Recent from talks
Nothing was collected or created yet.
Colombo Dockyard
View on WikipediaThis article has multiple issues. Please help improve it or discuss these issues on the talk page. (Learn how and when to remove these messages)
|
Colombo Dockyard PLC (CDPLC) is a ship building company in Sri Lanka and it is based in Colombo. It has built both military and civilian vessels for both local and overseas clients.
Key Information
History
[edit]Colombo Dockyard, established its operations in 1974 and is one of Sri Lanka's engineering facilities in the business of ship repair, ship building, heavy engineering and offshore engineering. It is situated within the Port of Colombo, thus having the benefits of a deep water harbor.[2]
In November 2024, the financial crisis of Colombo Dockyard PLC was announced. This was followed by the resignation of its two Japanese directors on 6 December while the Sri Lankan directors remained. The company, with assistance from the Government of Sri Lanka, then sought a strategic investor to purchase the 51% stake from from Japan's Onomichi Dockyard Co. Ltd. and also support a rights issue to raise $30 million following an open process through the Sri Lankan embassies. Around 40 expressions of interest (EoIs) were received in response from which five were eventually shortlisted.[3]
As of April 2025, Indian state-owned Mazagon Dock Shipbuilders is negotiating to acquire a majority stake of Colombo Dockyard PLC (CDPLC). MDL will reportedly purchase the 51% stake from Japan's Onomichi Dockyard after the continuous losses from CDPLC. A Memorandum of Understanding (MoU) was expected by the end of the month.[4]
The Mazagon Dock Shipbuilders, in its regulatory filing on 27 June 2025, announced its decision of acquisition of a controlling (51%) stake in Sri Lankan peer Colombo Dockyard in a deal worth up to ₹450 crore (US$52.96 million) in order to grow its shipbuilding and repair business. The transaction will be completed within six months following which the Sri Lankan shipbuilder will become a part of Mazagon Dock Shipbuilders.[5] At the end of November 2024, Japan’s Onomichi Dockyard exited its majority stake in Colombo Dockyard. Following this, Colombo reportedly sought New Delhi’s assistance in encouraging Indian investment to avoid default. Mazagon Dock Shipbuilders Ltd was subsequently shortlisted due to its shipbuilding experience and financial capability.[6][7]
Facilities and operation
[edit]

Colombo Dockyard operates four graving drydocks, the largest one with a capacity of 125,000 tonnes deadweight (DWT) as well as repair berth facilities. It is accredited with the ISO 9001-2015 quality certification by Lloyd's Register Quality Assurance.[8]
Colombo Dockyard has operated in joint collaboration with Onomichi Dockyard Japan since 1993- the collaboration's twenty-year anniversary was celebrated on March 26, 2013.[9]
In 2020 the Colombo Dockyard built Eco bulk carriers for Norwegian Misje Eco Bulk company, Misje subsidiary of Kåre Misje & Co.[10] Colombo Dockyard also built Buoy Tender Vessels to sell to ports of Iraq through Toyota Tsusho Corporation of Japan. Japan International Cooperation Agency (JICA) helped with this project.[11]
Known ship classes built
[edit]The following ships were known to be made by CD:[12]
- Jayasagara-class patrol craft[13]
- Fisheries Protection Vessel
- Colombo class[14]
- Coastal surveillance vessel
- Fire fighting vessel
- 29 M Landing Craft
- Fast Landing Craft
- 35&40 Meter Fisheries Protection Vessel
- 65 Ton Bollard Pull Tug
- Anchor Handling Tug Supply Vessel (80 Ton Bollard Pull)
- Passenger Vessels (250 Passengers)
- Passenger Vessels (400 Passengers)
- Multipurpose Platform Supply Vessel
- Fast Patrol Vessel
- Anchor Handling Tug Supply Vessel (130 Ton Bollard Pull)
- VARD 9-01 111.3m Undersea Cable Laying Vessel[15]
- VARD 7 85m OPV[16]
Customers
[edit]Military clients
[edit]International clients
[edit]- Bourbon

- Columbia Shipmanagement (Singapore)

