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Liquid-crystal display
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A liquid-crystal display (LCD) is a flat-panel display or other electronically modulated optical device that uses the light-modulating properties of liquid crystals combined with polarizers to display information. Liquid crystals do not emit light directly[1] but instead use a backlight or reflector to produce images in color or monochrome.[2]
LCDs are available to display arbitrary images (as in a general-purpose computer display) or fixed images with low information content, which can be displayed or hidden: preset words, digits, and seven-segment displays (as in a digital clock) are all examples of devices with these displays. They use the same basic technology, except that arbitrary images are made from a matrix of small pixels, while other displays have larger elements.
LCDs are used in a wide range of applications, including LCD televisions, computer monitors, instrument panels, aircraft cockpit displays, and indoor and outdoor signage. Small LCD screens are common in LCD projectors and portable consumer devices such as digital cameras, watches, calculators, and mobile telephones, including smartphones. LCD screens have replaced heavy, bulky and less energy-efficient cathode-ray tube (CRT) displays in nearly all applications since the late 2000s to the early 2010s.
LCDs can either be normally on (positive) or off (negative), depending on the polarizer arrangement. For example, a character positive LCD with a backlight has black lettering on a background that is the color of the backlight, and a character negative LCD has a black background with the letters being of the same color as the backlight.
LCDs are not subject to screen burn-in like on CRTs. However, LCDs are still susceptible to image persistence.[3]
General characteristics
[edit]
Each pixel of an LCD typically consists of a layer of molecules aligned between two transparent electrodes, often made of indium tin oxide (ITO), and two polarizing filters (parallel and perpendicular polarizers), the axes of transmission of which are (in most of the cases) perpendicular to each other. Without the liquid crystal between the polarizing filters, light passing through the first filter would be blocked by the second (crossed) polarizer. Before an electric field is applied, the orientation of the liquid-crystal molecules is determined by the alignment at the surfaces of electrodes. In a twisted nematic (TN) device, the surface alignment directions at the two electrodes are perpendicular to each other, and so the molecules arrange themselves in a helical structure, or twist. This induces the rotation of the polarization of the incident light, and the device appears gray. If the applied voltage is large enough, the liquid crystal molecules in the center of the layer are almost completely untwisted and the polarization of the incident light is not rotated as it passes through the liquid crystal layer. This light will then be mainly polarized perpendicular to the second filter, and thus be blocked and the pixel will appear black. By controlling the voltage applied across the liquid crystal layer in each pixel, light can be allowed to pass through in varying amounts thus constituting different levels of gray.[citation needed]
The chemical formula of the liquid crystals used in LCDs may vary. Formulas may be patented.[4] An example is a mixture of 2-(4-alkoxyphenyl)-5-alkylpyrimidine with cyanobiphenyl, patented by Merck and Sharp Corporation. The patent that covered that specific mixture has expired.[5]
Most color LCD systems use the same technique, with color filters used to generate red, green, and blue subpixels. The LCD color filters are made with a photolithography process on large glass sheets that are later glued with other glass sheets containing a thin-film transistor (TFT) array, spacers and liquid crystal, creating several color LCDs that are then cut from one another and laminated with polarizer sheets. Red, green, blue and black colored photoresists (resists) are used to create color filters. All resists contain a finely ground powdered pigment, with particles being just 40 nanometers across. The black resist is the first to be applied; this will create a black grid (known in the industry as a black matrix) that will separate red, green and blue subpixels from one another, increasing contrast ratios and preventing light from leaking from one subpixel onto other surrounding subpixels.[6] After the black resist has been dried in an oven and exposed to UV light through a photomask, the unexposed areas are washed away, creating a black grid. Then the same process is repeated with the remaining resists. This fills the holes in the black grid with their corresponding colored resists.[7][8][9] Black matrices made in the 1980s and 1990s when most color LCD production was for laptop computers, are made of Chromium due to its high opacity, but due to environmental concerns, manufacturers shifted to black colored photoresist with carbon pigment as the black matrix material.[10][11][12] Another color-generation method used in early color PDAs and some calculators was done by varying the voltage in a Super-twisted nematic LCD, where the variable twist between tighter-spaced plates causes a varying double refraction birefringence, thus changing the hue.[13] They were typically restricted to 3 colors per pixel: orange, green, and blue.[14]

The optical effect of a TN device in the voltage-on state is far less dependent on variations in the device thickness than that in the voltage-off state. Because of this, TN displays with low information content and no backlighting are usually operated between crossed polarizers such that they appear bright with no voltage (the eye is much more sensitive to variations in the dark state than the bright state). As most of 2010-era LCDs are used in television sets, monitors and smartphones, they have high-resolution matrix arrays of pixels to display arbitrary images using backlighting with a dark background. When no image is displayed, different arrangements are used. For this purpose, TN LCDs are operated between parallel polarizers, whereas IPS LCDs feature crossed polarizers. In many applications IPS LCDs have replaced TN LCDs, particularly in smartphones. Both the liquid crystal material and the alignment layer material contain ionic compounds. If an electric field of one particular polarity is applied for a long period of time, this ionic material is attracted to the surfaces and degrades the device performance. This is avoided either by applying an alternating current or by reversing the polarity of the electric field as the device is addressed (the response of the liquid crystal layer is identical, regardless of the polarity of the applied field).

