendrik de Boer in 1925 for the electronics company Philips.[85] It is a closed-loop process[86] that involves thermal decomposition of titanium tetraiodide.[87] This same process is used to purify other metals, such as thorium, hafnium, and zirconium,[85] and a similar process using further refined iodide was used to refine chromium. A desire to develop processes that could be run continuously led to the development of commercial processes to refine titanium.[86]
Armstrong process
[edit]Titanium powder is manufactured using a flow production process known as the Armstrong process[88] that is similar to the batch production Hunter process. A stream of titanium tetrachloride gas is added to a stream of molten sodium; the products (sodium chloride salt and titanium particles) are filtered from the extra sodium. Titanium is then separated from the salt by water washing. Both the sodium and chlorine are recycled to produce and process more titanium tetrachloride.[89]
Other processes
[edit]The titanium tetrachloride used as an intermediate in both the Hunter and Kroll process is a volatile and corrosive liquid, and is thus hazardous to work with. The processes involving the tetrachloride, both its formation and the vacuum distillation processes used to purify the final material, are slow, and have prompted development of other techniques.[90]
Methods for electrolytic production of Ti metal from TiO2 using molten salt electrolytes have been proposed starting in the 1990s,[90] and have been researched and tested at laboratory and small pilot plant scales.[91] While some metals such as nickel and copper can be refined by electrowinning at room temperature, titanium must be in the molten state, which is likely to damage the refractory lining of a reaction vessel.[92] Zhang and colleagues concluded in 2017 that despite industry interests in finding new ways to manufacture titanium metal, no method had yet been developed to commercially replace the Kroll process.[93] One manufacturer in Virginia has developed a method to recycle scrap titanium metal back into powder, though their scale remains small, having the goal of producing only 125 tons of titanium per year as of 2025.[75]
One method that has been developed to potentially supplant the Kroll process is known as hydrogen-assisted magnesiothermic reduction and makes use of magnesium, hydrochloric acid, and a hydrogen atmosphere to directly reduce titanium dioxide to pure titanium. The reduction of titanium dioxide powder by magnesium in an atomphere of hydrogen can be followed by a leaching step with hydrochloric acid, which removes magnesium and residual non-titanium oxides. This is followed by additional reduction and leaching steps, and eventually results in pure titanium powder or titanium hydride.[94]
Fabrication
[edit]All welding of titanium must be done in an inert atmosphere of argon or helium to shield it from contamination with atmospheric gases (oxygen, nitrogen, and hydrogen).[24] Contamination causes a variety of conditions, such as embrittlement, which reduce the integrity of the assembly welds and lead to joint failure.[95]
Titanium is very difficult to solder directly, and hence a solderable metal or alloy such as steel is coated on titanium prior to soldering.[96] Titanium metal can be machined with the same equipment and the same processes as stainless steel.[24]
Titanium alloys
[edit]
Common titanium alloys are made by reduction. For example, cuprotitanium (rutile with copper added), ferrocarbon titanium (ilmenite reduced with coke in an electric furnace), and manganotitanium (rutile with manganese or manganese oxides) are reduced.[97]
About fifty grades of titanium alloys are designed and currently used, although only a couple of dozen are readily available commercially.[98] The ASTM International recognizes 31 grades of titanium metal and alloys, of which grades one through four are commercially pure (unalloyed). Those four vary in tensile strength as a function of oxygen content, with grade 1 being the most ductile (lowest tensile strength with an oxygen content of 0.18%), and grade 4 the least ductile (highest tensile strength with an oxygen content of 0.40%).[27] The remaining grades are alloys, each designed for specific properties of ductility, strength, hardness, electrical resistivity, creep resistance, specific corrosion resistance, and combinations thereof.[99]
In addition to the ASTM specifications, titanium alloys are also produced to meet aerospace and military specifications (SAE-AMS, MIL-T), ISO standards, and country-specific specifications, as well as proprietary end-user specifications for aerospace, military, medical, and industrial applications.[100]
Forming and forging
[edit]Commercially pure flat product (sheet, plate) can be formed readily, but processing must take into account of the tendency of the metal to springback. This is especially true of certain high-strength alloys.[101][102] Exposure to the oxygen in air at the elevated temperatures used in forging results in formation of a brittle oxygen-rich metallic surface layer called "alpha case" that worsens the fatigue properties, so it must be removed by milling, etching, or electrochemical treatment.[103] The working of titanium may include friction welding,[104] cryo-forging,[105] and vacuum arc remelting.[106]
Applications
[edit]
Titanium is used in steel as an alloying element (ferro-titanium) to reduce grain size and as a deoxidizer, and in stainless steel to reduce carbon content.[11] Titanium is often alloyed with aluminium (to refine grain size), vanadium, copper (to harden), iron, manganese, molybdenum, and other metals.[107] Titanium mill products (sheet, plate, bar, wire, forgings, castings) find application in industrial, aerospace, recreational, and emerging markets. Powdered titanium is used in pyrotechnics as a source of bright-burning particles.[108]
Pigments, additives, and coatings
[edit]
Titanium dioxide (TiO
2) is the most common compound of the element, being the end point of 95% of the world's refined titanium. It is a widely used white pigment.[32] It is also used in cement, in gemstones, and as an optical opacifier in paper.[109]
TiO
2 pigment is chemically inert, resists fading in sunlight, and is very opaque: it imparts a pure and brilliant white color to the brown or grey chemicals that form the majority of household plastics.[13] In nature, this compound is found in the minerals anatase, brookite, and rutile.[11] Paint made with titanium dioxide does well in severe temperatures and marine environments.[13] Pure titanium dioxide has a very high index of refraction and an optical dispersion higher than diamond.[12] Titanium dioxide is used in sunscreens because it reflects and absorbs UV light.[19]
Aerospace and marine
[edit]
Because titanium alloys have high tensile strength to density ratio,[17] high corrosion resistance,[12] fatigue resistance, high crack resistance,[110] and ability to withstand moderately high temperatures without creeping, they are used in aircraft, armor plating, naval ships, spacecraft, and missiles.[12][13] For these applications, titanium is alloyed with aluminium, zirconium, nickel,[111] vanadium, and other elements to manufacture a variety of components including critical structural parts, landing gear, firewalls, exhaust ducts (helicopters), and hydraulic systems. About two thirds of all titanium metal produced is used in aircraft frames and engines.[112] The titanium 6AL-4V alloy accounts for almost 50% of all alloys used in aircraft applications.[113]
The Lockheed A-12 and the SR-71 "Blackbird" were two of the first aircraft frames where titanium was used, paving the way for much wider use in modern military and commercial aircraft. A large amount of titanium mill products are used in the production of many aircraft, such as (following values are amount of raw mill products used, only a fraction of this ends up in the finished aircraft): 116 metric tons are used in the Boeing 787, 77 in the Airbus A380, 59 in the Boeing 777, 45 in the Boeing 747, 32 in the Airbus A340, 18 in the Boeing 737, 18 in the Airbus A330, and 12 in the Airbus A320.[114] In aero engine applications, titanium is used for rotors, compressor blades, hydraulic system components, and nacelles.[115][116] An early use in jet engines was for the Orenda Iroquois in the 1950s.[117][118][119]
Because titanium is resistant to corrosion by sea water, it is used to make propeller shafts, rigging, heat exchangers in desalination plants,[12] heater-chillers for salt water aquariums, fishing line and leader, and divers' knives. Titanium is used in the housings and components of ocean-deployed surveillance and monitoring devices for science and military. The former Soviet Union developed techniques for making submarines with hulls of titanium alloys,[120] forging titanium in huge vacuum tubes.[111]
Industrial
[edit]Welded titanium pipe and process equipment (heat exchangers, tanks, process vessels, valves) are used in the chemical and petrochemical industries primarily for corrosion resistance. Specific alloys are used in oil and gas downhole applications and nickel hydrometallurgy for their high strength (e. g.: titanium beta C alloy), corrosion resistance, or both. The pulp and paper industry uses titanium in process equipment exposed to corrosive media, such as sodium hypochlorite or wet chlorine gas (in the bleachery).[121] Titanium is also used in sputtering targets.[122]
Powdered titanium acts as a non-evaporative getter, and is one of several gas-reactive materials used to remove gases from ultra-high vacuum systems.[123] This application manifested in titanium sublimation pumps[124] first employed in 1961,[125] though the metal was first used in vacuum systems to prevent chambers from oxidizing in a design created by Raymond Herb in 1953.[126]
Titanium tetrachloride (TiCl4), a colorless liquid, is important as an intermediate in the process of making TiO2 and is also used to produce the Ziegler–Natta catalyst. Titanium tetrachloride is also used to iridize glass and, because it fumes strongly in moist air, it is used to make smoke screens.[19] In many industrial applications, titanium and its alloys can serve as a potential substitute for other metals, such as nickel, niobium, scandium, silver, tantalum, and tungsten.[127]