- Dredging Corporation of India

- Dredging International

- Eurobulk

- GOL Offshore

- The Greatship Group

- Hyundai Engineering & Construction

- Kotoku Kaiun

- Maersk

- Mercator

- Safety Management Overseas

- Shipping Corporation of India

- Pakistan National Shipping Corporation

- Sinochem Shipping

- Tanker Pacific

- Thome

- Tide Water

- Titan Fleet Management

- Van Oord

References
[edit]- ^ "Annual Report 2021" (PDF). cse.lk. Colombo Dockyard PLC. Retrieved 19 June 2022.
- ^ Port of Colombo
- ^ Bana, Naresh (2025-07-11). "Reviving Sri Lanka's maritime edge". BusinessLine. Retrieved 2025-08-17.
- ^ Narasimha, A. S. L. (2025-04-22). "Mazagon in negotiations to acquire controlling stake in CDPLC - Maritime Gateway". Maritime Gateway. Retrieved 2025-04-23.
- ^ "India's Mazagon Dock Shipbuilders to buy controlling stake in Colombo Shipyard". Reuters. 2025-06-28. Retrieved 2025-06-29.
- ^ Srinivasan, Meera (2025-06-28). "Mazagon Dock Shipbuilders to buy controlling stake in Colombo Dockyard". The Hindu. ISSN 0971-751X. Retrieved 2025-06-29.
- ^ Roy, Shubhajit (2025-06-29). "Behind Mazagon Dock's Lanka deal: Eye on China, Colombo bailout plea". The Indian Express. Archived from the original on 2025-06-29. Retrieved 2025-06-29.
- ^ "COLOMBO DOCKYARD AWARDED ISO 9001: 2015 CERTIFICATIONS BY LLOYD'S REGISTER QUALITY ASSURANCE (LRQA), UK". Colombo Dockyard. cdl.lk. Retrieved 25 November 2017.
- ^ "COLOMBO DOCKYARD PLC - EDB Sri Lanka". www.srilankabusiness.com. Retrieved 2022-02-22.
- ^ "Colombo Dockyard to build six Eco bulk carriers for Norwegian firm - Adaderana Biz English | Sri Lanka Business News". Adaderana Biz English | Sri Lanka Business News. 2020-08-18. Retrieved 2020-11-14.
- ^ "Colombo Dockyard PLC Launches the Buoy Tender Vessel Being Built For General Company for Ports of Iraq through Toyota Tsusho Corporation of Japan". Adaderana Biz English | Sri Lanka Business News. 2020-07-24. Retrieved 2020-11-14.
- ^ http://dl.lib.mrt.ac.lk/bitstream/handle/123/1459/94831%20_1.pdf?sequence=3&isAllowed=y [bare URL PDF]
- ^ "SLNS 'Jayasagara' decommissioned". Daily News. Retrieved 2023-04-26.
- ^ Shamindra Ferdinando. "Navy obtains Ultra Fast Attack Craft from Dockyard Ltd". island.lk. Archived from the original on 19 November 2003. Retrieved 15 January 2022.
- ^ "VARD designs new cable lay vessel for Kokusai Cable Ship Co. Ltd in Japan - VARD". www.vard.com. Retrieved 2019-03-19.
- ^ "Colombo Dockyard to get US$180mn Sri Lanka patrol vessel deal". www.economynext.com. Retrieved 2019-03-19.
External links
[edit]Colombo Dockyard
View on GrokipediaColombo Dockyard PLC (CDPLC) is Sri Lanka's largest engineering facility specializing in ship repair, shipbuilding, heavy engineering, and offshore engineering, established in 1974 and headquartered at the Port of Colombo.[1][2] The company operates four dry docks capable of handling vessels up to 125,000 deadweight tons (DWT) and services over 200 ships annually across more than 25 countries, including rapid response afloat repairs and construction of specialized vessels such as cable-laying ships, hybrid eco bulk carriers, and offshore supply vessels.[1][2] Initially developed with Japanese technical collaboration from Onomichi Dockyard Co., Ltd., which held a significant stake until its planned exit by December 2024, CDPLC has expanded from basic repairs to complex international projects, achieving milestones such as delivering multiple vessels in a single day and repairing some of the longest vessels to dock there.[3][4][2] In 2023, it became an afloat repair provider for Japan's Maritime Self-Defense Force, underscoring its growing reputation in defense-related services.[5] The firm maintains ISO certifications for quality, environment, safety, and energy management, emphasizing operational efficiency amid global shipping demands.[2] Recent strategic shifts include seeking a USD 30 million capital infusion from investors to bolster capacity, with 2025 reports indicating a potential 51% stake acquisition by India's state-owned Mazagon Dock Shipbuilders Limited, linked to New Delhi's defense ministry—a move sparking controversy over national security and foreign control of critical maritime infrastructure.[2][6][7][8] Despite financial challenges, including net losses in 2024, revenue from exports constitutes 87% of its total, primarily from ship repair (56% of revenue) and shipbuilding (35%), positioning it for niche market growth like eco-friendly vessels and expansions at Hambantota Port.[2]
History
Establishment and Early Development (1970s–1980s)
Colombo Dockyard was established on August 1, 1974, as a state-owned entity with the primary objective of providing ship repair facilities to meet local industry demands, utilizing existing dry docks in Colombo Port.[9] Initially operating as a modest repair workshop, it leveraged Dry Docks 1, 2, and 3 to service vessels from the Ceylon Shipping Corporation's fleet and international callers, including Greek trampers, Indian ships, Pakistani vessels, and Russian research ships and tugs.[9] Shipbuilding operations began concurrently in 1974, focusing on small-scale vessels such as tug boats, patrol boats, and barges, which addressed immediate needs for local maritime entities.[10] During the late 1970s, the yard constructed patrol boats measuring 14 meters and 20 meters in length, along with work boats including towing tugs, barges, and launches, primarily for the Sri Lanka Navy and Ports Authority.[9] These efforts established an early reputation for handling complex repairs and basic constructions under resource constraints. In August 1975, Colombo Dockyard was restructured into a joint venture, with the Ceylon Shipping Corporation acquiring a 75% stake to enhance operational efficiency and align with national shipping interests.[11] The 1980s saw initial consolidation, culminating in the construction of Dry Dock No. 4 in the late decade, a 125,000 deadweight ton facility capable of accommodating Aframax-sized vessels, which expanded repair capacities for larger ships.[12] This development marked a transition from rudimentary operations to more robust infrastructure supporting both domestic and foreign maritime traffic.[9]Expansion into Military and Commercial Shipbuilding (1990s–2000s)
