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British Rail Class 46
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The British Rail Class 46 is a class of diesel locomotive. They were built from 1961 to 1963 at British Railways' Derby Works and were initially numbered D138–D193. With the arrival of TOPS they were renumbered to Class 46. Along with the similar Class 44 and 45 locomotives, they became known as Peaks.
Fifty-six locomotives were built. The first was withdrawn in 1977 and all were withdrawn by the end of 1984.
Overview
[edit]The Class 46 design was structurally the same as the preceding Class 45 build, and had the same Sulzer engine, but differed in the fitment of a Brush generator and traction motors, in place of the Crompton Parkinson equipment fitted to the Class 45. Along with the other Sulzer class 44 and 45 designs they are often referred to as "Peaks", so named because the Class 44s were named after mountains.[1][2]
The British Transport Commission decided to cancel the final twenty Class 46 locomotives then on order and invited bids for twenty locomotives of a new Type 4 specification using the Brush electrical equipment intended for the cancelled order. Brush won the contract with what became the Class 47.[3][4]
In common with the other classes of Peak diesel which had the same design, Class 46 locomotives were prone to cracking of the bogie castings. This was due to the stresses of negotiating sharp curves with a bogie of such length, and also because the buffing gear was mounted on the bogie itself and not on the main frame of the locomotive.[5]
Liveries
[edit]All Class 46s were delivered in BR Green with a broad horizontal grey stripe on the lower bodyside and small yellow warning panels on the ends. From the late 1960s all were repainted into the corporate image Rail Blue, although repaints carried out at BR depots between works visits did vary and at least D138 (later 46 001) was recorded in Rail Blue with full yellow ends, but retaining the grey stripe on the lower body side.[6]
Naming
[edit]
Unlike the earlier Peak classes where many had names, only D163 (later 46 026) carried one (Leicestershire and Derbyshire Yeomanry) from new. This engine was nicknamed "The Lady" by both staff and rail fans alike. This name is now carried by the preserved Class 45 number D123/45 125.

Operation
[edit]| Code | Name | Quantity |
|---|---|---|
| BR | Bristol Bath Road | 22 |
| GD | Gateshead | 24 |
| LA | Laira | 10 |
| Total: | 56 | |
Whilst seeing intermittent use on freight trains, Class 46s were regular performers on passenger turns, particularly North East-South West, Trans-Pennine and secondary North East-London trains,[2][8] and depot allocations reflected this with locos at Gateshead and Plymouth in 1977[9] giving a typical spread. Long-distance freight workings were common, particularly "clay hoods" carrying china clay from Cornwall to the Stoke-on-Trent area.
For a period around 1980, several Class 46 locomotives were placed into storage at Swindon Works. Some were only stored for a few months, but most were reinstated by the end of 1981.[10]
In the 1980s, the remaining locomotives were concentrated at Gateshead depot, and the final booked passenger workings for the class were the dated summer Saturday services Bradford - Weymouth (between Bradford and Birmingham New Street), Newcastle - Plymouth, Newcastle - Blackpool North, and York - Blackpool North.[11] The last five locomotives were officially withdrawn on 25 December 1984.[6]
Beyond revenue service, two Class 46s were transferred to departmental stock in December 1984. 46 035 became 97 403 and was named 'Ixion'. It was used for tests into adhesion and had a large red panel painted on the sides in the then-standard departmental livery. 46 045 was renumbered 97 404 and was retained as a source of spare parts for 97 403 as required.[12]
Disposal of Class 46s was almost exclusively carried out at BR works, with Swindon Works doing much of the work along with Derby Works and Doncaster Works. The two exceptions were 46 027 which was cut up at Vic Berrys scrapyard in Leicester, and 46 009 whose final demise is described below.[6]
Nuclear flask crash test
[edit]
On 17 July 1984, 46 009 (formerly D146), hauling three Mark 1 coaches, was deliberately crashed into a "Flatrol" wagon loaded with an empty nuclear waste flask and lying on its side. 46 009 had been adapted so that it could be operated remotely, and also had a camera mounted on the nose to record the impact. At the point when the locomotive hit the flask it was travelling at about 100 mph (160 km/h), and the resulting impact was recorded and later broadcast publicly. The test was carried out on the Old Dalby Test Track and was organised by the CEGB.[13][14][15] The test was intended to demonstrate to the public that there would be no leak of radioactive material in the event of a rail accident involving a train carrying a nuclear waste flask.[13][16]
46 009 was scrapped on site at Old Dalby later the same month by Vic Berry of Leicester. Sister locomotive 46 023 had been the standby locomotive in case 46 009 failed.[17] The flask that was used in this test is on display outside Heysham 1 power station training centre.Images
Preservation
[edit]Three of the class have been preserved: 46 010 (formerly D147) at the Great Central Railway (Nottingham), 46 035 Ixion (formerly D172) at Peak Rail owned by the Waterman Railway Trust, and D182 (46 045) which is owned by the Peak Locomotive Company at the Midland Railway – Butterley[18]
In February 1994, D172 became the first privately owned ex-BR diesel to be certified for main line operation.[19]
Gallery
[edit]References
[edit]Citations
[edit]- ^ "Peak to be sold". Railways Illustrated: 36. November 2007.