Consumer and architectural
[edit]
Titanium metal is used in automotive applications, particularly in automobile and motorcycle racing where low weight and high strength and rigidity are critical.[128] The metal is generally too expensive for the general consumer market, though some late model Corvettes have been manufactured with titanium exhausts.[129]
Titanium is used in many sporting goods: tennis rackets, golf clubs, lacrosse stick shafts; cricket, hockey, lacrosse, and football helmet grills, and bicycle frames and components. Although not a mainstream material for bicycle production, titanium bikes have been used by racing teams and adventure cyclists.[130] Titanium is used in spectable frames, as it is durable and protect the lenses, though it may be less flexible than alternatives.[131] Its biocompatibility is a potential benefit over other glasses frame materials.[132] Titanium is a common material for backpacking cookware and eating utensils. Titanium horseshoes are preferred to steel by farriers because they are lighter and more durable.[133] Some upmarket lightweight and corrosion-resistant tools, such as shovels, knife handles and flashlights, are made of titanium or titanium alloys.[134]

Titanium has occasionally been used in architecture. The 42.5 m (139 ft) Monument to Yuri Gagarin, the first man to travel in space, as well as the upper part of the 110 m (360 ft) Monument to the Conquerors of Space on top of the Cosmonaut Museum in Moscow are made of titanium.[135][136] The Guggenheim Museum Bilbao and the Cerritos Millennium Library were the first buildings in Europe and North America, respectively, to be sheathed in titanium panels.[112] Titanium sheathing was used in the Frederic C. Hamilton Building in Denver, Colorado.[137]
Because of titanium's superior strength and light weight relative to other metals (steel, stainless steel, and aluminium), and because of advances in metalworking techniques, its use has become widespread in the manufacture of firearms. Primary uses include pistol frames and revolver cylinders. For the same reasons, it is used in the body of some laptop computers (for example, in Apple's PowerBook G4)[138][134] and phones (such as the iPhone 15 Pro).[139]
Jewelry
[edit]
Because of its durability, titanium is used in some designer jewelry, such as titanium rings.[133] Its inertness makes it hypoallergenic and wearable in environments such as swimming pools. Titanium is also alloyed with gold to produce an alloy that can be marketed as 24-karat gold, because the 1% of alloyed Ti is insufficient to require a lesser mark. The resulting alloy is roughly the hardness of 14-karat gold and is more durable than pure 24-karat gold.[140]
Titanium's durability, light weight, and dent and corrosion resistance make it useful for watch cases.[133] Some artists work with titanium to produce sculptures, decorative objects and furniture.[141] Titanium may be anodized to vary the thickness of the surface oxide layer, causing optical interference fringes and a variety of bright colors.[142] With its variable coloration and chemical inertness, titanium is a popular metal for body piercing.[143]
Titanium has a minor use in dedicated non-circulating coins and medals. In 1999, the world's first titanium coin was minted for Gibraltar's millennium celebration.[144] Pobjoy Mint, the British mint that produced the coin, continued to manufacture anodized titanium coins[145] until its closure in 2023.[146] The Gold Coast Titans, an Australian rugby league team, award a medal of pure titanium to their player of the year.[147]
Medical
[edit]Because titanium is biocompatible (non-toxic and not rejected by the body), it has many medical uses, including surgical implements and implants, such as hip balls and sockets (joint replacement) and dental implants.[61] Titanium and titanium alloy implants have been used in surgery since the 1950s, and are favored due to their low rate of corrosion, long life, and low Young's modulus. A titanium alloy that contains 6% aluminium and 4% vanadium commonly used in the aerospace industry is also a common material for artificial joints.[148]

Titanium has the inherent ability to osseointegrate, enabling use in dental implants that can last for over 30 years. This property is also useful for orthopedic implant applications.[61] These benefit from titanium's lower modulus of elasticity to more closely match that of the bone that such devices are intended to repair. As a result, skeletal loads are more evenly shared between bone and implant, leading to a lower incidence of bone degradation due to stress shielding and periprosthetic bone fractures, which occur at the boundaries of orthopedic implants. However, titanium alloys' stiffness is still more than twice that of bone, so adjacent bone bears a greatly reduced load and may deteriorate.[149][150] Biomedical implants coated with a combination of silver and titanium have been researched as a potential option for load-bearing implants that need antimicrobial surfaces.[148]
Modern advancements in additive manufacturing techniques have increased potential for titanium use in orthopedic implant applications.[151] Complex implant scaffold designs can be 3D-printed using titanium alloys, which allows for more patient-specific applications and increased implant osseointegration.[152] Because titanium is non-ferromagnetic, patients with titanium implants can be safely examined with magnetic resonance imaging (convenient for long-term implants). Preparing titanium for implantation in the body involves subjecting it to a high-temperature plasma arc which removes the surface atoms, exposing fresh titanium that is instantly oxidized.[61] Titanium is used for the surgical instruments used in image-guided surgery, as well as wheelchairs, crutches, and any other products where high strength and low weight are desirable.[153]
Titanium dioxide nanoparticles are widely used in electronics and the delivery of pharmaceuticals and cosmetics.[154]
Anticancer therapy studies
[edit]Following the success of platinum-based chemotherapy, titanium(IV) complexes were among the first non-platinum compounds to be tested and accepted for clinical trials in cancer treatment.[155] The advantage of titanium compounds lies in their high efficacy and low toxicity in vivo. In biological environments, hydrolysis leads to the safe and inert titanium dioxide. Despite these advantages, the first candidate compounds failed clinical trials due to insufficient efficacy to toxicity ratios and formulation complications. Further development resulted in the creation of potentially effective, selective, and stable titanium-based drugs.[156]
Nuclear waste storage
[edit]Because of its corrosion resistance, containers made of titanium have been studied for the long-term storage of nuclear waste. Containers lasting more than 100,000 years are thought possible with manufacturing conditions that minimize material defects.[157] A titanium "drip shield" has been considered for installation over containers of other types to enhance their longevity.[158]
Hazards and safety
[edit]| Hazards | |
|---|---|
| GHS labelling: | |
| Danger | |
| H228 | |
| P210, P240, P241, P280, P370+P378[159] | |
| NFPA 704 (fire diamond) | |
Titanium is non-toxic, even in large doses, and does not play any natural role inside the human body.[34] An estimated 0.8 milligrams of titanium is ingested by humans each day, but most passes through the digestive system without being absorbed in the tissues.[34] However, it can sometimes bioaccumulate in tissues that contain silica. Yellow nail syndrome has been reported in individuals that have been exposed to titanium, though the disorder's rarity have made it difficult to determine a direct association between exposure and disorder development.[161][162]
As a powder or in the form of metal shavings, titanium metal poses a significant fire hazard and, when heated in air, an explosion hazard.[163] Water and carbon dioxide are ineffective for extinguishing a titanium fire; Class D dry powder agents must be used instead.[13] When used in the production or handling of chlorine, titanium exposed to dry chlorine gas may result in a titanium–chlorine fire.[164] Titanium can also catch fire when a fresh, non-oxidized surface comes in contact with liquid oxygen.[165]
Function in plants
[edit]An unknown mechanism in plants may use titanium to stimulate the production of carbohydrates and encourage growth. This may explain why most plants contain about 1 part per million (ppm) of titanium, food plants have about 2 ppm, and horsetail and nettle contain up to 80 ppm.[34]
See also
[edit]Footnotes
[edit]- ^ The thermal expansion is anisotropic: the coefficients for each crystal axis are (at 20 °C): αa = 9.48×10−6/K, αc = 10.06×10−6/K, and αaverage = αV/3 = 9.68×10−6/K.
- ^ Twenty-one radioisotopes were known as of 2021 with the publication of the NUBASE2020 nuclear data library,[37] with two more radioisotopes, 65Ti and 66Ti being discovered in 2025.[38]
- ^
"Diesem zufolge will ich den Namen für die gegenwärtige metallische Substanz, gleichergestalt wie bei dem Uranium geschehen, aus der Mythologie, und zwar von den Ursöhnen der Erde, den Titanen, entlehnen, und benenne also diese neue Metallgeschlecht: Titanium; ... "[65](p 244)
[By virtue of this I will derive the name for the present metallic substance — as happened similarly in the case of uranium — from mythology, namely from the first sons of the Earth, the Titans, and thus [I] name this new species of metal: "titanium"; ... ] - ^ a b c d e Country reports only produced ilmenite
- ^ a b Country reports only produced rutile
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Bibliography
[edit]- Barksdale, Jelks (1968). "Titanium". In Clifford A. Hampel (ed.). The Encyclopedia of the Chemical Elements. New York, NY: Reinhold Book Corporation. pp. 732–738. LCCN 68029938.
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- Roza, Greg (2008). Titanium (1st ed.). New York, NY: The Rosen Publishing Group. ISBN 978-1-4042-1412-5.