In the 1990s, Colombo Dockyard underwent significant restructuring following its privatization in 1993, when the Sri Lankan government divested a 51% stake to Japan's Onomichi Dockyard Co. Ltd., introducing advanced technical expertise and management practices that facilitated expansion beyond basic repairs into more sophisticated shipbuilding.[13] This partnership enabled the yard to enhance its capabilities in constructing both military and commercial vessels, shifting from primarily small-scale local projects to competing in regional markets with improved quality standards compliant with international classification societies.[10] The infusion of Japanese technology supported the development of specialized welding and fabrication techniques, allowing for the production of larger, more durable hulls suitable for offshore operations.[14] On the military front, the yard expanded its role as a key supplier to the Sri Lanka Navy amid escalating internal security needs during the civil conflict. It acquired aluminium boat-building technology, enabling the construction of high-speed patrol and attack craft designed for coastal interdiction and anti-smuggling duties.[9] By the early 2000s, this culminated in the production of advanced Colombo-class ultra-fast attack craft, including Mk IV variants commissioned around 2005, which featured speeds exceeding 45 knots and were optimized for rapid response against asymmetric threats.[15] These vessels, built to Israeli-inspired Dvora designs with local adaptations, numbered in the dozens and represented a maturation of in-house design and assembly processes, reducing reliance on foreign imports while meeting naval specifications for armament integration and endurance.[16] Commercially, the period marked a diversification into export-oriented projects, with the yard delivering high-powered tugs, barges, and offshore support vessels to regional clients, including Indian operators. Notable examples include platform supply vessels such as the Greatship Anjali (IMO 9408425), a 1,800-tonne tug/supply hybrid delivered in 2006, capable of supporting oil rig operations with dynamic positioning and heavy-lift capacity.[17] Passenger-cargo ferries for island nations, including multiple 250-tonne vessels for Maldivian government services, were also constructed, emphasizing shallow-draft designs for inter-atoll transport.[9] This growth was driven by competitive pricing and proximity to Indian Ocean trade routes, with annual output increasing to include vessels up to 2,000 tonnes deadweight, though challenges like raw material imports and skilled labor shortages occasionally constrained scalability.[10] By the late 2000s, commercial shipbuilding accounted for a growing revenue share, complementing military contracts and establishing the yard's reputation for cost-effective, customized builds.[18]Privatization and Japanese Partnership (2010s)
In the 2010s, Colombo Dockyard PLC operated under the privatized structure established in 1993, with Japan's Onomichi Dockyard Co. Ltd. maintaining a 51% majority stake, enabling sustained technology transfer, management expertise, and quality improvements in ship repair and building. This ongoing Japanese partnership emphasized rigorous engineering standards, contributing to operational resilience amid global shipping fluctuations; for example, the company's 2010 annual report noted a 12.36% increase in share price from the prior year, reflecting investor confidence in the joint venture model.[18][19] The decade marked key milestones in the collaboration, including the 2013 celebration of its 20th anniversary, which underscored the fusion of Japanese precision with Sri Lankan labor and infrastructure to enhance competitiveness in international markets. Under this framework, Colombo Dockyard expanded its portfolio, securing contracts such as the 2018 order for two harbor work ships destined for Iraq, built to meet specialized dredging and maintenance requirements through imported Japanese design inputs and local assembly.[20][21] Financial performance during the period showed steady revenue from diversified services, with the 2013 annual report highlighting growth in engineering collaborations that integrated Japanese quality control systems, leading to certifications like ISO standards and improved turnaround times for vessel repairs. The partnership also supported workforce training programs, fostering skills in advanced welding and hull fabrication, which helped the dockyard handle larger commercial and offshore vessels amid rising Indian Ocean trade volumes.[22][19]Recent Ownership Transitions and Challenges (2020s)
In the early 2020s, Colombo Dockyard PLC encountered severe financial difficulties exacerbated by Sri Lanka's broader economic crisis, including high inflation, foreign exchange shortages, and import restrictions that increased operational costs and delayed material procurement.[23][24] The company reported a net loss of LKR 11.1 billion (approximately $38 million) in 2023, attributed to underpriced shipbuilding contracts entered before global supply chain disruptions and raw material price surges, alongside reduced revenues from fewer repair orders amid regional port congestion.[25][23] By 2024, revenues had declined by about one-third year-over-year, prompting the Colombo Stock Exchange to place the company's shares on its watch list effective June 10, 2024, due to audit concerns over going-concern risks.[26][27] These persistent losses led Japan's Onomichi Dockyard, which held a 51% controlling stake since acquiring it in the 2010s, to initiate divestment proceedings in late 2024 as part of efforts to stem further capital erosion.[24][26] On June 28, 2025, India's state-owned Mazagon Dock Shipbuilders Limited (MDL), under the Ministry of Defence, approved the acquisition of this 51% stake for $52.96 million (approximately Rs 452 crore), marking a shift from Japanese to Indian majority ownership and aiming to leverage MDL's expertise in naval shipbuilding for operational turnaround.[28][29] The transaction, structured to close within six months subject to regulatory and shareholder approvals, included plans for Colombo Dockyard to conduct a rights issue of 323 million shares at LKR 40 each to recapitalize and facilitate the deal, though execution faced delays amid shareholder consultations.[30][31] The ownership transition drew scrutiny over Sri Lanka's divestment of strategic assets during fiscal recovery, with critics citing inadequate valuation transparency and potential national security implications from foreign control of a key maritime facility.[25] Despite these challenges, Colombo Dockyard's management expressed optimism for stabilization through the MDL partnership, which could enhance access to Indian markets and technology transfers, though integration risks persisted given ongoing debt burdens and competitive pressures in the Indo-Pacific ship repair sector.[32][33] By October 2025, the company confirmed progression with the rights issue following shareholder endorsements, signaling tentative steps toward resolving liquidity constraints.[34]Facilities and Infrastructure