Displays for a small number of individual digits or fixed symbols (as in digital watches and pocket calculators) can be implemented with independent electrodes for each segment.[15] In contrast, full alphanumeric or variable graphics displays are usually implemented with pixels arranged as a matrix consisting of electrically connected rows on one side of the liquid crystal (LC) layer and columns on the other side, which makes it possible to address each pixel at the intersections. The general method of matrix addressing consists of sequentially addressing one side of the matrix, for example by selecting the rows one-by-one and applying the picture information on the other side at the columns row-by-row.
Manufacturing
[edit]History
[edit]The origin and the complex history of liquid-crystal displays from the perspective of an insider during the early days were described by Joseph A. Castellano in Liquid Gold: The Story of Liquid Crystal Displays and the Creation of an Industry.[7] Another report on the origins and history of LCD from a different perspective until 1991 has been published by Hiroshi Kawamoto, available at the IEEE History Center.[16] A description of Swiss contributions to LCD developments, written by Peter J. Wild, can be found at the Engineering and Technology History Wiki.[17]
Background
[edit]In 1888,[18] Friedrich Reinitzer (1858–1927) discovered the liquid crystalline nature of cholesterol extracted from carrots (that is, two melting points and generation of colors) and published his findings.[19] In 1904, Otto Lehmann published his work "Flüssige Kristalle" (Liquid Crystals). In 1911, Charles Mauguin first experimented with liquid crystals confined between plates in thin layers.
In 1922, Georges Friedel described the structure and properties of liquid crystals and classified them in three types (nematics, smectics and cholesterics). In 1927, Vsevolod Frederiks devised the electrically switched light valve, called the Fréedericksz transition, the essential effect of all LCD technology. In 1936, the Marconi Wireless Telegraph company patented the first practical application of the technology, "The Liquid Crystal Light Valve". In 1962, the first major English language publication Molecular Structure and Properties of Liquid Crystals was published by Dr. George W. Gray.[20] In 1962, Richard Williams of RCA found that liquid crystals had some interesting electro-optic characteristics and he realized an electro-optical effect by generating stripe patterns in a thin layer of liquid crystal material by the application of a voltage. This effect is based on an electro-hydrodynamic instability forming what are now called "Williams domains" inside the liquid crystal.[21]
Building on early MOSFETs, Paul K. Weimer at RCA developed the thin-film transistor (TFT) in 1962.[22] It was a type of MOSFET distinct from the standard bulk MOSFET.[23]
1960s
[edit]In 1964, George H. Heilmeier, who was working at the RCA laboratories on the effect discovered by Richard Williams, achieved the switching of colors by field-induced realignment of dichroic dyes in a homeotropically oriented liquid crystal. Practical problems with this new electro-optical effect made Heilmeier continue to work on scattering effects in liquid crystals and finally the achievement of the first operational liquid-crystal display based on what he called the dynamic scattering mode (DSM). Application of a voltage to a DSM display switches the initially clear transparent liquid crystal layer into a milky turbid state. DSM displays could be operated in transmissive and in reflective mode but they required a considerable current to flow for their operation.[24][25][26][27] George H. Heilmeier was inducted in the National Inventors Hall of Fame[28] and credited with the invention of LCDs. Heilmeier's work is an IEEE Milestone.[29]

In the late 1960s, pioneering work on liquid crystals was undertaken by the UK's Royal Radar Establishment at Malvern, England. The team at RRE supported ongoing work by George William Gray and his team at the University of Hull who ultimately discovered the cyanobiphenyl liquid crystals, which had correct stability and temperature properties for application in LCDs.[30]
The idea of a TFT-based liquid-crystal display (LCD) was conceived by Bernard Lechner of RCA Laboratories in 1968.[31] Lechner, F.J. Marlowe, E.O. Nester and J. Tults demonstrated the concept in 1968 with an 18x2 matrix dynamic scattering mode (DSM) LCD that used standard discrete MOSFETs.[32]
1970s
[edit]On December 4, 1970, the twisted nematic field effect (TN) in liquid crystals was filed for patent by Hoffmann-LaRoche in Switzerland, (Swiss patent No. 532 261 Archived March 9, 2021, at the Wayback Machine) with Wolfgang Helfrich and Martin Schadt (then working for the Central Research Laboratories) listed as inventors.[24] Hoffmann-La Roche licensed the invention to Swiss manufacturer Brown, Boveri & Cie, its joint venture partner at that time, which produced TN displays for wristwatches and other applications during the 1970s for the international markets including the Japanese electronics industry, which soon produced the first digital quartz wristwatches with TN-LCDs and numerous other products. James Fergason, while working with Sardari Arora and Alfred Saupe at Kent State University Liquid Crystal Institute, filed an identical patent in the United States on April 22, 1971.[33] In 1971, the company of Fergason, ILIXCO (now LXD Incorporated), produced LCDs based on the TN-effect, which soon superseded the poor-quality DSM types due to improvements of lower operating voltages and lower power consumption. Tetsuro Hama and Izuhiko Nishimura of Seiko received a US patent dated February 1971, for an electronic wristwatch incorporating a TN-LCD.[34] In 1972, the first wristwatch with TN-LCD was launched on the market: The Gruen Teletime which was a four digit display watch.