- ^ a b Montague, Keith (1978). The Power of the Peaks. Oxford: Oxford Publishing Co. ISBN 0-902888-99-4.
- ^ Introduction to Prototypes Class47.com Retrieved on 31 May 2007
- ^ D0260 Lion & The Birmingham Railway Carriage & Wagon Co. Ltd. www.derbysulzers.com Retrieved 30 December 2018
- ^ Derrick 2004, p. 32.
- ^ a b c Derrick 2004, p. 48.
- ^ British Railways Locoshed Book 1974 edition. Shepperton: Ian Allan. 1974. pp. 31–32. ISBN 0-7110-0558-3.
- ^ Lund, E (1980). To the last drop. Chesterfield: Longden technical Publications. ISBN 0-9507063-0-2.
- ^ British Rail Locoshed Book 1981. Shepperton: Ian Allan Ltd. 1981. p. 26. ISBN 0-7110-1112-5.
- ^ Derrick 2004, p. 35.
- ^ Webster, Neil; Greaves, Simon; Greengrass, Robert. Loco-hauled travel 1984-5. York: Metro Enterprises Ltd. ISBN 0-947773-00-2.
- ^ Derrick 2004, p. 53.
- ^ a b Slater, John, ed. (October 1984). "Operation 'Smash Hit'". Railway Magazine. Vol. 130, no. 1002. Sutton, Surrey: Transport Press. pp. 394–5.
- ^ Dowler, H. J.; Molyneaux, T. C. K.; Miles, J. C. (1987). "Analysis of the forces on a nuclear fuel transport flask in an impact by a train". Proceedings of the Institution of Mechanical Engineers, Part A: Power and Process Engineering. 201 (11): 55. Bibcode:1987PIMEA.201...55M. doi:10.1243/PIME_PROC_1987_201_007_02. S2CID 111297025.
- ^ Coxon, Dave, "CEGB staged collision with Nuclear flask 1985", www.old-dalby.com, archived from the original on 6 December 2005
- ^ "Nuclear Flask Train Crash Test - BBC News 1984". www.youtube.com. BBC. Archived from the original on 4 March 2015.
- ^ Derrick 2004, p. 44.
- ^ "Heritage/Preservation". The Peak Diesel Archive. Peak Diesel Archive. 2023. Retrieved 21 January 2024.
- ^ Jones, Ben (September 2022). "Breaking the Ban". Trackside Magazine. No. 14. Peterborough: Transport Publishing Network Ltd. pp. 24–29.
Sources
[edit]- Derrick, Kevin (2004). Historic traction in colour : The Peaks. Heritage Traction Series. Vol. 2. Kendal: Nostalgia Road Publications. ISBN 1-903016-41-X.
- Webb, Brian (1978). Sulzer Diesel Locomotives of British Rail. David & Charles. ISBN 0715375148.
Further reading
[edit]- Marsden, Colin J.; Fenn, Graham B. (1988). British Rail Main Line Diesel Locomotives. Sparkford: Haynes. pp. 196–199. ISBN 9780860933182. OCLC 17916362.