Dry Docks and Shipbuilding Yards
Colombo Dockyard operates four graving dry docks, enabling comprehensive ship repair and construction activities. The largest, Dry Dock No. 4, measures 263 meters in length, 44 meters in breadth, and 8.9 meters in depth, accommodating vessels up to 125,000 deadweight tons (DWT), such as Aframax tankers and bulk carriers; it is equipped with 50-ton cranes, two 450 kg traveling dock arms, and a vehicle access tunnel for efficient operations.[35][12] Dry Dock No. 1A, with dimensions of 148 meters by 26 meters by 9.7 meters and a 30,000 DWT capacity, supports repairs on general cargo, feeder container, and dredger vessels using a 160-ton crane.[35][12]| Dry Dock | Length (m) | Breadth (m) | Depth (m) | Capacity (DWT) | Key Equipment/Features |
|---|---|---|---|---|---|
| No. 1A | 148 | 26 | 9.7 | 30,000 | 160 t crane; repairs for cargo and container vessels[35][12] |
| No. 1B (Shipbuilding) | 62 | 26 | 9.7 | N/A | 160 t crane; unit assembly[35][12] |
| No. 2 (Shipbuilding) | 107 | 18.5–21.5 | 6.7 | 9,000 | 50 t and 15 t cranes; sheltered with moving sheds[35][12] |
| No. 3 | 122 | 16 | 5.5 | 8,000 | 20 t cranes; for tugs, naval vessels, and work boats[35][12] |
| No. 4 | 263 | 44 | 8.9 | 125,000 | 50 t cranes, dock arms, access tunnel; for large tankers and bulkers[35][12] |
Engineering Workshops and Support Systems
The engineering workshops at Colombo Dockyard PLC encompass specialized facilities for ship repair, shipbuilding, and heavy fabrication, totaling over 30,000 m² across various categories. These include dedicated areas for ship repairs (9,400 m²), shipbuilding (10,680 m²), weather-protected production (7,000 m²), Performance Standard for Protective Coatings (PSPC) compliance (580 m²), and support services (2,660 m²).[38] The workshops support heavy steel and aluminum fabrication, with an annual processing capacity exceeding 7,000 tons of steel, enabling comprehensive hull repairs, pipe renewals, and propeller overhauls.[38] [37] Key equipment includes overhead and swing arm cranes for material handling, advanced welding systems such as submerged arc, MIG/TIG/MAG processes, profile cutting machines, plate rollers, hydraulic presses, pipe benders, and cutters, all integrated for precision fabrication and forming.[38] The steel workshop features state-of-the-art technologies for cutting, bending, and welding, ensuring compliance with international classification society standards.[37] Specialized cryogenic workshops handle liquefied gas carrier repairs, while PSPC facilities maintain controlled environments for dust and climate regulation to meet stringent coating performance requirements.[38] Hot dip galvanizing capabilities further enhance corrosion resistance in fabricated components.[38] Support systems provide essential ancillary services, including supplies of oxygen, acetylene, and compressed air, alongside powerful illumination for operational efficiency across piers and workshops.[39] Diving services, automation and electronic repairs, and lifeboat maintenance complement core fabrication, enabling afloat repairs and rapid response for machinery overhauls on vessels up to 125,000 DWT.[38] [40] In August 2024, Colombo Dockyard laid the foundation for a new full-fledged engineering workshop at Hambantota International Port through its subsidiary Dockyard General Engineering Services (DGES), aimed at enhancing regional service capacity and turnaround times for heavy engineering tasks.[41] This expansion builds on existing infrastructure to support growing demands in ship repair and offshore engineering.[42]Recent Expansions and Upgrades
In 2024, Colombo Dockyard PLC invested Rs. 451 million in capital expenditures aimed at enhancing yard productivity and infrastructure development, including Rs. 382.4 million specifically allocated to yard facilities.[43] This funding supported ongoing improvements to operational efficiency and capacity for ship repair and building activities.[2] A significant expansion project initiated in July 2024 involved signing an agreement with Hambantota International Port Group to establish a full-fledged engineering workshop at Hambantota International Port, with construction costs estimated at US$1 million.[44] The foundation stone was laid on August 16, 2024, marking the start of a state-of-the-art facility designed to extend afloat repair services to southern Sri Lanka and bolster regional maritime support capabilities.[45] [41] Upon completion, the workshop will provide comprehensive engineering services, including maintenance for vessels unable to enter dry docks, thereby increasing the yard's geographic reach and handling versatility.[42] Facility upgrades in 2024 also included the completion of a three-storey building for hull construction employees, featuring changing rooms for 72 trainees and a dining area accommodating 80 personnel, to improve workforce amenities and productivity.[43] Equipment acquisitions during the year encompassed two telescopic boom trucks from Japan, a steel plate shearing machine from Spain, two forklift trucks (5T and 3T capacities) from Japan, a 1.5T balancing machine from India, and an ordered hydraulic press brake machine (12mm capacity) from Portugal, slated for delivery in April 2025.[2] These procurements targeted enhancements in material handling, fabrication, and heavy engineering processes. Asset management upgrades featured a revaluation of dry docks and dockside cranes as of December 31, 2024, by Priyantha Withanarachchi Associates (Pvt) Ltd, yielding a net gain of Rs. 7,173 million and elevating property, plant, and equipment values by 55%.