In 1972, the concept of the active-matrix thin-film transistor (TFT) liquid-crystal display panel was prototyped in the United States by T. Peter Brody's team at Westinghouse, in Pittsburgh, Pennsylvania.[35] In 1973, Brody, J. A. Asars and G. D. Dixon at Westinghouse Research Laboratories demonstrated the first thin-film-transistor liquid-crystal display (TFT LCD).[36][37] As of 2013[update], all modern high-resolution and high-quality electronic visual display devices use TFT-based active matrix displays.[38] Brody and Fang-Chen Luo demonstrated the first flat active-matrix thin-film transistor liquid-crystal display (AM TFT LCD) in 1974, and then Brody coined the term "active matrix" in 1975.[31]
In 1972 North American Rockwell Microelectronics Corp introduced the use of DSM LCDs for calculators for marketing by Lloyds Electronics Inc, though these required an internal light source for illumination.[39] Sharp Corporation followed with DSM LCDs for pocket-sized calculators in 1973[40] and then mass-produced TN LCDs for watches in 1975.[41] Other Japanese companies soon took a leading position in the wristwatch market, like Seiko and its first 6-digit TN-LCD quartz wristwatch, and Casio's 'Casiotron'. Color LCDs based on Guest-Host interaction were invented by a team at RCA in 1968.[42] A particular type of such a color LCD was developed by Japan's Sharp Corporation in the 1970s, receiving patents for their inventions, such as a patent by Shinji Kato and Takaaki Miyazaki in May 1975,[43] and then improved by Fumiaki Funada and Masataka Matsuura in December 1975.[44] TFT LCDs similar to the prototypes developed by a Westinghouse team in 1972 were patented in 1976 by a team at Sharp consisting of Fumiaki Funada, Masataka Matsuura, and Tomio Wada,[45] then improved in 1977 by a Sharp team consisting of Kohei Kishi, Hirosaku Nonomura, Keiichiro Shimizu, and Tomio Wada.[46] However, these TFT-LCDs were not yet ready for use in products, as problems with the materials for the TFTs were not yet solved.
1980s
[edit]In 1983, researchers at Brown, Boveri & Cie (BBC) Research Center, Switzerland, invented the super-twisted nematic (STN) structure for passive matrix-addressed LCDs. H. Amstutz et al. were listed as inventors in the corresponding patent applications filed in Switzerland on July 7, 1983, and October 28, 1983. Patents were granted in Switzerland CH 665491, Europe EP 0131216,[47] U.S. patent 4,634,229 and many more countries. In 1980, Brown Boveri started a 50/50 joint venture with the Dutch Philips company, called Videlec.[48] Philips had the required know-how to design and build integrated circuits for the control of large LCD panels. In addition, Philips had better access to markets for electronic components and intended to use LCDs in new product generations of hi-fi, video equipment and telephones. In 1984, Philips researchers Theodorus Welzen and Adrianus de Vaan invented a video speed-drive scheme that solved the slow response time of STN-LCDs, enabling high-resolution, high-quality, and smooth-moving video images on STN-LCDs.[citation needed] In 1985, Philips inventors Theodorus Welzen and Adrianus de Vaan solved the problem of driving high-resolution STN-LCDs using low-voltage (CMOS-based) drive electronics, allowing the application of high-quality (high resolution and video speed) LCD panels in battery-operated portable products like notebook computers and mobile phones.[49] In 1985, Philips acquired 100% of the Videlec AG company based in Switzerland. Afterwards, Philips moved the Videlec production lines to the Netherlands. Years later, Philips successfully produced and marketed complete modules (consisting of the LCD screen, microphone, speakers etc.) in high-volume production for the booming mobile phone industry.
The first color LCD televisions were developed as handheld televisions in Japan. In 1980, Hattori Seiko's R&D group began development on color LCD pocket televisions.[50] In 1982, Seiko Epson released the first LCD television, the Epson TV Watch, a wristwatch equipped with a small active-matrix LCD television.[51][52] Sharp Corporation introduced dot matrix TN-LCD in 1983.[41] In 1984, Epson released the ET-10, the first full-color, pocket LCD television.[53] The same year, Citizen Watch,[54] introduced the Citizen Pocket TV,[50] a 2.7-inch color LCD TV,[54] with the first commercial TFT LCD.[50] In 1988, Sharp demonstrated a 14-inch, active-matrix, full-color, full-motion TFT-LCD. This led to Japan launching an LCD industry, which developed large-size LCDs, including TFT computer monitors and LCD televisions.[55] Epson developed the 3LCD projection technology in the 1980s, and licensed it for use in projectors in 1988.[56] Epson's VPJ-700, released in January 1989, was the world's first compact, full-color LCD projector.[52]
1990s
[edit]In 1990, under different titles, inventors conceived electro optical effects as alternatives to twisted nematic field effect LCDs (TN- and STN-LCDs). One approach was to use interdigital electrodes on one glass substrate only to produce an electric field essentially parallel to the glass substrates.[57][58] To take full advantage of the properties of this In Plane Switching (IPS) technology, further work was needed. After thorough analysis, details of advantageous embodiments are filed in Germany by Guenter Baur et al. and patented in various countries.[59][60] The Fraunhofer Institute ISE in Freiburg, where the inventors worked, assigns these patents to Merck KGaA, Darmstadt, a supplier of LC substances. In 1992, shortly thereafter, engineers at Hitachi worked out various practical details of the IPS technology to interconnect the thin-film transistor array as a matrix and to avoid undesirable stray fields in between pixels.[61][62] The first wall-mountable LCD TV was introduced by Sharp Corporation in 1992.[63]
Hitachi also improved the viewing angle dependence further by optimizing the shape of the electrodes (Super IPS). NEC and Hitachi became early manufacturers of active-matrix addressed LCDs based on the IPS technology. This is a milestone for implementing large-screen LCDs having acceptable visual performance for flat-panel computer monitors and television screens. In 1996, Samsung developed the optical patterning technique that enables multi-domain LCD. Multi-domain and In Plane Switching subsequently remain the dominant LCD designs through 2006.[64] In the late 1990s, the LCD industry began shifting away from Japan, towards South Korea and Taiwan,[55] and later on towards China.