- Vehicle Diagram Book No. 100 for Main Line Diesel Locomotives (PDF). Derby: British Railways Board. October 1984. pp. 27, 37, 108–109 (per pdf) – via Barrowmore MRG.
- "New life for '46s'". Rail Enthusiast. EMAP National Publications. February–March 1982. p. 52. ISSN 0262-561X. OCLC 49957965.
- Yeoman (June 1984). "Class 46: Update on a dying breed". Rail Enthusiast. EMAP National Publications. p. 22. ISSN 0262-561X. OCLC 49957965.
External links
[edit]- Railblue.com Archived 22 November 2008 at the Wayback Machine A list of fleet numbers with dates withdrawn.
British Rail Class 46
View on GrokipediaDesign and Development
Background and Specifications
The British Rail Class 46 locomotives emerged from the 1955 Modernisation Plan, a comprehensive £1.24 billion initiative by British Railways to replace steam traction with diesel-electric and electric alternatives, targeting complete elimination of steam operations by 1968. This plan prioritized the development of versatile Type 4 locomotives capable of handling mixed-traffic duties on non-electrified main lines, addressing the inefficiencies of steam in terms of maintenance, availability, and operational flexibility. The Class 46, built at Derby Works between 1961 and 1963, formed part of the "Peak" family of diesel-electrics, with design decisions informed by prior Sulzer engine trials that demonstrated superior reliability and fuel efficiency compared to rival power plants in empirical testing.[2] Structurally akin to the earlier Class 45 but differentiated by its electrical systems, the Class 46 utilized Brush equipment—including a TM73-68 generator and six TM64-68 traction motors—to serve as a testbed for alternatives to the Crompton Parkinson systems employed in the Class 45, with results contributing to refinements in subsequent designs like the Class 47. The core powertrain centered on the Sulzer 12LDA28-B, a 12-cylinder V-type diesel engine with a 280 mm bore and 355 mm stroke, delivering 2,500 bhp (1,864 kW) at 750 rpm under continuous rating, emphasizing robust, low-revving marine-derived architecture for sustained heavy-duty performance.[2][3] Core specifications included a 1Co-Co1 wheel arrangement—featuring six powered axles supported by two unpowered pony trucks to meet the 20-ton axle load restriction imposed by civil engineering standards—a top speed of 90 mph (145 km/h), and a locomotive weight of 138 long tons. These attributes enabled the Class 46 to undertake express passenger hauls and freight workings requiring high tractive effort, such as up to 31,600 lbf continuous at 23.3 mph, while maintaining compatibility with standard gauge infrastructure. Fuel capacity stood at 790 imperial gallons, supporting extended operations without frequent refueling.[2][3]Construction and Production
The British Rail Class 46 locomotives were manufactured exclusively at British Railways' Derby Works, with production spanning from 1961 to 1963.[2] This facility handled the complete assembly, leveraging established processes from prior Sulzer-powered Type 4 designs.[5] A total of 56 locomotives were built, initially numbered D138 to D193 under the pre-TOPS numbering system.[2] In the 1970s, with the implementation of the Total Operations Processing System (TOPS), they were renumbered to 46001 through 46056 to reflect their classification as mixed-traffic diesel-electric units.[2] The limited production run stemmed from British Railways' strategic shift toward standardization on English Electric-powered designs for subsequent Type 4 locomotives, following successful trials with the Peak series.[2] The Class 46 retained the bodyshell and Sulzer 12LDA28-A prime mover of the preceding Class 45 but incorporated Brush Traction generators and motors, selected to resolve traction motor reliability issues encountered with the Crompton Parkinson equipment in earlier Peak classes such as the 44 and 45.[2] Each unit included a standard British Railways mixed-traffic steam boiler for heating passenger trains, ensuring compatibility with existing rolling stock.[6] This adaptation prioritized proven electrical components over the prior setup, reflecting empirical adjustments based on operational feedback from initial Sulzer Type 4 deployments.[7]Powertrain and Key Features