[43] Concurrently, the useful lives of dry docks were revised to 40 years and cranes to 10-25 years effective August 1, 2024, influencing depreciation calculations while reflecting extended operational viability.[2] Planning advanced for further infrastructure enhancements, such as the Guide Pier 2 extension with crane track modifications and potential acquisition of South Pier to augment drydocking capacity.[43] In June 2025, Mazagon Dock Shipbuilders Limited of India agreed to acquire a 51% controlling stake in Colombo Dockyard for US$52.96 million through primary infusion and secondary share purchase, facilitating joint investments in infrastructure upgrades and operational efficiencies.[46] This strategic collaboration, formalized in July 2025, aims to leverage Indian technical expertise for revitalizing facilities, including integration with the Hambantota workshop, amid Colombo Dockyard's debt challenges and prior Japanese ownership transition.[27] [30] The partnership positions the yard for expanded capabilities in ship repair and building, particularly in niche markets like cable-laying and offshore vessels.[47]Operations and Capabilities
Ship Repair and Maintenance Services
Colombo Dockyard provides comprehensive ship repair and maintenance services, utilizing four graving drydocks with a maximum capacity of 125,000 deadweight tons (DWT) to accommodate vessels ranging from general cargo carriers to very large gas carriers (VLGCs) and Aframax tankers.[12] The facility handles over 200 vessels annually, with approximately 100 undergoing drydocking and the remainder serviced at dedicated repair berths spanning 1,000 meters.[48] These services encompass routine drydocking, major layup overhauls, collision and damage repairs, conversions, and afloat maintenance, supported by in-house capabilities for steel fabrication, piping, electrical systems, and specialized tasks like cryogenic repairs.[48][49] The drydocks include Dock No. 1A (148 meters long, 30,000 DWT capacity), Dock No. 4 (263 meters long, 125,000 DWT capacity), and smaller docks for targeted repairs, equipped with cranes up to 160 tons and workshops for blasting, painting, water jetting, and machinery overhauls.[12] Afloat repairs extend operational flexibility, allowing interventions without drydocking, such as propeller polishing, hull cleaning, and minor structural fixes, which minimize downtime for vessels transiting the Indian Ocean trade routes.[48] Maintenance protocols adhere to international standards, including ballast water treatment system (BWTS) retrofits and heat exchanger testing, ensuring compliance with regulations like those from the International Maritime Organization.[50] Notable projects demonstrate these capabilities; in October 2023, the yard completed drydock repairs on the VLGC Surya Veerya (226 meters LOA, 45,811 gross tons), including BWTS installation, safety valve overhauls at the cryogenic workshop, eddy current tests on heat exchangers, and routine maintenance, finishing ahead of schedule.[50] In July 2024, routine drydocking of two of the longest vessels serviced at the yard involved extensive hatch cover repairs alongside standard maintenance.[4] More recently, in January 2025, emergency repairs were executed on a Singapore-flagged vessel damaged in a Gulf of Aden incident, addressing structural hull damage, cargo hold and fuel tank repairs, and provisional crane refitting.[51] These operations highlight the yard's efficiency in handling diverse, time-sensitive workloads across commercial and specialized fleets.[48]Shipbuilding Processes and Technologies
Colombo Dockyard PLC employs a comprehensive shipbuilding process that begins with advanced 3D modeling using software such as Ship Constructor and CADMATIC to facilitate precise design and planning compliant with international classification societies' standards.[37] Steel fabrication follows, utilizing computer numerical control (CNC) plasma cutting for plates up to 55 mm thick and CNC flame cutting for up to 75 mm, enabling efficient production of hull components and structural elements.[37] Forming processes incorporate rolling machines capable of handling widths up to 4,000 mm and thicknesses up to 50 mm, alongside pressing equipment, all supported by cranes with lifting capacities reaching 160 tons for material handling.[37] Welding operations occur in dedicated steel unit fabrication areas equipped with motorized movable sheds, employing shielded metal arc welding (SMAW), flux-cored arc welding (FCAW), and gas tungsten arc welding (GTAW) to join components with high integrity.[37] Surface preparation involves blasting and painting chambers to ensure corrosion resistance, while pipe fabrication and machine shops handle in-house production of piping systems, electrical installations, and mechanical assemblies using lathes, milling machines, and presses.[37] Assembly takes place across the yard's facilities, including the Kelani River Yard for supplementary steel and pipe processing, culminating in outfitting with propulsion systems such as hybrid-electric drives featuring energy storage battery systems for reduced emissions.[37][52] Technological advancements include integration of dynamic positioning systems for specialized vessels and ongoing modernization through strategic partnerships, such as the July 2025 collaboration with India's Mazagon Dock Shipbuilders Limited to adopt proven shipbuilding processes and enhance facility capabilities.[27] The yard maintains Sri Lanka's largest collection of heavy steel processing and welding machinery, supporting construction of diverse vessels from aluminum-hulled high-speed boats to cable-laying ships with capacities for complex, eco-friendly designs.[38][10] These in-house processes enable end-to-end customization, from small tugs initiated in 1974 to larger commercial and offshore support vessels, minimizing reliance on external suppliers for core fabrication.[10][37]Workforce and Quality Standards