2000s
[edit]In this period, Taiwanese, Japanese, and Korean manufacturers were the dominant companies in LCD manufacturing.[65]: 126 From 2001 to 2006, Samsung and five other major companies held 53 meetings in Taiwan and South Korea to fix prices in the LCD industry.[65]: 127 These six companies were fined 1.3 billion dollars by the United States, 650 million Euro by the European Union, and 350 million RMB by China's National Development and Reform Commission.[65]: 127
In 2007 the image quality of LCD televisions surpassed the image quality of cathode-ray-tube-based (CRT) TVs.[66] In the fourth quarter of 2007, LCD televisions surpassed CRT TVs in worldwide sales for the first time.[67] LCD TVs were projected to account 50% of the 200 million TVs to be shipped globally in 2006, according to Displaybank.[68][69]
2010s
[edit]In October 2011, Toshiba announced 2560 × 1600 pixels on a 6.1-inch (155 mm) LCD panel, suitable for use in a tablet computer,[70] especially for Chinese character display. The 2010s also saw the wide adoption of TGP (Tracking Gate-line in Pixel), which moves the driving circuitry from the borders of the display to in between the pixels, allowing for narrow bezels.[71]
In 2016, Panasonic developed IPS LCDs with a contrast ratio of 1,000,000:1, rivaling OLEDs. This technology was later put into mass production as dual layer, dual panel or LMCL (Light Modulating Cell Layer) LCDs. The technology uses 2 liquid crystal layers instead of one, and may be used along with a mini-LED backlight and quantum dot sheets.[72][73]
LCDs with quantum dot enhancement film or quantum dot color filters were introduced from 2015 to 2018. Quantum dots receive blue light from a backlight and convert it to light that allows LCD panels to offer better color reproduction.[74][75][76][77][78][79] Quantum dot color filters are manufactured using photoresists containing quantum dots instead of colored pigments,[80] and the quantum dots can have a special structure to improve their application onto the color filter. Quantum dot color filters offer superior light transmission over quantum dot enhancement films.[81]
2020s
[edit]In the 2020s, China became the largest manufacturer of LCDs and Chinese firms had a 40% share of the global market.[65]: 126 Chinese firms that increased their production to high levels included BOE Technology, TCL-CSOT, TIANMA, and Visionox.[65]: 126 Local governments had a significant role in this growth, including as a result of their investments in LCD manufacturers via state-owned investment companies.[65]: 126 China had previously imported significant amounts of LCDs, and the growth of its LCD industry decreased prices for other consumer products that use LCDs and led to growth in other sectors like mobile phones.[65]: 126
Illumination
[edit]
LCDs do not produce light on their own, so they require external light to produce a visible image.[82][83] In a transmissive type of LCD, the light source is provided at the back of the glass stack and is called a backlight. Active-matrix LCDs are almost always backlit.[84][85] Passive LCDs may be backlit but many are reflective as they use a reflective surface or film at the back of the glass stack to utilize ambient light. Transflective LCDs combine the features of a backlit transmissive display and a reflective display.
The common implementations of LCD backlight technology are:

- WLED array: The LCD panel is lit by a full array of white LEDs placed behind a diffuser behind the panel. LCDs that use this implementation will usually have the ability to dim or completely turn off the LEDs in the dark areas of the image being displayed, effectively increasing the contrast ratio of the display. The precision with which this can be done will depend on the number of dimming zones of the display. The more dimming zones, the more precise the dimming, with less obvious blooming artifacts which are visible as dark grey patches surrounded by the unlit areas of the LCD. As of 2012, this design gets most of its use from upscale, larger-screen LCD televisions.
- CCFL: The LCD panel is lit either by two cold cathode fluorescent lamps placed at opposite edges of the display or an array of parallel CCFLs behind larger displays. A diffuser (made of PMMA acrylic plastic, also known as a wave or light guide/guiding plate[86][87]) then spreads the light out evenly across the whole display. For many years, this technology had been used almost exclusively. Unlike white LEDs, most CCFLs have an even-white spectral output resulting in better color gamut for the display. However, CCFLs are less energy efficient than LEDs and require a somewhat costly inverter to convert whatever DC voltage the device uses (usually 5 or 12 V) to ≈1000 V needed to light a CCFL.[88] The thickness of the inverter transformers also limits how thin the display can be made.