The British Rail Class 46 locomotives employed a diesel-electric powertrain centered on the Sulzer 12LDA28-B engine, a 12-cylinder, pressure-charged, four-stroke V-form diesel producing 2,500 bhp (1,864 kW) at 750 rpm for continuous operation.[8][9] This engine was paired with a Brush TG160-60 main generator and six Brush TM73-68 MkIII traction motors, one per axle in the Co-Co bogies, enabling high starting torque suitable for heavy freight and mixed-traffic duties with a maximum tractive effort of 55,000 lbf (245 kN).[8][9] The 1Co-Co1 wheel arrangement incorporated a two-axle pony truck ahead of the power bogies, distributing the locomotive's 138 long tons (140 t) weight more evenly to enhance stability on uneven or high-speed routes while maintaining adhesion.[3][2] Key features included dual braking systems—initially vacuum brakes later upgraded to air-vacuum combinations—providing a brake force of 63 long tons (64 t), alongside rheostatic (dynamic) braking via the traction motors to dissipate energy as heat during deceleration, reducing wear on mechanical components.[3] These elements reflected the causal advantages of diesel-electric propulsion over steam predecessors, with diesel thermal efficiency typically reaching 25-35% compared to steam's 5-10%, yielding lower fuel consumption per unit work (e.g., diesels averaging around 250 gallons of fuel oil per hour versus steam's equivalent of 2.4 tons of coal plus 2,880 gallons of water).[10][11] The power-to-weight ratio, approximately 18 hp per ton, supported quicker acceleration and reduced idling losses inherent to steam cycles, driving British Rail's dieselization for operational efficiency despite elevated maintenance demands from complex electrical systems.[8][10]Operational History
Initial Deployment (1961–1970)
The British Rail Class 46 locomotives commenced revenue-earning service in late 1961, with the first units (numbered D138 onward) allocated primarily to Eastern Region depots such as Gateshead (52A) for deployment on express passenger workings and heavy freight trains along north-eastern routes.[12] These 2,500 horsepower diesel-electric machines, equipped with Sulzer 12LDA28 engines and Brush electrical systems, were integrated into British Rail's dieselisation efforts amid the post-Beeching network contractions, which prioritised efficient motive power on surviving main lines.[2] By mid-decade, Class 46s had demonstrated effectiveness in supplanting steam traction, achieving full diesel operation on key corridors like those serving the North East by 1965; individual units typically accumulated around 700,000 miles in their initial decade of service, reflecting high utilisation rates averaging approximately 70,000 miles annually.[13] Early trials highlighted the class's superior power output for accelerating heavy loads compared to preceding Type 4s, though minor teething problems with electrical relays and auxiliary systems required depot adjustments.[14] A number of locomotives were transferred to Western Region depots, including Bristol Bath Road (82A) from 1962, supporting cross-regional passenger expresses and freight amid ongoing steam withdrawals; further reallocations to Old Oak Common (81A) occurred by 1964 for London-area workings.[15] Overall, the class received favourable operational assessments for reliability in undiluted service conditions, bolstering British Rail's transition to all-diesel operations on rationalised infrastructure.[2]Peak Usage and Regional Allocations (1970–1980)
During the 1970s, British Rail Class 46 locomotives attained peak operational levels, with primary allocations to Western Region depots including Laira at Plymouth and Bristol Bath Road following a 1971 reorganization.[2] Laira received up to 28 units (46001–46028) from 1972 until 1980, enabling extensive deployment across Devon and Cornwall for inter-regional passenger and freight workings.[16] Smaller numbers operated from Cardiff Canton, while northern allocations like Gateshead persisted for cross-country services.[2] Class 46s handled diverse duties suited to their mixed-traffic design, including express passenger trains such as relief workings and local stoppers between Plymouth and Penzance, alongside parcels services and china clay freights originating in Cornwall.[16][2] They also supported engineering trains and assisted high-speed passenger sets when required, demonstrating versatility amid evolving rail economics marked by freight modal shift to roads.[16] Capable of hauling trains up to 1,000 tons on favorable gradients, these locomotives maintained heavy freight roles despite British Rail's overall ton-mileage peaking around 1973 before declining due to economic pressures. The introduction of the TOPS system in 1973 enhanced monitoring of locomotive performance and availability, reclassifying the fleet as 46001–46056 and revealing sustained reliability for Class 46s even as freight volumes contracted.[2][17] Utilization varied regionally; Eastern Region examples averaged approximately 70,000 miles annually per locomotive, underscoring consistent diagrammed service amid competition from the numerically superior Class 47 fleet.[13][2] This period highlighted adaptations to cost-conscious operations, where Class 46s provided efficient haulage inherited from steam-era replacements but yielded ground to more adaptable contemporaries in passenger and freight rosters.[2]