External links
[edit]- "Titanium: Our Next Major Metal" in Popular Science (October 1950), one of first general public detailed articles on Titanium
- Titanium at Periodic Videos (University of Nottingham)
- Titanium.org: official website of the International Titanium Association, an industry association
- Metallurgy of Titanium and its Alloys - slide presentations, movies, and other material from Harshad Bhadeshia and other Cambridge University metallurgists
Titanium
View on GrokipediaCharacteristics
Physical properties
Titanium is a transition metal with atomic number 22 and electron configuration [Ar] 3d² 4s².[7] Its standard atomic mass is 47.867 u.[8] In its elemental form, titanium appears as a lustrous, silvery-white metal.[7] The density of titanium is 4.506 g/cm³ at 20°C, making it lighter than many other metals such as iron.[7] It has a high melting point of 1668°C and a boiling point of 3287°C, contributing to its suitability for high-temperature applications.[7] At room temperature, titanium exhibits a close-packed hexagonal (α) crystal structure, which transitions to a body-centered cubic (β) structure above 882°C.[9] Mechanically, pure titanium demonstrates a tensile strength of approximately 434 MPa, a Young's modulus of 116 GPa, a Vickers hardness around 160-200 HV (equivalent to roughly 1570-1960 MPa in pressure terms, depending on purity and processing), and a Mohs hardness of approximately 6.[10][11] These properties yield a high strength-to-weight ratio, comparable to that of steel but at half the density. Titanium is paramagnetic, with low magnetic susceptibility.[12] Titanium's thermal conductivity is 21.9 W/(m·K), and its electrical resistivity is 420 nΩ·m at room temperature.[10] The element displays allotropic forms: the α phase (HCP) is stable up to 882°C, while the β phase (BCC) prevails at higher temperatures until melting; rapid cooling can induce martensitic transformations in alloys, influencing the basic phase diagram.[9]Chemical properties
Titanium, as a transition metal, commonly exhibits oxidation states of +2, +3, and +4, with the +4 state being the most stable and prevalent in compounds such as titanium(IV) oxide (TiO₂).[13] The +3 oxidation state appears in species like titanium(III) ions, which serve as reducing agents due to their tendency to lose an electron, while the +2 state is less stable and occurs in fewer compounds.[14] Simple titanium compounds do not display +1 or +5/+6 oxidation states, limiting its redox versatility compared to neighboring transition metals.[15] Despite its position in the periodic table suggesting high reactivity, titanium remains inert in air at ambient temperatures because of a spontaneously formed passive layer of TiO₂ that acts as a barrier to further oxidation.[16] At elevated temperatures, however, it reacts vigorously with halogens to produce titanium tetrahalides, such as TiCl₄. Titanium also dissolves in hydrofluoric acid, forming soluble fluoro complexes like [TiF₆]³⁻, and in hot concentrated sulfuric acid, where the oxide layer is breached.[17][18] The corrosion resistance of titanium stems from the self-healing nature of its TiO₂ passivation layer, which typically measures 4-6 nm in thickness and reforms rapidly upon surface damage in oxidizing environments.[19] This layer's stability arises from titanium's strong oxygen affinity, quantified by the standard enthalpy of formation of TiO₂ at -944.0 kJ/mol, which thermodynamically favors oxide formation over bulk metal oxidation.[20] Unlike highly reactive metals such as sodium, which lack such a protective mechanism, titanium's passivation prevents deep corrosion in aqueous and atmospheric conditions.[21] Reflecting its amphoteric character, titanium can dissolve in strong bases like concentrated NaOH at elevated temperatures (around 400°C), where the oxide layer converts to soluble titanates.[22] In coordination chemistry, titanium complexes predominantly adopt octahedral geometry due to the d-block electron configuration, with tetrahedral arrangements rare except in cases like TiCl₄.[14] Lower oxidation states produce colored compounds from d-d electronic transitions; for instance, the Ti³⁺ ion (d¹ configuration) in [Ti(H₂O)₆]³⁺ displays a characteristic purple hue by absorbing green-yellow light. The reducing character of Ti³⁺ is further evidenced by the standard electrode potential of the Ti³⁺/Ti²⁺ couple at -0.37 V, making it susceptible to oxidation in aqueous media.Occurrence
Titanium is the ninth most abundant element in Earth's crust, comprising approximately 0.57% by mass, primarily in the form of oxide minerals.[23][24] In seawater, titanium occurs at trace levels, with concentrations typically ranging from 5 to 350 picomolar (pM), reflecting its low solubility and limited bioavailability in marine environments.[25] On the Moon, titanium is notably enriched in certain regolith samples, particularly in high-titanium mare basalts where TiO₂ concentrations can reach up to 13 wt.%, far exceeding terrestrial crustal levels.[26][27] The element is chiefly found in oxide minerals, with rutile (TiO₂) being the most concentrated natural source, containing 95–98% TiO₂, followed by ilmenite (FeTiO₃), which holds 45–60% TiO₂. Other polymorphs of TiO₂ include anatase and brookite, both consisting of nearly pure titanium dioxide but occurring less abundantly than rutile. Synthetic rutile, an upgraded form derived from ilmenite processing, achieves 88–95% TiO₂ content and serves as a key commercial feedstock.[4][28][29] Major titanium deposits are concentrated in heavy mineral sands and igneous rocks worldwide, with Australia leading in ilmenite-rich beach sands, South Africa providing high-grade rutile sources, and China as the dominant producer of titanium minerals. Significant reserves also exist in Sierra Leone and Ukraine, contributing to global supplies through ilmenite and rutile mining. As of 2024, world resources of titanium minerals exceed 2 billion tons, equivalent to vast TiO₂ potential.[30][31][32] Geochemically, titanium behaves as a lithophile element in the modern Earth, strongly partitioning into silicate minerals due to its affinity for oxygen, and forming in mafic igneous rocks such as intrusions and in placer deposits via weathering of source rocks. During the early, highly reducing conditions of Earth's formation, titanium exhibited moderately siderophile tendencies, allowing partial incorporation into metallic cores before oxidizing to its current lithophile state.[33][34] Beyond Earth, titanium is detected in meteorites through isotopic anomalies in calcium-aluminum-rich inclusions, indicating nucleosynthetic variations. On the Moon, it is prominent in ilmenite within basaltic regolith, while Mars' surface dust contains titanium oxides contributing to its spectral properties. In stellar atmospheres, titanium lines, particularly from TiO molecules, are key for classifying cool stars like M-types in astronomical spectra.[35][26][36][37]Isotopes
Titanium has five stable isotopes: ^{46}Ti, ^{47}Ti, ^{48}Ti, ^{49}Ti, and ^{50}Ti. ^{48}Ti is the most abundant, with a natural abundance of 73.72%, followed by ^{46}Ti at 8.25%, ^{47}Ti at 7.44%, ^{49}Ti at 5.41%, and ^{50}Ti at 5.18%. These abundances result in an average atomic mass of 47.867 u for titanium.[38][39] Among the radioactive isotopes, ^{44}Ti has the longest half-life of approximately 60 years and decays primarily via positron emission and electron capture to stable ^{44}Sc, with associated gamma emissions at 1157 keV that are detectable in astrophysical observations. This isotope is produced in supernova nucleosynthesis and serves as a tracer for supernova remnants, such as in the study of SN 1987A. Another notable radioactive isotope is ^{45}Ti, with a half-life of 3.08 hours, which undergoes positron emission decay suitable for positron emission tomography (PET) imaging applications. At least 21 radioactive isotopes of titanium have been characterized, spanning masses from ^{39}Ti to ^{63}Ti, but most have short half-lives ranging from seconds to days.[40] The nuclear properties of titanium isotopes exhibit typical even-odd abundance variations, where even-mass isotopes (^{46}Ti, ^{48}Ti, ^{50}Ti) are more abundant than odd-mass ones (^{47}Ti, ^{49}Ti) due to pairing effects enhancing stability. ^{48}Ti, an even-even nucleus with 22 protons and 26 neutrons, demonstrates exceptional stability, approaching the proton magic number of 20 and contributing to its dominance in natural titanium; recent studies have probed its nuclear structure to resolve long-standing puzzles in shell model predictions. Neutron capture cross-sections for titanium isotopes have been measured from 2.75 to 300 keV, showing resonance structures that influence stellar nucleosynthesis and reactor applications, with ^{48}Ti exhibiting relatively low thermal capture rates.[39][41] In geochemistry, stable titanium isotope ratios, particularly ^{50}Ti/^{48}Ti, are used to trace planetary differentiation processes, revealing radial heterogeneity in the solar system and similarities between Earth and Moon compositions that support giant impact models for lunar formation. Variations in these ratios arise from mass-dependent fractionation during high-temperature processes like core-mantle separation. Cosmogenic production of ^{41}Ti, with a half-life of about 3.08 × 10^5 years, occurs via spallation reactions in the atmosphere and on surfaces, enabling its potential use in exposure age dating of geological materials over intermediate timescales.[42][43] Artificial isotopes of titanium are produced using cyclotrons or nuclear reactors for research and medical purposes; for instance, ^{45}Ti is generated via proton bombardment of natural titanium or scandium targets in cyclotrons, yielding high specific activities suitable for PET radiotracers after chemical separation.[44][45]Compounds
Oxides, sulfides, and alkoxides