- EL-WLED: The LCD panel is lit by a row of white LEDs placed at one or more edges of the screen. A light diffuser (light guide plate, LGP) is then used to spread the light evenly across the whole display, similarly to edge-lit CCFL LCD backlights. The diffuser is made out of either PMMA plastic or special glass, PMMA is used in most cases because it is rugged, while special glass is used when the thickness of the LCD is of primary concern, because it doesn't expand as much when heated or exposed to moisture, which allows LCDs to be just 5mm thick. Quantum dots may be placed on top of the diffuser as a quantum dot enhancement film (QDEF, in which case they need a layer to be protected from heat and humidity) or on the color filter of the LCD, replacing the resists that are normally used.[86] As of 2012,[update] this design is the most popular one in desktop computer monitors. It allows for the thinnest displays. Some LCD monitors using this technology have a feature called dynamic contrast, invented by Philips researchers Douglas Stanton, Martinus Stroomer and Adrianus de Vaan[89] Using PWM (pulse-width modulation, a technology where the intensity of the LEDs are kept constant, but the brightness adjustment is achieved by varying a time interval of flashing these constant light intensity light sources[90]), the backlight is dimmed to the brightest color that appears on the screen while simultaneously boosting the LCD contrast to the maximum achievable levels, allowing the 1000:1 contrast ratio of the LCD panel to be scaled to different light intensities, resulting in the "30000:1" contrast ratios seen in the advertising on some of these monitors. Since computer screen images usually have full white somewhere in the image, the backlight will usually be at full intensity, making this "feature" mostly a marketing gimmick for computer monitors, however for TV screens it drastically increases the perceived contrast ratio and dynamic range, improves the viewing angle dependency and drastically reducing the power consumption of conventional LCD televisions.
- RGB-LED array: Similar to the WLED array, except the panel is lit by an array of RGB LEDs.[91][92][93][94] While displays lit with white LEDs usually have a poorer color gamut than CCFL lit displays, panels lit with RGB LEDs have very wide color gamuts. This implementation is most popular on professional graphics editing LCDs. As of 2012, LCDs in this category usually cost more than $1000. As of 2016 the cost of this category has drastically reduced and such LCD televisions obtained same price levels as the former 28" (71 cm) CRT based categories.
- Monochrome LEDs: such as red, green, yellow or blue LEDs are used in the small passive monochrome LCDs typically used in clocks, watches and small appliances. Blue LEDs can be used in LCDs with quantum dot enhancement film or quantum dot color filters.[95][96]
- Mini-LED: Backlighting with Mini-LEDs can support over a thousand Full-area Local Area Dimming (FLAD) zones. This allows deeper blacks and higher contrast ratio.[97]
Today, most LCD screens are being designed with an LED backlight instead of the traditional CCFL backlight, while that backlight is dynamically controlled with the video information (dynamic backlight control). The combination with the dynamic backlight control, invented by Philips researchers Douglas Stanton, Martinus Stroomer and Adrianus de Vaan, simultaneously increases the dynamic range of the display system (also marketed as HDR, high dynamic range television or FLAD, full-area local area dimming).[98][99][89]
The LCD backlight systems are made highly efficient by applying optical films such as prismatic structure (prism sheet) to gain the light into the desired viewer directions and reflective polarizing films that recycle the polarized light that was formerly absorbed by the first polarizer of the LCD (invented by Philips researchers Adrianus de Vaan and Paulus Schaareman),[100] generally achieved using so called DBEF films manufactured and supplied by 3M.[101] Improved versions of the prism sheet have a wavy rather than a prismatic structure, and introduce waves laterally into the structure of the sheet while also varying the height of the waves, directing even more light towards the screen and reducing aliasing or moiré between the structure of the prism sheet and the subpixels of the LCD. A wavy structure is easier to mass-produce than a prismatic one using conventional diamond machine tools, which are used to make the rollers used to imprint the wavy structure into plastic sheets, thus producing prism sheets.[102] A diffuser sheet is placed on both sides of the prism sheet to distribute the light of the backlight uniformly, while a mirror is placed behind the light guide plate to direct all light forwards. The prism sheet with its diffuser sheets are placed on top of the light guide plate.[103][86] The DBEF polarizers consist of a large stack of uniaxial oriented birefringent films that reflect the former absorbed polarization mode of the light.[104]
DBEF polarizers using uniaxial oriented polymerized liquid crystals (birefringent polymers or birefringent glue) were invented in 1989 by Philips researchers Dirk Broer, Adrianus de Vaan and Joerg Brambring.[105] The combination of such reflective polarizers, and LED dynamic backlight control[89] make today's LCD televisions far more efficient than the CRT-based sets, leading to a worldwide energy saving of 600 TWh (2017), equal to 10% of the electricity consumption of all households worldwide or equal to 2 times the energy production of all solar cells in the world.[106][107]
Connection to other circuits
[edit]
A standard television receiver screen, a modern LCD panel, has over six million pixels, and they are all individually powered by a wire network embedded in the screen. The fine wires, or pathways, form a grid with vertical wires across the whole screen on one side of the screen and horizontal wires across the whole screen on the other side of the screen. To this grid each pixel has a positive connection on one side and a negative connection on the other side. So the total amount of wires needed for a 1080p display is 3 x 1920 going vertically and 1080 going horizontally for a total of 6840 wires horizontally and vertically. That's three for red, green and blue and 1920 columns of pixels for each color for a total of 5760 wires going vertically and 1080 rows of wires going horizontally. For a panel that is 28.8 inches (73 centimeters) wide, that means a wire density of 200 wires per inch along the horizontal edge.
The LCD panel is powered by LCD drivers that are carefully matched up with the edge of the LCD panel at the factory level. The drivers may be installed using several methods, the most common of which are COG (Chip-On-Glass) and TAB (Tape-automated bonding) These same principles apply also for smartphone screens that are much smaller than TV screens.[108][109][110] LCD panels typically use thinly-coated metallic conductive pathways on a glass substrate to form the cell circuitry to operate the panel. It is usually not possible to use soldering techniques to directly connect the panel to a separate copper-etched circuit board. Instead, interfacing is accomplished using anisotropic conductive film or, for lower densities, elastomeric connectors.