Colombo Dockyard PLC employs over 3,000 personnel, forming a skilled industrial workforce that constitutes the company's primary operational strength.[53] This workforce includes welders, engineers, technicians, and support staff, many of whom have received overseas training, particularly at the parent company's facilities in Onomichi, Japan, to enhance technical competencies in shipbuilding and repair.[54] The company operates a dedicated Training Centre under its Department of Human Resource Development, registered with Sri Lanka's Tertiary and Vocational Education Commission (TVEC) under the Tertiary and Vocational Education Act No. 20 of 1990.[55] This facility delivers industrial, technical, and managerial training programs, including seminars, workshops, and skills development initiatives tailored for employees at all levels, from welders to senior managers. Programs emphasize continuous learning, utilizing in-house experts and external trainers to align individual skills with corporate objectives in maritime engineering.[55] Recent collaborations, such as with India's Mazagon Dock Shipbuilders Limited in 2025, further support employee skill enhancement through specialized training exchanges.[56] Quality standards at Colombo Dockyard are integrated into its corporate operations, with the entire facility certified to ISO 9001:2015 for quality management systems by Lloyd's Register Quality Assurance since 2017, building on initial certification to ISO 9001:1994 in 1999 and subsequent upgrades in 2002, 2010, and beyond.[57] [2] Additional certifications include ISO 14001:2015 for environmental management (achieved as the first in Sri Lanka in 2016), ISO 45001:2018 for occupational health and safety, and ISO 50001:2018 for energy management, all verified through annual external audits by Lloyd's Register.[58] [37] These standards are enforced via a comprehensive Quality Manual, procedure manuals, work instructions, and internal audits by qualified personnel, ensuring compliance in ship repair, building, and heavy engineering processes.[57]Notable Vessels and Achievements
Military Vessels Built and Repaired
Colombo Dockyard commenced military shipbuilding in 1982 with the construction of its first offshore patrol vessel for the Sri Lanka Navy, marking the inception of modern warship production in Sri Lanka.[1] The yard produced the Jayasagara-class offshore patrol vessels, comprising two ships: SLNS Jayasagara (P601) and SLNS Sagarawardena (P602). Both were built at Colombo Dockyard, launched and commissioned on December 9, 1983, with displacements around 500 tons and capabilities for extended patrols in Sri Lankan waters.[59][60] These vessels represented the first warships constructed domestically in contemporary Sri Lankan history, designed for coastal defense and anti-smuggling operations amid the escalating civil conflict. SLNS Jayasagara served until decommissioning on September 30, 2021, after which it transferred to the Sri Lanka Coast Guard.[61] Subsequent builds included smaller inshore patrol craft and speedboats for the Sri Lanka Navy, such as Arrow-class fast attack craft, enhancing littoral capabilities with agile, armed platforms for rapid response.[62] These efforts totaled dozens of military patrol vessels, leveraging the yard's expertise in fabricating hulls, propulsion systems, and weapon integrations suited to regional threats. In ship repairs, Colombo Dockyard has serviced Sri Lanka Navy vessels routinely since the 1980s, including maintenance in its drydocks for frigates, gunboats, and patrol craft to sustain operational readiness. A milestone occurred in 2023 when the yard conducted the Japan Maritime Self-Defense Force's (JMSDF) inaugural afloat repairs abroad on the Akizuki-class destroyer JS Samidare, performing maintenance from July 21 to 25 at Colombo Port without drydocking.[63][64] This collaboration, facilitated by Japanese partner Onomichi Dockyard, validated the facility's precision engineering for advanced naval assets, prompting JMSDF considerations for recurrent use in the Indian Ocean.[5]Commercial and Specialized Vessels
Colombo Dockyard PLC has established itself as a builder of commercial bulk carriers, particularly through a series of eco-friendly hybrid vessels for Norwegian owner Misje Eco Bulk AS. These 5,000 dwt carriers, measuring 89.95 meters in length overall with a beam of 16 meters and draught of 6.55 meters, are designed for versatile cargo including bulk, grain, timber, and containers, incorporating hybrid propulsion to reduce emissions compared to conventional designs. The contract, initially for up to ten vessels with detailed engineering by the yard's in-house team and classed by DNV, has seen progressive deliveries starting from 2022; notable examples include Misje Vita (launched May 2022), Misje Verde (delivered 2023), and Misje Lily (eighth vessel, delivered August 2025).[65][66][67] In specialized vessel construction, the yard has delivered cable laying and repair ships equipped for subsea fiber optic and power cable operations. The 5,757 dwt Cable Infinity, built for Japan's Kokusai Cable Ship Co. Ltd. (KCS) and delivered in June 2019, features two main cable tanks, two spare tanks, and a dedicated laying deck with drum handling capabilities. Similarly, Sophie Germain, delivered to France's Orange Marine in August 2023, includes three cable tanks (one with a carousel system) and accommodations for up to 76 personnel, marking the yard's first such vessel to the European market.[68][10][69] The yard has also constructed passenger ferries for regional operators, emphasizing shallow-draft designs for coastal routes. For India's Union Territory of Lakshadweep Administration, it laid the keel in April (year unspecified in sources) for the first of two 1,200 dwt ferries accommodating 400 passengers each, valued at $29.3 million per vessel. Domestically, the 40-passenger Elutharakai was delivered to Sri Lanka's Jaffna District Secretariat in August 2017, optimized for low-depth operations. Additional commercial output includes tugs, barges, and high-speed aluminum-hulled boats since 1974, serving local and international clients under classification society standards.[70][71][72][10]Key Milestones and Innovations