Titanium dioxide (TiO₂) is the most prominent oxide of titanium, occurring naturally and synthetically in three primary polymorphs: rutile, anatase, and brookite. Rutile adopts a tetragonal crystal structure and exhibits a direct band gap of 3.0 eV, while anatase also possesses a tetragonal structure with a band gap of 3.2 eV; brookite features an orthorhombic structure and a band gap of approximately 3.2 eV. These polymorphs differ in density, stability, and reactivity, with rutile being the most thermodynamically stable under standard conditions.[46][47] TiO₂ is produced industrially on a large scale via the sulfate process, which involves digesting ilmenite ore (FeTiO₃) with concentrated sulfuric acid to form titanyl sulfate (TiOSO₄), followed by hydrolysis and calcination, or the chloride process, which converts titanium tetrachloride to TiO₂ through oxidation. In the chloride process, the key reaction is: This method recycles chlorine and yields high-purity rutile-grade TiO₂.[48][49] TiO₂ is amphoteric, dissolving in both acids (e.g., as [Ti(H₂O)₆]³⁺) and bases (e.g., as [Ti(OH)₆]²⁻), and serves as a white pigment due to its high refractive index of 2.7 in the rutile form, which enables superior light scattering without absorbing visible wavelengths; it is also non-toxic, facilitating widespread use in food, cosmetics, and pharmaceuticals. In photocatalysis, TiO₂ absorbs UV light to generate electron-hole pairs that drive reactions such as water splitting for hydrogen production, represented by: Anatase is particularly effective for this due to its higher band gap and surface area, though recombination of charge carriers limits efficiency.[50][51][52][53] Other titanium oxides include Ti₂O₃, which has a corundum-type structure and corresponds to the +3 oxidation state of titanium, exhibiting semiconducting properties. TiO adopts a rock salt structure and displays metallic conductivity due to partially filled d-orbitals. Ti₃O₅ features a monoclinic structure with mixed valence states (Ti³⁺ and Ti⁴⁺), contributing to its metallic behavior and potential in electronic applications.[54][55][56] Titanium sulfides encompass TiS₂, which has a layered structure analogous to CdI₂ and serves as a cathode material in rechargeable batteries owing to its ability to intercalate lithium ions between layers. Ti₂S₃ exists as a semiconductor with potential in energy storage, while lower sulfides like TiS adopt a hexagonal structure and exhibit metallic traits.[57][58][59] Titanium alkoxides, such as titanium(IV) isopropoxide [Ti(OiPr)₄], feature a tetrahedral coordination around the titanium center and act as precursors in sol-gel processes for synthesizing TiO₂-based materials. The general formula is Ti(OR)₄, where R is an alkyl group, and these compounds undergo hydrolysis to form oxides via: This reaction is controlled to produce uniform nanoparticles for applications like coatings and catalysts.[60]Nitrides and carbides
Titanium nitride (TiN) exhibits a rock salt crystal structure, characterized by a face-centered cubic lattice akin to NaCl, where titanium atoms are octahedrally coordinated by nitrogen atoms.[61] This structure contributes to its distinctive golden color, particularly in thin films deposited at low growth rates or low N/Ti ratios.[61] TiN possesses high hardness, typically in the range of 2000–2500 HV, enabling exceptional wear resistance in demanding environments.[61] Its melting point is approximately 2950 °C, underscoring its refractory nature and suitability for high-temperature applications.[62] TiN demonstrates excellent thermal stability, remaining intact up to 1400 °C in vacuum conditions, and exhibits good electrical conductivity, behaving as a degenerate semiconductor with metallic-like properties that facilitate use in conductive coatings.[61][63] A common synthesis method is chemical vapor deposition (CVD), involving the reaction of titanium tetrachloride (TiCl₄) with nitrogen (N₂) and hydrogen (H₂) at elevated temperatures, typically 700–1000 °C: This process yields dense, adherent films with controlled stoichiometry.[64] Titanium carbide (TiC) also adopts a rock salt (NaCl-type) structure, featuring a cubic lattice with space group Fm3m, where titanium and carbon atoms occupy octahedral sites.[65] It is renowned for its extreme hardness, reaching up to 3200 HV in stoichiometric form, which surpasses many ceramics and supports applications requiring superior abrasion resistance.[66] The melting point of TiC is around 3067 °C, reflecting its high thermal stability and resistance to deformation under heat.[65] TiC exists over a wide stoichiometry range, from TiC_{0.5} to TiC_{1.0}, allowing compositional tuning for enhanced properties like electrical conductivity and low friction.[65] This non-stoichiometry arises from carbon vacancies in the lattice, contributing to its robustness in wear-prone settings. In cermets, TiC particles are bonded with metals such as nickel or cobalt, leveraging its high hardness and oxidation resistance to produce cutting tools and wear parts with improved toughness and longevity.[65] Titanium carbonitrides, represented as Ti(C,N), form solid solutions between TiC and TiN, adopting the same rock salt structure and exhibiting broad homogeneity ranges in their phase diagrams, where the carbon-to-nitrogen ratio can vary continuously from TiC to TiN.[67] The wide homogeneity range allows the properties of the material to be adjusted by changing the ratio of carbon to nitrogen atoms. These materials combine the strengths of their binary counterparts, with Ti(C,N) exhibiting hardness greater than TiN but less than TiC, along with high thermal stability, wear resistance, chemical resistance, and electrical conductivity suitable for protective coatings on tools.[68] As a cermet—a composite of metal and ceramic—Ti(C,N) leverages the high hardness of the ceramic phase and toughness of the metal phase.[69] Ti(C,N) is often applied to machine tool cutters by vapor deposition methods such as chemical vapor deposition (CVD).[68] The wide homogeneity enables property optimization, such as increased hardness and reduced friction, making Ti(C,N) ideal for enhancing the performance of machining inserts and drill bits.[70] Synthesis of Ti(C,N) often employs carbothermal reduction of TiO₂ with carbon in a nitrogen atmosphere at temperatures above 1200 °C, following the overall reaction: which promotes the formation of fine, uniform particles (0.1–0.2 μm) when additives like metal oxides are included to control grain growth.[70]Halides
Titanium forms a series of volatile halide compounds, primarily in the +4 oxidation state as tetrahalides, which exhibit strong Lewis acidity and are key intermediates in titanium chemistry. The most important is titanium tetrachloride (TiCl₄), a colorless liquid with a boiling point of 136.4 °C, adopting a tetrahedral geometry around the titanium center.[71] As a potent Lewis acid, TiCl₄ coordinates with electron donors and plays a central role in Ziegler-Natta catalysis, where it reacts with alkylaluminum compounds (e.g., AlR₃) to generate active sites for olefin polymerization.[72] The other titanium tetrahalides include titanium tetrafluoride (TiF₄), a white hygroscopic solid with a polymeric structure featuring bridging fluorides, titanium tetrabromide (TiBr₄), an orange crystalline solid that is tetrahedral in the gas phase, and titanium tetraiodide (TiI₄), a red-brown solid.[73] Lower halides of titanium, such as those in the +3 and +2 oxidation states, are less stable and prone to disproportionation. Titanium trichloride (TiCl₃) appears as a purple solid and forms octahedral clusters in the solid state, while titanium dichloride (TiCl₂) is a black, ionic compound. These lower chlorides disproportionate according to the equilibrium , driven by the volatility of TiCl₄.[75] Titanium tetrahalides are typically prepared by direct halogenation of titanium metal or alloys at elevated temperatures, such as at around 600 °C, or via carbochlorination of titanium dioxide: .[76][77] Lower halides like TiCl₃ and TiCl₂ are obtained by reducing TiCl₄ with metals such as titanium or aluminum, or through thermal disproportionation of TiCl₃.[78] These compounds are highly reactive, particularly with water; for instance, TiCl₄ hydrolyzes vigorously to form titanium dioxide and hydrochloric acid: .[79] Their volatility facilitates purification processes, as exemplified by the Arkel-de Boer method, where TiI₄ is decomposed to yield high-purity titanium.[80] In synthesis, TiCl₄ serves as a reagent for smoke screens due to its hydrolysis producing dense TiO₂ aerosols and as a Lewis acid catalyst in alkylation reactions.[81][82]Organometallic complexes
Organometallic complexes of titanium feature carbon-based ligands, such as cyclopentadienyl (Cp) and alkyl groups, which enable diverse reactivity including catalysis and biological activity. These compounds often adopt bent sandwich geometries due to the d0 configuration of Ti(IV), distinguishing them from parallel-sandwich ferrocene derivatives. Key examples include cyclopentadienyl derivatives that serve as precursors for catalytic transformations and potential anticancer agents. Titanocene dichloride, , exemplifies a prototypical organotitanium complex with a bent sandwich structure, where the Cp ligands are tilted at an angle of approximately 130° relative to the Ti-Cl bonds, as determined by X-ray crystallography. It is synthesized via the reaction of sodium cyclopentadienide with titanium tetrachloride: . This compound exhibits anticancer properties by binding to DNA phosphate groups through Ti(IV) coordination after hydrolysis, which proceeds in aqueous media via stepwise aquation: first to mono-aqua species, then to bis-aqua, with rate constants on the order of 10^{-3} s^{-1} at pH 7 and 25°C, ultimately yielding inert TiO2 precipitates. The hydrolysis kinetics follow pseudo-first-order dependence on [H+], highlighting the compound's instability under physiological conditions. Alkyl-substituted titanocene complexes extend this reactivity, notably the Tebbe reagent, , prepared by treating titanocene dichloride with excess trimethylaluminum to generate a metallacyclic Ti=CH2 equivalent via methane elimination. This reagent facilitates methylenation of carbonyl compounds, converting R2C=O to R2C=CH2, and serves as an analog for olefin metathesis by forming titanacyclobutanes with alkenes. Discrete dialkyl complexes, such as , are accessed through alkylation of titanocene dichloride with organolithium or Grignard reagents and exhibit σ-bonding to titanium, enabling insertion reactions with unsaturated substrates like CO or alkenes. Cyclopentadienyl titanium complexes often adhere to the 18-electron rule in catalytic cycles, where Cp2Ti(II) intermediates (16 electrons) coordinate additional ligands to achieve stability, as seen in Ziegler-Natta polymerization where Ti-alkyl species activate olefins. These derivatives, including those with mixed η5-Cp and η1-alkyl ligation, underscore titanium's role in homogeneous catalysis beyond simple halide systems. Anticancer research has explored derivatives like budotitane, , a Ti(IV) complex with bidentate β-diketonate ligands designed for hydrolytic stability. Phase I clinical trials, including twice-weekly intravenous administration at doses up to 230 mg/m², revealed dose-limiting cardiac arrhythmia and limited efficacy, attributed to rapid hydrolysis in vivo releasing free Ti(IV) ions that form inactive oxides.[83]History
Discovery and isolation