Passive-matrix
[edit]
Monochrome and later color passive-matrix LCDs were standard in most early laptops (although a few used plasma displays[111][112]) and the original Nintendo Game Boy[113] until the mid-1990s, when color active-matrix became standard on all laptops. The commercially unsuccessful Macintosh Portable (released in 1989) was one of the first to use an active-matrix display (though still monochrome). Passive-matrix LCDs are still used in the 2010s for applications less demanding than laptop computers and TVs, such as inexpensive calculators. In particular, these are used on portable devices where less information content needs to be displayed, lowest power consumption (no backlight) and low cost are desired or readability in direct sunlight is needed.

Displays having a passive-matrix structure use super-twisted nematic STN (invented by Brown Boveri Research Center, Baden, Switzerland, in 1983; scientific details were published[114]) or double-layer STN (DSTN) technology (the latter of which addresses a color-shifting problem with the former), and color-STN (CSTN), in which color is added by using an internal color filter. STN LCDs have been optimized for passive-matrix addressing. They exhibit a sharper threshold of the contrast-vs-voltage characteristic than the original TN LCDs. This is important, because pixels are subjected to partial voltages even while not selected. Crosstalk between activated and non-activated pixels has to be handled properly by keeping the RMS voltage of non-activated pixels below the threshold voltage as discovered by Peter J. Wild in 1972,[115] while activated pixels are subjected to voltages above threshold (the voltages according to the "Alt & Pleshko" drive scheme).[116] Driving such STN displays according to the Alt & Pleshko drive scheme require very high line addressing voltages. Welzen and de Vaan invented an alternative drive scheme (a non "Alt & Pleshko" drive scheme) requiring much lower voltages, such that the STN display could be driven using low voltage CMOS technologies.[49] White-on-blue LCDs are STN and can use a blue polarizer, or birefringence which gives them their distinctive appearance.[117][118][119]
STN LCDs have to be continuously refreshed by alternating pulsed voltages of one polarity during one frame and pulses of opposite polarity during the next frame. Individual pixels are addressed by the corresponding row and column circuits. This type of display is called passive-matrix addressed, because the pixel must retain its state between refreshes without the benefit of a steady electrical charge. As the number of pixels (and, correspondingly, columns and rows) increases, this type of display becomes less feasible. Slow response times and poor contrast are typical of passive-matrix addressed LCDs with too many pixels and driven according to the "Alt & Pleshko" drive scheme. Welzen and de Vaan also invented a non RMS drive scheme enabling to drive STN displays with video rates and enabling to show smooth moving video images on an STN display.[citation needed] Citizen, among others, licensed these patents and successfully introduced several STN based LCD pocket televisions on the market.[citation needed]
Bistable LCDs do not require continuous refreshing. Rewriting is only required for picture information changes. In 1984 HA van Sprang and AJSM de Vaan invented an STN type display that could be operated in a bistable mode, enabling extremely high resolution images up to 4000 lines or more using only low voltages.[120] Since a pixel may be either in an on-state or in an off state at the moment new information needs to be written to that particular pixel, the addressing method of these bistable displays is rather complex, a reason why these displays did not make it to the market. That changed when in the 2010 "zero-power" (bistable) LCDs became available. Potentially, passive-matrix addressing can be used with devices if their write/erase characteristics are suitable, which was the case for ebooks which need to show still pictures only. After a page is written to the display, the display may be cut from the power while retaining readable images. This has the advantage that such ebooks may be operated for long periods of time powered by only a small battery.
High-resolution color displays, such as modern LCD computer monitors and televisions, use an active-matrix structure. A matrix of thin-film transistors (TFTs) is added to the electrodes in contact with the LC layer. Each pixel has its own dedicated transistor, allowing each column line to access one pixel. When a row line is selected, all of the column lines are connected to a row of pixels and voltages corresponding to the picture information are driven onto all of the column lines. The row line is then deactivated and the next row line is selected. All of the row lines are selected in sequence during a refresh operation. Active-matrix addressed displays look brighter and sharper than passive-matrix addressed displays of the same size, and generally have quicker response times, producing much better images. Sharp produces bistable reflective LCDs with a 1-bit SRAM cell per pixel that only requires small amounts of power to maintain an image.[121]
Segment LCDs can also have color by using Field Sequential Color (FSC LCD). This kind of displays have a high speed passive segment LCD panel with an RGB backlight. The backlight quickly changes color, making it appear white to the naked eye. The LCD panel is synchronized with the backlight. For example, to make a segment appear red, the segment is only turned ON when the backlight is red, and to make a segment appear magenta, the segment is turned ON when the backlight is blue, and it continues to be ON while the backlight becomes red, and it turns OFF when the backlight becomes green. To make a segment appear black, the segment is always turned ON. An FSC LCD divides a color image into 3 images (one Red, one Green and one Blue) and it displays them in order. Due to persistence of vision, the 3 monochromatic images appear as one color image. An FSC LCD needs an LCD panel with a refresh rate of 180 Hz, and the response time is reduced to just 5 milliseconds when compared with normal STN LCD panels which have a response time of 16 milliseconds.[122][123] FSC LCDs contain a Chip-On-Glass driver IC can also be used with a capacitive touchscreen. This technique can also be applied in displays meant to show images, as it can offer higher light transmission and thus potential for reduced power consumption in the backlight due to omission of color filters in LCDs.[124]
Samsung introduced UFB (Ultra Fine & Bright) displays back in 2002, utilized the super-birefringent effect. It has the luminance, color gamut, and most of the contrast of a TFT-LCD, but only consumes as much power as an STN display, according to Samsung. It was being used in a variety of Samsung cellular-telephone models produced until late 2006, when Samsung stopped producing UFB displays. UFB displays were also used in certain models of LG mobile phones.