Colombo Dockyard PLC was established on August 1, 1974, as Sri Lanka's pioneering integrated facility for ship repair and shipbuilding, initially operating a floating dock to service vessels up to 20,000 DWT.[9][2] In 2008–2009, despite the global financial crisis, its ship repair operations achieved record revenue, handling over 200 vessels annually and demonstrating resilience in dry-docking capabilities for ships up to 125,000 DWT.[9] The yard expanded into offshore engineering, delivering more than 20 offshore support vessels to Singaporean and Indian owners between the early 2010s and mid-2020s, incorporating advanced modular construction techniques for efficiency.[73] Innovations in specialized vessel construction include the delivery of the cable-laying vessel Cable Infinity and the very large gas carrier Surya Veerya, marking entries into high-precision subsea and gas transport sectors.[1] A landmark in sustainable shipbuilding occurred with the development of 5,000 DWT eco bulk carriers featuring energy storage battery systems (ESS) for electric hybrid propulsion, enabling reduced emissions and DNV classification through in-house detailed design.[3] On June 28, 2024, the yard set a record by simultaneously achieving three milestones in this series: keel-laying the eighth vessel, Misje Lily (Yard No. NC0260); launching the sixth, Misje Lotus (Yard No. NC0255), designed by Wärtsilä Norway; and delivering the fifth, Misje Rose (Yard No. NC0254), to Misje Eco Bulk AS in Norway.[3] This event underscored advancements in hybrid technology and parallel production workflows. In 2025, Colombo Dockyard completed its first dry-docking of a specialized cable-lay vessel, extending repair expertise to complex subsea equipment beyond standard hull maintenance.[74] The introduction of Rapid Response Afloat Repair Services (RRARS) further innovated operations, allowing in-situ repairs without dry-docking to minimize downtime for clients.[1] These developments, culminating in the yard's 50th anniversary celebrations in 2024, reflect a shift toward eco-efficient technologies and diversified capabilities amid regional maritime demands.[75]Customers and Markets
Sri Lankan Military and Government Contracts
Colombo Dockyard has served as a primary shipbuilder for the Sri Lanka Navy since the early 1980s, constructing offshore patrol vessels and fast attack craft tailored to operational needs. The yard delivered its first offshore patrol vessel to the navy in 1983, marking the inception of domestic military shipbuilding capabilities.[1] Over subsequent decades, it produced multiple naval vessels, including fast attack craft P494, commissioned in 1997 after construction at the facility.[76] Additional examples include naval vessel P439, completed in 2006 with a gross tonnage of 48 tons.[77] The dockyard's contributions extend to repairs and specialized manufacturing for varying naval requirements, fostering a sustained partnership evidenced by consistent orders.[37] In parallel, government contracts have included civilian maritime assets, such as a 2019 agreement with the Sri Lanka Ports Authority for two pilot boats valued at USD 3.12 million, selected via cabinet-approved procurement.[78] For paramilitary forces, Colombo Dockyard secured a significant 2017 cabinet-approved contract worth $180 million to build three offshore patrol vessels for the Sri Lanka Coast Guard, enhancing coastal security infrastructure.[79] Following the 2025 strategic collaboration with India's Mazagon Dock Shipbuilders, which acquired a controlling stake, the company reaffirmed its commitment to fulfilling Sri Lanka Navy requirements without engaging in foreign defense projects. This arrangement aims to bolster technical capabilities while prioritizing national maritime needs.International Commercial Clients
Colombo Dockyard PLC has established a diverse portfolio of international commercial clients, focusing on ship repair, maintenance, and newbuilds for offshore, bulk carrier, and specialized vessel operators across Asia, Europe, and beyond. In 2024, the company executed 183 ship repair projects, including 74 drydockings, generating Rs. 14,188 million in revenue, with significant contributions from foreign commercial entities excluding local government contracts.[2] Key markets include India (28% of export revenue at Rs. 7,075 million), Norway (35% at Rs. 8,964 million), and France, reflecting the yard's strategic location on major shipping routes.[2] Norway represents a cornerstone of newbuilding activity, with Misje Eco Bulk AS commissioning a series of eight 5,000 DWT hybrid eco bulk carriers (yard nos. NC/253 to NC/260), featuring energy storage battery systems and DNV classification for reduced emissions. The first four were delivered between 2023 and 2024, followed by Misje Lily on August 14, 2025, with detailed design adapted from Wärtsilä concepts.[67][2] This series, totaling six initial orders from 2020 plus two additions in December 2023, marks Misje as Colombo Dockyard's inaugural European commercial client for such vessels.[80] In India, the yard has catered to offshore and dredging sectors, building multiple platform/ROV support vessels (ROVSVs) for Greatship Global Ltd., including Greatship Roopa (delivered July 12, 2012, DP2 compliant with SPS Code 2008 for 35-day endurance) and Greatship Rashi (78m, yard's largest at the time as the 218th newbuild).[81][82] Repairs for the Dredging Corporation of India and other operators, such as Dharti Dredging, have included drydocking for dredgers like those serviced in 2013.[83] Recent 2024 repairs encompassed Shipping Corporation of India vessels SCI Mumbai and SCI Chennai, the longest drydocked to date, alongside Swarna Pushp, underscoring deepening ties amid India's maritime expansion.[84][2] Singapore contributes through container and bulk carrier repairs, accounting for Rs. 1,274 million in 2024 exports.[2] French clients include Bourbon Offshore, which has favored the yard for routine drydocking and lay-up repairs of OSVs like Bourbon Viking (2010), Bourbon Thale, Thera, Theytis, and Themis, citing strategic location and service speed for vessels in the Indian subcontinent and Southeast Asia.[85][86] Louis Dreyfus utilized repairs for the cable-laying ship Ile de Bréhat in 2024 (Rs. 472 million segment), while FT Marine SAS received the cable laying and repair vessel C/S Sophie Germain (yard no. NC/256, delivered July 2023).[87][2] Additional European engagements feature Dredging International (Belgium) for cutter suction dredger Ambiorix lay-up and repairs (2016) and Spanish trawler drydocks with survey contracts in 2024.[88][2]| Key International Commercial Clients | Country | Services Provided | Notable Examples |
|---|---|---|---|
| Misje Eco Bulk AS | Norway | Newbuilds (eco bulk carriers) | 8 vessels delivered/planned 2023–2025[2] |
| Greatship Global Ltd. | India | Newbuilds (ROVSVs) & repairs | Greatship Roopa (2012), Rashi[81] |