Titanium was first identified as a new element in 1791 by the English clergyman and amateur mineralogist William Gregor, who discovered a black magnetic sand in a stream near Manaccan in Cornwall, England.[84] Gregor named the mineral menaccanite (now known as ilmenite, FeTiO₃) and, through chemical analysis, extracted an impure white metallic oxide from it, which he described as containing a novel substance distinct from known elements.[23] This oxide, later identified as titanium dioxide (TiO₂), marked the initial recognition of titanium in mineral form, though Gregor did not isolate the metal itself.[85] In 1795, the German chemist Martin Heinrich Klaproth independently confirmed Gregor's findings by analyzing a sample of red-brown rutile (TiO₂) from Hungary.[23] Klaproth isolated the same oxide and named the element "titanium" after the Titans of Greek mythology, honoring its strength and the robust nature of the compounds.[85] His work, published in the Annalen der Chemie, established titanium as the 37th known element and provided the first systematic chemical characterization, including its resistance to acids and high melting point.[86] Early attempts to isolate metallic titanium proved challenging due to the element's strong affinity for oxygen and other impurities. In 1825, Swedish chemist Jöns Jakob Berzelius achieved the first production of impure metallic titanium by heating potassium hexafluorotitanate (K₂TiF₆) with potassium metal in a sealed crucible.[87] The resulting brittle, gray powder contained only trace amounts of pure titanium amid significant carbon and silicon contaminants, yielding a highly impure product that Berzelius described as a "brown-black mass" with metallic properties.[88] This method represented a pioneering reduction technique but highlighted titanium's reactivity, preventing scalable isolation. Further advances in the 19th century focused on improving purity through thermal and electrolytic methods. In 1887, Swedish chemists Lars Fredrik Nilson and Otto Pettersson produced titanium metal with approximately 95% purity by reducing titanium compounds at high temperatures, using a sodium-potassium alloy in a specialized furnace.[23] Their work, conducted at Uppsala University, confirmed titanium's elemental status through detailed spectroscopic analysis of emission lines, providing definitive proof of its distinct identity separate from similar elements like zirconium.[1] Later that decade, French chemist Henri Moissan advanced the field by electrolyzing titanium tetrachloride (TiCl₄) in a molten salt bath, though his most notable contribution came in 1896 when he reduced TiCl₄ with sodium in an electric furnace to obtain titanium with 98% purity.[87] Moissan's electric arc furnace technique yielded small quantities of relatively pure, though still brittle, metal, underscoring titanium's potential while revealing persistent challenges with interstitial contamination from oxygen and nitrogen.[88] These efforts laid the groundwork for recognizing titanium as a viable metal, though commercial viability remained elusive until the 20th century.Commercial development
In the early 1900s, efforts to commercialize titanium focused on developing viable reduction methods for the metal. In 1910, metallurgist Matthew A. Hunter developed the Hunter process, which involved reducing titanium tetrachloride (TiCl₄) with sodium to produce titanium metal via the reaction TiCl₄ + 2Na → Ti + 2NaCl.[89][90] This method achieved approximately 99% purity but was prohibitively costly due to the expense of sodium and the process's inefficiency, limiting it to laboratory-scale production rather than industrial application.[89][91] World War II provided a major impetus for scaling titanium production, driven by its potential in high-performance aircraft. In the 1940s, the U.S. Bureau of Mines, in collaboration with DuPont, invested in research to produce titanium for military aviation needs, adapting reduction techniques to generate larger quantities.[92] By 1947, these efforts had resulted in the production of about 2 tons of titanium sponge, marking a significant step toward practical output despite ongoing challenges in yield and purity.[92][93] A pivotal advancement came with Wilhelm Kroll's development of the magnesium reduction process in 1940, which used magnesium to reduce titanium tetrachloride more efficiently than prior methods.[94] Kroll patented variations of this technique, including a key U.S. patent in 1940, enabling the production of ductile titanium suitable for commercial use.[94] This breakthrough facilitated the establishment of the first industrial plant in the United States in 1948 by DuPont, initially operating at a capacity of around 100 pounds per day but quickly scaling to support broader viability.[92][95] Following the war, demand from the aerospace sector propelled titanium's expansion, with alloys tailored for extreme conditions. In the 1960s, the SR-71 Blackbird reconnaissance aircraft incorporated the beta titanium alloy Ti-13V-11Cr-3Al, comprising 93% of its structure to withstand high temperatures and stresses at Mach 3 speeds.[96] Soviet contributions were substantial, exemplified by the VSMPO-AVISMA plant, which produced its first titanium ingot in 1957 and grew into a major producer of sponge and alloys for aviation.[97] Key milestones in the 1950s included dramatic price reductions that enhanced accessibility. Titanium mill products, initially priced at around $9 per pound, fell significantly through successive cuts driven by improved processing and increased output.[98][99][100] International expansion followed, with Japan initiating sponge production in 1954 via companies like Osaka Titanium and Toho Titanium.[101] The United Kingdom established commercial-scale plants in 1956, building on earlier pilot efforts at Imperial Chemical Industries.[101]Production
Ore beneficiation
Titanium ore beneficiation involves the physical and chemical processing of raw ores to produce concentrates suitable for downstream titanium dioxide (TiO₂) or metal production, primarily targeting the removal of gangue minerals and impurities like iron oxides. The main titanium-bearing ores are ilmenite (FeTiO₃), which typically contains 40–65% TiO₂, rutile (TiO₂), with 93–96% TiO₂, and leucoxene, an altered form of ilmenite upgraded to up to 90% TiO₂ through natural weathering.[102][103] Mining methods vary by deposit type. Heavy mineral sands, which host ilmenite, rutile, and leucoxene, are commonly extracted via dredging in coastal or alluvial environments, as practiced in Australia. Hard-rock deposits, such as the ilmenite-rich Tellnes mine in Norway, are mined using open-pit techniques.[102][104] Initial separation of these ores from sands or rock relies on their physical properties, including density, magnetism, and conductivity. Gravity separation, using spirals or shaking tables, exploits density differences to concentrate heavy minerals like ilmenite (specific gravity ~4.7) from lighter silica sands. Magnetic separation, often with high-intensity magnetic separators, targets paramagnetic ilmenite while removing more magnetic impurities such as magnetite. Electrostatic separation further refines non-magnetic fractions, distinguishing conductive rutile from non-conductive zircon. These steps typically yield ilmenite concentrates of 45–50% TiO₂ from raw sands containing 1–5% heavy minerals.[102][105][106] To upgrade lower-grade ilmenite into higher-purity TiO₂ products, processes like the Becher process remove iron through selective reduction and oxidation. In this method, ilmenite is reduced with coal in a rotary kiln at 1100–1200°C to convert iron oxides to metallic iron, followed by atmospheric oxidation at lower temperatures (around 900–950°C) and acid leaching to eliminate residual iron, producing synthetic rutile with 92–96% TiO₂. For pigment-grade applications, the slag process employs electric furnace smelting of ilmenite at 1650–1700°C, where the ore reacts with carbon and oxygen to form TiO₂ slag (85–90% TiO₂) and molten pig iron, approximating the reaction FeTiO₃ + 2C + 2.5O₂ → TiO₂ + FeO + 2CO before further separation. The sulfate process, while primarily a TiO₂ extraction route, begins with beneficiated ilmenite or slag digested in sulfuric acid to prepare for hydrolysis, often using upgraded feeds with at least 75% TiO₂.[102][104][103] Beneficiation generates valuable byproducts, including pig iron from slag processes, zircon for ceramics, and rare earth elements concentrated in tailings. Environmental management focuses on tailings, which may contain residual acids or heavy minerals; these are typically neutralized and stored in impoundments, with inert tailings suitable for reuse in construction to minimize land disturbance. These concentrates serve as feedstocks for subsequent titanium extraction processes.[102][105]Kroll process
The Kroll process is the predominant industrial method for producing titanium metal in the form of sponge, accounting for over 90% of global production since its commercialization in the 1950s. This multi-step technique begins with the conversion of purified titanium tetrachloride (TiCl₄), derived from titanium ore, into porous titanium sponge through magnesiothermic reduction, followed by purification steps. Developed by Wilhelm J. Kroll, the process has remained the standard due to its reliability in yielding high-purity material suitable for subsequent melting and alloying, despite ongoing efforts to develop alternatives.[5][107] The initial chlorination stage reacts titanium dioxide (TiO₂) with chlorine gas (Cl₂) and carbon (C) in a fluidized bed reactor to produce volatile TiCl₄. In China, common methods include boiling chlorination or molten salt chlorination of high titanium slag or rutile materials, balancing cost, environmental factors, and product quality. Petroleum coke serves as the carbon reductant, and the reaction occurs at temperatures of 900–1000 °C to ensure efficient gas-solid contact and complete conversion. The primary reaction is: This step generates TiCl₄ vapor, which is condensed, purified by fractional distillation to remove impurities like vanadium oxychloride, and prepared for reduction. The fluidized bed design enhances reaction uniformity and heat transfer, minimizing coke consumption to approximately 0.5–0.6 kg per kg of TiO₂.[108][109] In the reduction stage, liquid magnesium reduces gaseous TiCl₄ in a sealed, batch-wise autoclave under an inert argon atmosphere to prevent oxidation. The reaction takes place at 800–850 °C, where TiCl₄ is fed incrementally to control the exothermic heat release and avoid hotspots that could lead to uneven sponge formation. The key reaction is: This magnesiothermic reduction yields a mixture of titanium sponge, excess magnesium, and magnesium chloride (MgCl₂) slag, with the titanium precipitating as a porous solid. The process requires about 1.9–2.1 kg of magnesium per kg of titanium, though theoretical stoichiometry is 1.87 kg, due to side reactions and losses.[110][111] Purification follows immediately in a combined reduction-vacuum distillation setup to separate the components. Under vacuum at around 900–1000 °C, MgCl₂ is vaporized and removed (boiling point 1412 °C), while titanium remains unmelted (boiling point 3287 °C), exploiting their volatility difference. Residual MgCl₂ and unreacted magnesium are then leached from the sponge using dilute hydrochloric acid (HCl), followed by water washing and drying. This yields titanium sponge with a purity of at least 99.7%, suitable for aerospace-grade applications, though trace impurities like iron and oxygen are controlled to below 0.2%.[112][113] Economically, the Kroll process is energy-intensive, consuming 50–60 kWh per kg of titanium, primarily for heating, distillation, and magnesium recycling. Magnesium chloride byproduct is electrolyzed in the Dow process to regenerate magnesium and chlorine, closing the material loop and reducing net magnesium input to about 0.2 kg per kg of titanium. As of 2024, the production cost for titanium sponge ranges from $6 to $8 per kg, influenced by energy prices, chlorine supply, and magnesium costs, making it competitive for high-value uses despite the expense relative to other metals.[114][115][87] Key limitations include its batch nature, which restricts throughput to 5–10 tons per reactor cycle and increases labor intensity, as well as the hazards of handling corrosive chlorine gas and high-temperature operations, necessitating stringent safety measures. These factors contribute to environmental concerns from chlorine emissions and waste generation, though modern plants incorporate recycling to mitigate impacts.[116][117]Alternative extraction methods