Active-matrix technologies
[edit]
Twisted nematic (TN)
[edit]Twisted nematic displays contain liquid crystals that twist and untwist at varying degrees to allow light to pass through. When no voltage is applied to a TN liquid crystal cell, polarized light passes through the 90-degrees twisted LC layer. In proportion to the voltage applied, the liquid crystals untwist changing the polarization and blocking the light's path. By properly adjusting the level of the voltage almost any gray level or transmission can be achieved.
In-plane switching (IPS)
[edit]In-plane switching (IPS) is an LCD technology that aligns the liquid crystals in a plane parallel to the glass substrates. In this method, the electrical field is applied through opposite electrodes on the same glass substrate, so that the liquid crystals can be reoriented (switched) essentially in the same plane, although fringe fields inhibit a homogeneous reorientation. This requires two transistors for each pixel instead of the single transistor needed for a standard thin-film transistor (TFT) display. IPS technology is used in everything from televisions, computer monitors, and even wearable devices; almost all LCD smartphone panels are IPS/FFS mode. IPS displays belong to the LCD panel family screen types. The other two types are VA and TN. Before LG Enhanced IPS was introduced in 2001 by Hitachi as 17" monitor in Market, the additional transistors resulted in blocking more transmission area, thus requiring a brighter backlight and consuming more power, making this type of display less desirable for notebook computers. Panasonic Himeji G8.5 was using an enhanced version of IPS, also LG Display in Korea, then currently the world biggest LCD panel manufacture BOE in China is also IPS/FFS mode TV panel.

Super In-plane switching (S-IPS)
[edit]Super-IPS was introduced after in-plane switching with even better response times and color reproduction.[125]
M+ or RGBW controversy
[edit]In 2015 LG Display announced the implementation of a new technology called M+ which is the addition of white subpixel along with the regular RGB dots in their IPS panel technology.[126]
Most of the new M+ technology was employed on 4K TV sets which led to a controversy after tests showed that the addition of a white sub pixel replacing the traditional RGB structure had also been accompanied by a reduction in resolution by around 25%. This meant that a "4K" M+ TV would not display the full UHD TV standard. The media and internet users called them "RGBW" TVs because of the white sub pixel. Although LG Display has developed this technology for use in notebook display, outdoor and smartphones, it became more popular in the TV market because of the announced "4K UHD" resolution but still being incapable of achieving true UHD resolution defined by the CTA as 3840x2160 active pixels with 8-bit color. This negatively impacted the rendering of text, making it a bit fuzzier, which was especially noticeable when a TV is used as a PC monitor.[127][128][129][130]
IPS in comparison to AMOLED
[edit]In 2011, LG claimed the smartphone LG Optimus Black (IPS LCD (LCD NOVA)) has the brightness up to 700 nits, while the competitor has only IPS LCD with 518 nits and double an active-matrix OLED (AMOLED) display with 305 nits. LG also claimed the NOVA display to be 50 percent more efficient than regular LCDs and to consume only 50 percent of the power of AMOLED displays when producing white on screen.[131] When it comes to contrast ratio, AMOLED display still performs best due to its underlying technology, where the black levels are displayed as pitch black and not as dark gray. On August 24, 2011, Nokia announced the Nokia 701 and also made the claim of the world's brightest display at 1000 nits. The screen also had Nokia's ClearBlack layer, improving the contrast ratio and bringing it closer to that of the AMOLED screens.

Advanced fringe field switching (AFFS)
[edit]Known as fringe field switching (FFS) until 2003,[132] advanced fringe field switching is similar to IPS or S-IPS offering superior performance and color gamut with high luminosity. AFFS was developed by Hydis Technologies Co., Ltd, Korea (formally Hyundai Electronics, LCD Task Force).[133] AFFS-applied notebook applications minimize color distortion while maintaining a wider viewing angle for a professional display. Color shift and deviation caused by light leakage is corrected by optimizing the white gamut which also enhances white/gray reproduction. In 2004, Hydis Technologies Co., Ltd licensed AFFS to Japan's Hitachi Displays. Hitachi is using AFFS to manufacture high-end panels. In 2006, HYDIS licensed AFFS to Sanyo Epson Imaging Devices Corporation. Shortly thereafter, Hydis introduced a high-transmittance evolution of the AFFS display, called HFFS (FFS+). Hydis introduced AFFS+ with improved outdoor readability in 2007. AFFS panels are mostly utilized in the cockpits of latest commercial aircraft displays. However, it is no longer produced as of February 2015.[134][135][136]
Vertical alignment (VA)
[edit]Vertical-alignment displays are a form of LCDs in which the liquid crystals naturally align vertically to the glass substrates. When no voltage is applied, the liquid crystals remain perpendicular to the substrate, creating a black display between crossed polarizers. When voltage is applied, the liquid crystals shift to a tilted position, allowing light to pass through and create a gray-scale display depending on the amount of tilt generated by the electric field. It has a deeper-black background, a higher contrast ratio, a wider viewing angle, and better image quality at extreme temperatures than traditional twisted-nematic displays.[137] Compared to IPS, the black levels are still deeper, allowing for a higher contrast ratio, but the viewing angle is narrower, with color and especially contrast shift being more apparent, and the cost of VA is lower than IPS (but higher than TN).[138]
Blue phase mode
[edit]Blue phase mode LCDs have been shown as engineering samples early in 2008, but they are not in mass-production. The physics of blue phase mode LCDs suggest that very short switching times (≈1 ms) can be achieved, so time sequential color control can possibly be realized and expensive color filters would be obsolete.[139]
Quality control