Withdrawals and Economic Factors (1980–1985)
The withdrawal of British Rail Class 46 locomotives accelerated during the early 1980s, driven by persistent structural and mechanical failures that rendered them increasingly uneconomical to maintain. Initial withdrawals began in 1977 with isolated cases linked to bogie cracking, a recurring issue stemming from the stresses imposed by the locomotive's long bogie design on sharp curves, which elevated repair demands and costs. By December 1980, British Rail withdrew 20 locomotives en masse, including numbers 46001, 46002, and others, citing overdue light repairs, power unit failures, and frame cracks such as in 46012. This pattern continued, with 9 withdrawn in 1981, 9 in 1982, 14 in 1983, and the remainder by late 1984, leaving the fleet effectively extinct by Christmas 1984 after just 23 years of service.[14][2] Maintenance challenges compounded these issues, as Class 46s exhibited lower reliability metrics compared to contemporaries, logging fewer miles per casualty—approximately 7,421 versus over 12,000 for similar Sulzer-powered classes—and higher failure rates in engines, electrical systems, and bogie components. British Rail's policy of cannibalizing spares from withdrawn units to sustain active ones exacerbated parts shortages for the Brush-equipped Sulzer powertrains, particularly as procurement dwindled amid broader underinvestment in aging diesel fleets. Operations were further restricted, with bans on routes west of Bristol in the late 1970s due to deteriorating condition, limiting their utility on cross-country and freight duties.[13][14] Economic pressures from British Rail's taxpayer-subsidized operations favored fleet standardization and rationalization, prioritizing the prolific Class 47—over 500 units strong—with its superior versatility, electric heating capabilities, and lower per-unit maintenance burden over the smaller 56-unit Class 46 batch. The introduction of High Speed Trains (HSTs) for passenger services and Class 56 locomotives for freight eroded demand for steam-heated Type 4 diesels like the Class 46, particularly as Mk1 sleeper workings phased out around 1980. This shift reflected pragmatic modernization to address operational inefficiencies, including high downtime and escalating repair bills that strained British Rail's resources without commensurate performance gains.[13][14] Disposal followed swiftly, with over 50 locomotives scrapped at British Rail facilities including Swindon Works (handling the majority), Derby, Doncaster, and Crewe, alongside test site disposals at Old Oak Common; final cuttings occurred into 1985. This rapid scrapping underscored the class's obsolescence in a rationalizing network, where retaining non-standard, high-cost assets proved untenable amid fiscal constraints and the push toward more efficient, unified fleets.[14]Technical Performance and Modifications
Reliability Issues and Maintenance Challenges
The British Rail Class 46 locomotives exhibited higher rates of mechanical and electrical failures compared to contemporaneous designs, particularly the Class 45, due in part to the integration of Brush electrical equipment with the Sulzer diesel engine. In 1972 data from the Eastern Region, Class 46 units recorded 7,421 miles per casualty, significantly lower than the Class 45's 12,397 miles per casualty, reflecting more frequent downtime.[13] Annual mileage averaged 70,439 miles for Class 46s versus 80,582 miles for Class 45s, with average time between casualties at 38 days compared to 56 days.[13] Electrical faults were prominent, with Class 46s experiencing 2.95 casualties per year versus 2.20 for Class 45s, including issues with cables (0.66 versus 0.23 casualties annually); these stemmed from the Brush generator and traction motors, which proved less durable in combination with the Sulzer 12LDA28 power unit than the Crompton Parkinson equipment in the Class 45.[13] Engine-related casualties were also elevated at 2.10 per year for Class 46s (versus 1.06 for Class 45s), encompassing fuel system (0.44 versus 0.13), lubricating oil (0.59 versus 0.16), and cooling (0.52 versus 0.20) failures, necessitating frequent power unit exchanges at depots like Stratford.