The Hunter process, developed in the early 1900s, involves the reduction of titanium tetrachloride with sodium metal to produce titanium powder, according to the reaction , conducted in a sealed reactor at approximately 800–900°C.[118] This method yields higher-purity titanium compared to later techniques but was rendered economically unviable due to the high cost of sodium, leading to its limited commercial use after initial trials.[119] The Arkel-de Boer process, also known as the iodide process, purifies titanium through vapor-phase decomposition, where impure titanium reacts with iodine to form volatile titanium tetraiodide (), which is then thermally dissociated on a hot tungsten filament at around 1400°C, depositing ultra-pure titanium while releasing iodine gas for recycling: .[120] Introduced in the 1920s, it produces titanium of exceptional purity suitable for nuclear reactors and research applications but remains small-scale due to slow deposition rates and high energy demands.[90] The FFC Cambridge process, invented in the late 1990s, employs electrolytic reduction of solid titanium dioxide () as the cathode in molten calcium chloride () electrolyte at 900–950°C, where oxygen ions migrate to a carbon anode to evolve as gas, leaving metallic titanium at the cathode.[114] This continuous method offers lower energy consumption, estimated at 10–17 kWh/kg of titanium, compared to traditional processes, and has advanced to pilot-scale operations producing sponge or powder.[121] The Armstrong process modifies the Hunter approach by reducing titanium tetrachloride vapor with liquid sodium in a molten eutectic salt bath, such as sodium chloride, enabling a one-step production of fine titanium powder at temperatures around 700–800°C.[122] Primarily at laboratory and early pilot stages, it aims to lower costs through better process control but has not yet achieved widespread commercialization.[123] Emerging techniques include hydrogen-assisted magnesiothermic reduction (HAMR), a 2020s development where is reduced with magnesium in a hydrogen atmosphere at lowered temperatures of about 600–700°C to form titanium hydride () intermediate, which is then dehydrogenated to titanium metal, enhancing reaction kinetics and reducing energy needs.[124] Experimental plasma arc methods, such as hydrogen plasma smelting reduction, directly process ilmenite or rutile ores by arc melting in hydrogen-argon mixtures to extract titanium while removing oxygen, showing promise for lower emissions but remaining in research phases.[125] Despite these innovations, alternative extraction methods face persistent challenges in achieving industrial scalability and cost-competitiveness with established processes, primarily due to issues like impurity control, equipment corrosion, and the need for high-purity feedstocks.[126]Global production and supply
Global titanium sponge production was estimated at 330,000 metric tons in 2023, with industry reports suggesting around 320,000 metric tons in 2024 amid mixed regional trends. China dominated with approximately 67% share in 2023 (220,000 metric tons), followed by Japan at 18% (60,000 tons), Russia at 6% (20,000 tons), and the United States at less than 0.2% (production withheld but capacity-limited to 500 tons).[5] In parallel, titanium dioxide (TiO₂) pigment production totaled approximately 7.5 million metric tons in 2024, with China accounting for 40% of the global supply, underscoring its pivotal role in pigment manufacturing for paints, coatings, and plastics.[127] The titanium supply chain remains fragmented, with key stages concentrated in specific regions. Mining of ilmenite, the primary ore, is led by China (36% of global ilmenite output in 2023), while Australia supplies about 40% of global rutile and significant heavy mineral sands. Beneficiation, involving the upgrading of ores into synthetic rutile or slag, is prominent in South Africa, leveraging its vast reserves to support international sponge producers. Sponge production is heavily reliant on Russia's VSMPO-AVISMA Corporation, the world's largest single producer accounting for 8-9% of global output but approximately 30% of aerospace-grade material. Downstream, the United States controls around 50% of global titanium ingot production tailored for aerospace applications, converting imported sponge into high-performance alloys.[128][30][129] The titanium market was valued at an estimated $28 billion in 2025, with a projected compound annual growth rate (CAGR) of 6.2% through 2030, driven largely by aerospace demand that constitutes about 50% of total consumption. Sponge prices fluctuated between $6 and $10 per kilogram in 2025, influenced by supply volatility and raw material costs. Recent developments include a $12.5 million U.S. government funding allocation in August 2025 to IperionX for expanding domestic production capacity, followed by an additional $25 million in September, totaling over $42.5 million aimed at reducing reliance on foreign suppliers amid reshoring efforts following 2022 supply disruptions from the Russia-Ukraine conflict. Additionally, recycling contributes around 20% to global titanium supply, with scrap recovery from aerospace and industrial sectors helping mitigate shortages.[130][131][132] Global titanium reserves stand at approximately 750 million tons in TiO₂ equivalent (as of 2024), sufficient to meet demand for approximately 80-90 years at current production rates. Major industry players include TIMET in the United States, a leading producer of titanium alloys and components for aerospace, and Toho Titanium in Japan, which specializes in high-purity sponge and ingots for advanced applications.[5][133][30]| Country/Region | Sponge Production Share (2023) | Key Role in Supply Chain |
|---|---|---|
| China | 67% | Dominant sponge and TiO₂ pigment producer |
| Japan | 18% | High-quality sponge for aerospace |
| Russia | 6% | Premium sponge via VSMPO (~30% aerospace-grade) |
| Australia | N/A (mining focus) | ~40% of global rutile; significant heavy mineral sands |
| South Africa | N/A (beneficiation focus) | Ore upgrading to slag/rutile |
| United States | <0.2% (capacity 500 tons) | 50% of aerospace ingots |
Fabrication
Titanium alloys
Titanium alloys are broadly classified into three main families based on their microstructure and phase composition: alpha (α), alpha-beta (α+β), and beta (β) alloys. These classifications arise from the allotropic nature of titanium, which transforms from the hexagonal close-packed (HCP) alpha phase to the body-centered cubic (BCC) beta phase at approximately 882°C in pure titanium, with alloying elements influencing phase stability and transformation temperatures.[9] Alpha alloys consist primarily of the alpha phase and are characterized by their creep resistance and suitability for elevated-temperature applications, exemplified by Ti-5Al-2.5Sn, which offers good weldability and oxidation resistance up to 593°C.[134] Alpha-beta alloys, the most versatile group, contain both alpha and beta phases and dominate production, with Ti-6Al-4V accounting for about 50% of all titanium alloys used commercially due to its balanced strength, ductility, and weldability.[134][135] Beta alloys, featuring a metastable beta phase at room temperature, provide high strength through heat treatment and deep hardenability, as seen in Ti-10V-2Fe-3Al, which has a minimum ultimate tensile strength of 1193 MPa and typical values up to approximately 1260 MPa.[134] The compositions of titanium alloys are tailored by adding interstitial and substitutional elements to enhance specific properties. Interstitial elements like oxygen (O) and nitrogen (N) dissolve in the alpha phase, increasing strength but reducing ductility at concentrations above 0.2-0.3 wt%.[136] Substitutional alpha stabilizers, such as aluminum (Al), promote the alpha phase, while beta stabilizers like vanadium (V) and molybdenum (Mo) extend the beta field; for instance, Ti-6Al-4V contains 6 wt% Al and 4 wt% V to achieve a two-phase structure.[134] The titanium phase diagram features a eutectoid reaction in certain binary systems, such as at approximately 995°C in alloy-specific contexts, influencing phase transformations during processing.[134] Key properties of titanium alloys include high specific strength, excellent corrosion resistance, and biocompatibility, with variations depending on the family. For Ti-6Al-4V, a representative alpha-beta alloy, the density is 4.43 g/cm³, ultimate tensile strength reaches about 900 MPa in the annealed condition, and it exhibits superior resistance to corrosion in chloride environments and seawater, alongside biocompatibility suitable for medical implants.[137][138] Alpha alloys like Ti-5Al-2.5Sn provide creep resistance at elevated temperatures, while beta alloys such as Ti-10V-2Fe-3Al offer heat-treatable strengths up to approximately 1260 MPa through aging.[134] Heat treatments enhance these properties: annealing at 700-800°C relieves stresses and improves ductility in alpha-beta alloys, while solution treatment followed by aging at 482-593°C precipitates fine alpha phases in beta alloys for precipitation hardening.[134][136] Titanium alloys are designated by international standards to ensure consistency in composition and properties. The ASTM system includes grades 1 through 38, ranging from commercially pure titanium (grades 1-4, based on oxygen content) to complex alloys like grade 5 (Ti-6Al-4V) and grade 23 (extra-low interstitial Ti-6Al-4V for biomedical use).[139][140] Additional specifications include Aerospace Material Specifications (AMS), such as AMS 4928 for Ti-6Al-4V bars, and Russian standards like GOST for equivalents such as OT4-1 (similar to Ti-5Al-2.5Sn).[141][142] Despite their advantages, titanium alloys face limitations including high production costs, driven by energy-intensive extraction processes, and challenging machinability, which leads to galling and requires specialized tools and coolants to prevent work hardening.[134][136]Forming, joining, and machining