| Bourbon Offshore | France | Repairs (OSVs) | Multiple vessels 2010–present[86] |
| Louis Dreyfus / FT Marine SAS | France | Repairs & newbuilds (cable vessels) | Ile de Bréhat (2024), C/S Sophie Germain (2023)[2] |
| Dredging Corporation of India | India | Repairs (dredgers) | Multiple since 2013[83] |
Emerging Markets and Partnerships
In June 2025, Colombo Dockyard PLC (CDPLC) announced a pivotal partnership through the acquisition of a 51% controlling stake by India's state-owned Mazagon Dock Shipbuilders Limited (MDL) for US$52.96 million, marking MDL's first international expansion and providing CDPLC with capital infusion to address its debt burden.[29][27] This deal, approved by MDL's board on June 30, 2025, facilitates technology transfer in advanced shipbuilding and repair techniques, joint bidding for international contracts, and enhanced operational capabilities at CDPLC's facilities.[47] The collaboration aims to position Sri Lanka as a key maritime hub in the Indo-Pacific, leveraging MDL's expertise in naval and commercial vessels while utilizing CDPLC's strategic location for regional servicing.[33] CDPLC has deepened ties with the Indian shipping sector, including servicing vessels for major firms and participating in INMEX SMM India 2025 in Mumbai to forge new alliances in ship repair and construction.[89][90] Beyond India, the yard has secured contracts in eco-friendly shipping, such as building six 5,000 dwt bulk carriers for Norway's Misje Eco Bulk, with the eighth vessel, Misje Lily, delivered in September 2025, emphasizing fuel-efficient designs for sustainable operations.[91] These efforts extend to emerging sectors like renewable energy and offshore wind support services, targeting growth in South Asian and Indo-Pacific markets.[92] Representations at events such as Asia Pacific Maritime 2024 in Singapore underscore CDPLC's outreach to Southeast Asian and Far Eastern clients, promoting Colombo as a competitive repair center amid competition from regional yards.[93] Historical clients from Europe, the Far East, and India continue to drive diversification, though the MDL partnership is expected to accelerate entry into high-value defense and green technology segments.[14]Ownership, Governance, and Financial Performance
Evolution of Ownership Structure
Colombo Dockyard began operations on August 1, 1974, as a state-owned ship repair facility under the management of the Sri Lanka Ports Authority, focusing initially on dry-docking and maintenance services for vessels calling at Colombo Port.[9] This government-controlled structure reflected Sri Lanka's post-independence efforts to develop indigenous maritime infrastructure, leveraging the legacy of British-era dock facilities without significant private or foreign equity involvement.[14] In 1993, the entity was restructured as Colombo Dockyard PLC through a joint venture agreement with Japan's Onomichi Dockyard Co. Ltd., which acquired a controlling 51% stake to introduce advanced shipbuilding technologies and management expertise.[25] The Sri Lankan government retained substantial ownership, holding approximately 35% via public sector entities, while the remaining shares were distributed among local institutions and employees, enabling the yard's expansion into full-scale ship construction and international markets.[52] This foreign-majority model, atypical for strategic assets in developing economies, prioritized operational efficiency over national control, resulting in over 400 vessels built or repaired by the early 2020s.[43] On December 10, 2024, Onomichi Dockyard notified the board of its decision to divest its 51% stake, citing mounting financial losses, intensified global competition, and strategic refocus amid Japan's shrinking domestic shipbuilding sector.[94] [95] The divestiture process, which included terminating the management agreement, prompted Colombo Dockyard to seek new strategic investors while the government evaluated national security implications of foreign ownership transitions.[96] By June 27, 2025, India's state-owned Mazagon Dock Shipbuilders Limited finalized the acquisition of the 51% stake for USD 52.96 million, securing majority control and designating Colombo Dockyard as a subsidiary to enhance regional shipbuilding capabilities and supply chain integration.[97] [98] This shift replaced Japanese technical influence with Indian maritime priorities, with post-acquisition shareholders including Mazagon Dock at 51%, the Sri Lanka Employees' Provident Fund at around 16%, and the Sri Lanka Insurance Corporation at 5%, alongside minority public holdings.[99] The transaction, subject to regulatory approvals and capital infusions, underscored evolving geopolitical dynamics in South Asian maritime infrastructure.[100]Financial Metrics and Profitability Trends
Colombo Dockyard PLC's revenue grew substantially from 9.67 billion Sri Lankan rupees (LKR) in 2020 to 36.17 billion LKR in 2023, driven by increased demand for ship repairs and newbuilds amid regional maritime activity, before contracting to 25.45 billion LKR in 2024 due to project completion cycles and economic pressures in Sri Lanka.[101] This expansion masked underlying cost pressures, as cost of revenue frequently exceeded gross profit thresholds, leading to negative gross margins in 2023 (-17.48%).[101] Profitability trends reveal persistent volatility and overall weakness, with net income swinging from a loss of 1.16 billion LKR in 2020 to modest profits of 249 million LKR in 2021 and 674 million LKR in 2022, before plunging to a record loss of 11.02 billion LKR in 2023 and narrowing to a 2.74 billion LKR loss in 2024.[101] Net profit margins reflected this instability, averaging negative territory except for brief positives of 1.45% in 2021 and 2.47% in 2022, with 2023's -30.48% margin indicating acute operational inefficiencies or impairment charges.[101] Gross profit margins averaged around 4% from 2020 to 2024 but deteriorated sharply in cost-heavy years, underscoring vulnerability to input price fluctuations and fixed overheads in the capital-intensive shipyard sector.[102][101]| Year | Revenue (LKR millions) | Net Income (LKR millions) | Net Profit Margin (%) |
|---|---|---|---|
| 2020 | 9,674 | -1,162 | -12.01 |
| 2021 | 17,232 | 249 | 1.45 |
| 2022 | 27,292 | 674 | 2.47 |
| 2023 | 36,168 | -11,024 | -30.48 |
| 2024 | 25,447 | -2,742 | -10.77 |