[13][14] Bogie faults compounded maintenance demands, with recorded issues prompting swaps and repairs at facilities such as Tinsley and Thornaby in the early 1980s, including cases like 46010 in July 1982 and 46051 in December 1983.[14] These metrics underscored the Class 46's inferiority in long-term durability to the Class 45 and Class 47 (13,090 miles per casualty in 1972), attributable to the hybrid powertrain's mismatched components from multiple suppliers, which increased complexity and parts inventory burdens.[13] British Railways' strategy of diversifying engine and electrical suppliers across small batches—Sulzer diesels with Brush electrics in the 56-unit Class 46 run—exacerbated redundancy in spares and expertise, straining resources in a nationalized system already facing fiscal constraints by the late 1970s.[13] Overdue repairs, such as light classified overhauls for units like 46029 and 46045 by late 1979, further eroded fleet availability, hastening withdrawals from 1980 onward.[14]Modifications and Upgrades
Several Class 46 locomotives underwent dual braking conversions between 1967 and 1973 to enable operation of both vacuum and air-braked trains, with examples including D140 in April 1973 and D149 in January 1973.[18] These modifications involved adding air brake equipment and reservoirs, aligning the fleet with evolving rolling stock requirements, though not all units received them simultaneously.[19] Cab and nose end alterations were implemented during the transition to blue livery, including the fitting of one-piece headcode panels on many locomotives (D138–D166) as part of Brush refurbishments starting in 1965.[18] A majority later received plated-over nose ends incorporating sealed beam headlights to improve visibility, particularly for those allocated to Western Region duties.[20] These changes addressed operational needs but did not create distinct sub-classes. Other targeted upgrades included boiler isolation on units such as 46004 in April 1982 and 46009 in December 1982, reflecting the decline in steam-heated passenger services.[14] Individual locomotives received specialized modifications for testing, notably 46045 (renumbered 97404) for departmental use from 1984 to 1986 and 46035 for wheelslip trials in May 1985, which briefly extended their active roles.[14] Despite these efforts, the upgrades yielded only marginal service life extensions for a few examples, such as 46045 lasting until 1985, as persistent reliability issues and high maintenance costs limited broader fleet viability per British Railways assessments.[14]Performance Metrics and Comparisons
The British Rail Class 46 locomotives exhibited robust tractive capabilities, with a maximum starting tractive effort of 55,000 lbf (245 kN), facilitating acceleration suitable for mixed-traffic duties including heavy freight hauls exceeding 500 tons.[3] Power output stood at 2,500 bhp from the Sulzer 12LDA28 engine, delivering 1,962 hp at the rail, which supported a top speed of 90 mph (145 km/h) under load.[21] Fuel efficiency aligned with medium-speed diesel norms, achieving approximately 169 g/bhp-hr (0.37 lb/bhp-hr) at full load and rated speed, markedly superior to steam locomotives' equivalent consumption of 2-3 lb/hp-hr due to inherent thermodynamic advantages in diesel cycles despite BR's maintenance constraints.[22] In comparisons to contemporaries, the Class 46 surpassed early Type 4 designs like the Class 40 (initially 2,000 bhp) in raw power density from its intercooled Sulzer engine, enabling better sustained performance on gradients such as the Lickey Incline with 445-ton trains.[21] However, it trailed the more versatile Class 47 (2,750 bhp English Electric engine standard), which benefited from refined Brush electrical systems and broader adaptability, contributing to the Class 47's extended service life beyond 50 years for many units versus the Class 46's typical 20-25 years.[23] Engineering trade-offs in the Class 46's Sulzer powertrain—favoring high torque for freight but prone to cooling and boiler-related failures—resulted in elevated maintenance demands, exacerbating downtime in British Rail's under-resourced monopoly environment where predictive upkeep lagged.[13]| Metric | Class 46 (Sulzer Type 4) | Class 47 (Brush Type 4) |
|---|---|---|
| Engine Power (bhp) | 2,500 | 2,750 |
| Max Tractive Effort (lbf) | 55,000 | 62,000 |
| Specific Fuel Consumption (lb/bhp-hr, full load) | ~0.37 | ~0.40 |
| Typical Service Life (years) | 20-25 | 50+ |