Titanium forming processes typically involve hot and cold deformation techniques to shape the material into desired geometries, accounting for its high strength-to-weight ratio and reactivity at elevated temperatures. Hot forging is commonly performed above the beta transus temperature of approximately 995°C for alpha-beta titanium alloys, allowing for significant reductions of 50-70% to achieve uniform microstructures without cracking.[143][144] Cold rolling is applied to produce thin sheets, with reductions up to 50% possible before intermediate annealing is required to restore ductility and prevent excessive work hardening.[145] Extrusion, used for bars and tubes, requires controlled ram speeds below 0.5 m/min to minimize adiabatic heating and avoid surface cracking due to the material's low thermal conductivity.[146] Joining titanium demands methods that mitigate its affinity for oxygen and other interstitials, which can embrittle the material. Fusion welding, primarily gas tungsten arc welding (GTAW or TIG), employs argon shielding gas to prevent atmospheric contamination, often using Ti-6Al-4V filler wire for compatible joints with good mechanical properties.[147] Friction stir welding, a solid-state process, generates defect-free bonds by plasticizing the material through frictional heat without melting, preserving the alloy's microstructure and corrosion resistance.[147] Diffusion bonding occurs in a vacuum at around 800°C under uniaxial pressure, enabling strong, diffusion-driven interfaces suitable for complex assemblies.[148] Machining titanium presents challenges due to its low thermal conductivity, which causes heat buildup at the tool-workpiece interface, leading to rapid tool wear and potential ignition. Cutting speeds are kept low, typically 30-60 m/min for turning operations, with flood coolants such as water-soluble emulsions to dissipate heat and prevent fire hazards.[149][150] Carbide tools with sharp edges are preferred, often coated to reduce adhesion, while lubricants like chlorinated oils help mitigate galling by minimizing chip welding to the tool.[151][152] Key challenges in these processes include the formation of alpha case, a brittle oxygen-enriched layer that develops during high-temperature exposure in air, reducing ductility and fatigue strength; this is managed by inert atmosphere processing or chemical removal.[153] Hydrogen pickup during acidic cleaning or welding can cause embrittlement by forming hydrides, necessitating controlled environments and vacuum heat treatments.[154] Post-process annealing at about 600°C relieves residual stresses and stabilizes the microstructure without promoting alpha case.[155] Recent advances in linear friction welding, a solid-state variant of friction welding, have improved efficiency for titanium components, with 2023-2025 studies optimizing parameters for Ti-6Al-4V and TC21 alloys to enhance joint strength and enable near-net-shape forging of aerospace blades.[156][157]Applications
Pigments, additives, and coatings
Titanium dioxide (TiO₂) is predominantly used as a white pigment, accounting for approximately 95% of its global consumption, with annual production reaching about 7.7 million tonnes in 2024.[158] Its opacity arises from efficient light scattering, where the rutile crystal form outperforms anatase due to a higher refractive index of 2.7 compared to 2.5, enabling superior hiding power in applications like paints and coatings.[159] Optimal particle sizes of 0.2–0.3 μm maximize this scattering effect by balancing refraction and diffraction of visible light, particularly for red, blue, and green wavelengths.[160] As an additive, TiO₂ enhances brightness in paper production, where rutile-grade variants are incorporated at levels of 1–3% to improve whiteness and opacity without significantly affecting printability.[5] In plastics, it serves as a UV stabilizer at concentrations of 2–5 wt%, protecting polymers from photodegradation by absorbing ultraviolet radiation and preventing yellowing or brittleness.[161] For food applications, TiO₂ was formerly used as E171 to provide whiteness in products like candies and dairy, but the European Union delisted it as a food additive in 2022 due to concerns over nanoparticle bioavailability and potential genotoxicity.[162] TiO₂-based coatings leverage its optical and photocatalytic properties for protective and aesthetic functions. Anodizing titanium substrates forms thin TiO₂ layers (typically 10–100 nm thick) that produce interference colors ranging from blue to gold, enhancing decorative appeal and corrosion resistance on architectural elements.[163] Physical vapor deposition (PVD) of titanium nitride (TiN) creates golden-hued coatings on cutting tools, improving wear resistance and hardness up to 2000–2500 HV while maintaining a low friction coefficient.[164] Sol-gel derived TiO₂ coatings enable anti-fog and self-cleaning surfaces; under UV irradiation, photocatalysis generates electron-hole pairs that produce hydroxyl radicals (), degrading organic contaminants for hydrophilic, easy-to-clean properties on glass and tiles.[165] Modern TiO₂ pigment production favors the chloride process, which accounts for over 90% of output in advanced facilities due to its ability to yield higher-purity rutile-grade material with fewer impurities than the sulfate process.[116] Post-production surface treatments, such as coating particles with 1–5% alumina or silica, improve dispersibility in aqueous and organic media by reducing agglomeration and enhancing compatibility with binders, thereby optimizing pigment performance in formulations.[161] The U.S. TiO₂ market, primarily pigment-driven, was valued at approximately $3 billion in 2023, reflecting steady demand in coatings and plastics amid supply chain stabilization.[5] However, environmental concerns persist regarding nano-TiO₂, which can induce oxidative stress and inflammation in aquatic organisms at concentrations as low as 1 mg/L, prompting ongoing research into its ecotoxicity and release from consumer products.[166]Aerospace and marine
Titanium plays a pivotal role in aerospace applications, accounting for over 50% of global titanium demand due to its exceptional strength-to-weight ratio and ability to withstand extreme conditions.[167] The alloy Ti-6Al-4V, the most widely used in the sector, comprises more than 50% of aerospace titanium usage and is extensively employed in engine components such as compressor blades and discs, where it enables operation at temperatures up to 600°C while providing excellent fatigue resistance capable of enduring over 10^7 cycles.[168][169] In airframes, titanium enhances structural integrity; for instance, the F-35 Lightning II fighter jet incorporates approximately one-third of its structure by weight in titanium, including bulkheads and airframe elements, contributing to its high-performance capabilities.[170] Similarly, the Boeing 787 Dreamliner utilizes about 15% titanium by weight in its airframe, such as fuselage stringers, allowing for significant weight reduction compared to traditional materials.[171] Iconic examples underscore titanium's historical and ongoing importance in aerospace. The SR-71 Blackbird reconnaissance aircraft, operational since 1964, was constructed with 93% titanium by weight to endure the intense heat generated at Mach 3 speeds, marking a pioneering use of the material in high-temperature airframes.[172] In rocketry, the Ariane 5 launch vehicle employs Ti-6Al-4V for hydrazine fuel tanks, leveraging the alloy's corrosion resistance and strength in cryogenic and propulsion environments.[173] More recently, titanium alloys feature in components of SpaceX's Raptor engines, supporting the demands of full-flow staged combustion cycles in reusable launch systems.[174] These applications highlight titanium's advantages, including 45% lighter weight than steel for equivalent strength, which yields substantial fuel efficiency gains, and superior cryogenic properties that maintain ductility in liquid natural gas (LNG) tanks for aerospace storage.[175][176] In marine environments, titanium's unparalleled corrosion resistance—exhibiting rates below 0.0003 mm/year in seawater—makes it ideal for harsh, chloride-rich conditions.[177] It is commonly used in desalination plants as heat exchanger tubes, where it resists pitting and crevice corrosion from saline water, ensuring long-term reliability in multi-stage flash distillation systems.[178] For naval applications, the Ti-3Al-2.5V alloy is applied in ship propellers and hydraulic systems, offering enhanced malleability and strength over pure titanium while withstanding erosion in high-velocity flows.[179] Offshore platforms benefit from titanium in structural components exposed to seawater, such as fasteners and heat exchangers, where its passive oxide layer prevents degradation over decades of service.[177] However, challenges persist, including titanium's cost—approximately 5 to 10 times that of aluminum per kilogram—and supply chain vulnerabilities, particularly for hypersonic vehicles that require specialized high-temperature alloys amid geopolitical disruptions.[180][181]Industrial and chemical
Titanium's exceptional corrosion resistance and high strength-to-weight ratio make it indispensable in chemical processing industries, where it is used in reactors, heat exchangers, and piping systems exposed to aggressive environments. Titanium alloys are employed in wet chlorine production for heat exchangers due to their resistance to chloride-induced corrosion, enabling efficient operation in highly corrosive gases. Power plant condensers also utilize titanium to withstand ammonia and other corrosive media. Chemical and industrial applications account for approximately 10-20% of the titanium metal market.[133] In the pulp and paper industry, titanium anodes have replaced graphite electrodes in chlorine dioxide bleaching processes, offering longer service life and reduced maintenance costs due to titanium's superior resistance to electrochemical degradation. For metal finishing operations, anodized titanium racks are used to hold components during plating, as the oxide layer provides excellent durability against acidic and alkaline solutions. In the oil and gas sector, Ti-3Al-2.5V alloy pipes are deployed in subsea and downhole applications for their ability to resist sulfide stress cracking and hydrogen embrittlement. One of titanium's key advantages in these settings is its immunity to stress corrosion cracking, unlike stainless steels, which allows for thinner walls and improved thermal efficiency in heat exchangers—evidenced by early adoption in DuPont's chemical plants in the 1950s, where titanium components reduced downtime from corrosion failures. Titanium nitride (TiN) coatings further enhance industrial tools and dies; applied via physical vapor deposition, these coatings extend the wear life of drills and cutting tools while also reducing friction in molding applications. Recent advancements include titanium-based alloys for hydrogen storage, where materials like Ti-V-Mn alloys offer reversible storage for industrial gas handling without the embrittlement issues seen in other metals.Biomedical and consumer
Titanium's biocompatibility stems from its ability to form a stable oxide layer (TiO₂) on the surface, which promotes osseointegration—the direct structural and functional connection between living bone and the implant surface—making it ideal for biomedical applications such as hip joint replacements.[6] The alloy Ti-6Al-4V, a grade 5 titanium variant, is widely used in these implants due to its high strength-to-weight ratio and corrosion resistance, enabling long-term performance in the body.[182] In dental applications, titanium abutments connect implants to prosthetic teeth, providing stability and resistance to oral environments, while titanium casings in pacemakers protect sensitive electronics without interfering with cardiac function.[183] Biomedical uses account for approximately 5-10% of the global titanium metal market.[133] Unlike cobalt-chromium alloys, which can trigger allergic reactions in up to 10-15% of patients due to metal ion release, titanium exhibits virtually no hypersensitivity, as its passive oxide layer minimizes ion leaching and promotes tissue tolerance.[184] This hypoallergenic property extends to consumer products, where titanium's lightweight durability enhances everyday items without skin irritation. In watches, Rolex employs grade 5 titanium (RLX titanium) in models like the Yacht-Master 42 for its corrosion resistance and reduced weight compared to steel, maintaining precision in marine environments.[185] Apple's iPhone 15 Pro, released in 2023, features a grade 5 titanium frame that is 20% lighter than the previous stainless steel design while offering superior scratch resistance.[186] In sporting goods, titanium's high stiffness-to-weight ratio improves performance; golf club heads made from titanium alloys increase ball speed by up to 5% due to higher coefficient of restitution, and bicycle frames provide rigidity for competitive racing without added mass.[187][188] Jewelry applications leverage titanium's hypoallergenic nature for rings and earrings, often anodized to produce vibrant colors through controlled oxide layer growth—thicknesses of 10-100 nm achieved via voltages of 10-60 V create interference hues from bronze to violet without dyes.[189][190] Key advantages include MRI compatibility, as titanium's non-ferromagnetic properties prevent device displacement or heating during scans, unlike some steel alloys.[191] Titanium implants demonstrate fatigue life exceeding 10^6 cycles under physiological loads, ensuring durability equivalent to years of daily activity.[192] Additionally, titanium withstands autoclave sterilization at 121°C without degradation, facilitating repeated medical reuse.[193] Recent advancements include 3D-printed titanium prosthetics with custom lattice structures exhibiting 60-80% porosity, which mimic bone architecture to enhance osseointegration and reduce stress shielding in orthopedic applications.[194]Emerging technologies
Additive manufacturing, particularly through laser powder bed fusion (LPBF), has revolutionized titanium component production by enabling the creation of complex Ti-6Al-4V parts with resolutions of 20-50 μm.[195] This technique allows for intricate geometries that traditional methods cannot achieve, such as aerospace brackets developed by Boeing in the 2010s for the 787 Dreamliner, which reduced manufacturing time and costs by up to $3 million per aircraft.[196] Compared to conventional subtractive processes, LPBF minimizes material waste by up to 90%, achieving buy-to-fly ratios as low as 1:1 versus 20:1-40:1 in machining, though challenges like porosity control persist, requiring post-processing such as hot isostatic pressing to ensure structural integrity.[197][198] In nuclear applications, titanium's exceptional corrosion resistance positions it for long-term waste storage, as seen in proposals for Grade 7 titanium capsules at Yucca Mountain, where corrosion rates in brine environments are projected below 0.01 μm/year, equating to less than 10 μm over 1,000 years under conservative models.[199] For reactor components, zirconium-titanium alloys are under evaluation as advanced cladding materials to enhance neutron economy and thermal stability, with titanium carbide variants showing promise in accident-tolerant fuel designs that withstand higher temperatures and radiation.[200] These developments support safer, more durable nuclear systems amid growing demand for clean energy. Emerging uses extend to energy storage and propulsion, where titanium disulfide (TiS₂) serves as a cathode material in lithium batteries, achieving electrode-level energy densities around 414 Wh/kg in solid-state configurations.[201] In hypersonics, titanium matrix composites reinforced with fibers enable operation up to 1,000°C, providing lightweight structural integrity for leading edges and nozzles in high-speed vehicles.[202] Recent U.S. government funding, including $25 million awarded to IperionX in 2025, bolsters titanium production for lightweight electric vehicle frames, aiming to reduce vehicle mass and extend range. In 2025, the US awarded an additional $25 million to IperionX to scale domestic titanium production for defense and commercial needs.[132] Ongoing research highlights nanostructured titanium oxides for photoelectrochemical hydrogen production via water splitting, where TiO₂ nanomaterials enhance efficiency under solar irradiation by improving charge separation.[203] Shape memory alloys like Ti-Ni (nitinol) continue to advance medical applications, powering self-expanding stents that conform to vascular geometries upon deployment.[204] The additive manufacturing titanium market is projected to reach $2 billion by 2030, growing at a CAGR of 28.1%, driven by aerospace and biomedical demands.[205]Biological role and safety
Function in organisms
Titanium is not considered an essential element for plants, as no deficiency symptoms have been observed and plants can complete their life cycles without it. However, it acts as a beneficial microelement when supplied at low concentrations, typically enhancing growth and physiological processes without causing toxicity. In natural soils, titanium concentrations vary, but plants generally accumulate it at levels ranging from 1 to 578 mg kg⁻¹ dry weight, with a mean of 33.4 mg kg⁻¹. Certain species, such as horsetail (Equisetum spp.), exhibit hyperaccumulation, reaching up to 14,000 mg kg⁻¹ in shoots, which exceeds 1,000 ppm and suggests specialized tolerance mechanisms.[206] Titanium may support nitrogen fixation indirectly through symbiotic bacteria in root nodules, as titanium dioxide nanoparticles have been shown to enhance these interactions in legumes like red clover. It also serves as a possible enzyme cofactor, mimicking peroxidase activity to reduce oxidative stress. Foliar or root application of titanium promotes nutrient uptake, including iron, nitrogen, phosphorus, calcium, and magnesium, particularly under iron-deficient conditions. Additionally, it boosts stress tolerance; for instance, TiO₂ nanoparticles improve drought and cadmium resistance by modulating antioxidant enzymes. In terms of photosynthesis, low-dose titanium increases chlorophyll content and activity, leading to up to a 20% rise in dry matter production in crops like common beans.[207][206][206] In animals and humans, titanium has no known biological function and is absent from essential biomolecules, unlike iron or zinc, reflecting its evolutionary exclusion from core metabolic pathways. Trace amounts occur naturally, with concentrations around 0.5 ppm detected in bones and synovial fluid, primarily from environmental exposure rather than physiological need. Daily dietary intake ranges from 0.1 to 2 mg, mainly from food and water containing titanium dioxide as a pigment, though bioavailability is low due to its insolubility—gastrointestinal absorption is approximately 3%, with most excreted unchanged via urine and feces. In soils, microbial communities can reduce titanium(IV) to titanium(III) complexes, potentially increasing its mobility and uptake by plants, though this process is limited in aerobic environments.[208][209][210][211][212][213]Health precautions and environmental impact
Titanium is recognized as an inert metal with low acute toxicity, exhibiting an oral LD50 greater than 5000 mg/kg body weight in rats for titanium dioxide (TiO₂). However, inhalation of titanium welding fumes can cause respiratory irritation, including effects on the eyes, nose, and throat.[214] Concerns regarding nano-TiO₂, particularly in applications like the former food additive E171, include potential genotoxicity; the International Agency for Research on Cancer (IARC) classifies it as Group 2B (possibly carcinogenic to humans), based on evidence of lung tumors in rats from inhalation exposure.[215] Occupational health precautions emphasize exposure limits and handling practices. The U.S. Occupational Safety and Health Administration (OSHA) sets a permissible exposure limit (PEL) of 15 mg/m³ for TiO₂ dust as an 8-hour time-weighted average.[216] In machining and processing, adequate ventilation is required to mitigate fire risks from titanium powders, which can ignite at temperatures exceeding 1200°C for bulk material, though finer powders may pose lower ignition thresholds.[217] For biomedical implants, titanium's biocompatibility supports its use in prosthetics and devices, but the brittle alpha case layer—formed during high-temperature processing—must be removed via methods like electropolishing or chemical milling to prevent fatigue failure and ensure long-term safety.[153] Environmentally, titanium production and use present localized impacts, though the metal itself is non-bioaccumulative and poses low overall ecological risk. Mining operations generate tailings contaminated with heavy metals, such as vanadium, requiring careful management to avoid soil and water pollution.[218] In the Kroll process, chlorine gas emissions are a concern due to its toxicity, but modern facilities control releases to levels below 1 ppm through scrubbers and closed-loop systems.[219] TiO₂ production wastewater, often containing organic pollutants, can be effectively treated using photocatalytic degradation, leveraging TiO₂'s own properties to break down contaminants under UV light.[220] Recycling efforts mitigate environmental footprints significantly; vacuum arc remelting (VAR) achieves recovery rates up to 95% from scrap, reducing energy consumption by approximately 80% compared to primary production.[221] Recent 2024 studies highlight emerging concerns over titanium nanoparticles entering marine environments from coatings and effluents, potentially disrupting estuarine ecosystems and foraminiferal detoxification processes at concentrations exceeding natural levels.[222] Under the European Union's Critical Raw Materials Act, sustainability initiatives target at least 25% of the EU's annual titanium consumption to be met through recycling by 2030 to lessen mining demands and emissions.[223] Regulatory measures address specific risks, notably the European Union's REACH framework, which banned nano-TiO₂ (E171) as a food additive in 2022 due to uncertainties over genotoxicity and accumulation.[162]References
- https://www.[researchgate](/page/ResearchGate).net/publication/269621072_Preparation_and_Properties_of_Trivalent_Titanium_Compounds_TiCl3_and_TiOCl