[edit]Some LCD panels have defective transistors, causing permanently lit or unlit pixels which are commonly referred to as stuck pixels or dead pixels respectively. Unlike integrated circuits (ICs), LCD panels with a few defective transistors are usually still usable. Manufacturers' policies for the acceptable number of defective pixels vary greatly. At one point, Samsung held a zero-tolerance policy for LCD monitors sold in Korea.[140] As of 2005,[update] Samsung adheres to the less restrictive ISO 13406-2 standard.[141] Other companies have been known to tolerate as many as 11 dead pixels in their policies.[142]
Dead pixel policies are often hotly debated between manufacturers and customers. To regulate the acceptability of defects and to protect the end user, ISO released the ISO 13406-2 standard, which was made obsolete in 2008 with the release of ISO 9241, specifically ISO-9241-302, 303, 305, 307:2008 pixel defects. However, not every LCD manufacturer conforms to the ISO standard and the ISO standard is quite often interpreted in different ways. LCD panels are more likely to have defects than most ICs due to their larger size.[143]
Many manufacturers would replace a product even with one defective pixel. Even where such guarantees do not exist, the location of defective pixels is important. A display with only a few defective pixels may be unacceptable if the defective pixels are near each other. LCD panels also commonly have a defect known as clouding, dirty screen effect, or, less commonly, mura, which involves uneven patches of luminance on the panel. It is most visible in dark or black areas of displayed scenes.[144] As of 2010,[update] most premium branded computer LCD panel manufacturers specify their products as having zero defects.
"Zero-power" (bistable) displays
[edit]The zenithal bistable device (ZBD), developed by Qinetiq (formerly DERA), can retain an image without power. The crystals may exist in one of two stable orientations ("black" and "white") and power is only required to change the image. ZBD Displays is a spin-off company from QinetiQ who manufactured both grayscale and color ZBD devices. Kent Displays has also developed a "no-power" display that uses polymer stabilized cholesteric liquid crystal (ChLCD). In 2009 Kent demonstrated the use of a ChLCD to cover the entire surface of a mobile phone, allowing it to change colors, and keep that color even when power is removed.[145]
In 2004, researchers at the University of Oxford demonstrated two new types of zero-power bistable LCDs based on Zenithal bistable techniques.[146] Several bistable technologies, like the 360° BTN and the bistable cholesteric, depend mainly on the bulk properties of the liquid crystal (LC) and use standard strong anchoring, with alignment films and LC mixtures similar to the traditional monostable materials. Other bistable technologies, e.g., BiNem technology, are based mainly on the surface properties and need specific weak anchoring materials.
Specifications
[edit]- Resolution The resolution of an LCD is expressed by the number of columns and rows of pixels (e.g., 1024×768). Each pixel is usually composed of 3 sub-pixels, a red, a green, and a blue one. This had been one of the few features of LCD performance that remained uniform among different designs. However, there are newer designs that share sub-pixels among pixels and add Quattron which attempt to efficiently increase the perceived resolution of a display without increasing the actual resolution, to mixed results.
- Spatial performance: For a computer monitor or some other display that is being viewed from a very close distance, resolution is often expressed in terms of dot pitch or pixels per inch, which is consistent with the printing industry. Display density varies per application, with televisions generally having a low density for long-distance viewing and portable devices having a high density for close-range detail. The Viewing Angle of an LCD may be important depending on the display and its usage, the limitations of certain display technologies mean the display only displays accurately at certain angles.
- Temporal performance: the temporal resolution of an LCD is how well it can display changing images, or the accuracy and the number of times per second the display draws the data it is being given. LCD pixels do not flash on/off between frames, so LCD monitors exhibit no refresh-induced flicker no matter how low the refresh rate.[147] But a lower refresh rate can mean visual artefacts like ghosting or smearing, especially with fast moving images. Individual pixel response time is also important, as all displays have some inherent latency in displaying an image which can be large enough to create visual artifacts if the displayed image changes rapidly.
- Color performance: There are multiple terms to describe different aspects of color performance of a display. Color gamut is the range of colors that can be displayed, and color depth, which is the fineness with which the color range is divided. Color gamut is a relatively straight forward feature, but it is rarely discussed in marketing materials except at the professional level. Having a color range that exceeds the content being shown on the screen has no benefits, so displays are only made to perform within or below the range of a certain specification.[148] There are additional aspects to LCD color and color management, such as white point and gamma correction, which describe what color white is and how the other colors are displayed relative to white.
- Brightness and contrast ratio: Contrast ratio is the ratio of the brightness of a full-on pixel to a full-off pixel. The LCD itself is only a light valve and does not generate light; the light comes from a backlight that is either fluorescent or a set of LEDs. Brightness is usually stated as the maximum light output of the LCD, which can vary greatly based on the transparency of the LCD and the brightness of the backlight. Brighter backlight allows stronger contrast and higher dynamic range (HDR displays are graded in peak luminance), but there is always a trade-off between brightness and power consumption.
Advantages and disadvantages
[edit]This section needs additional citations for verification. (February 2017) |
Some of these issues relate to full-screen displays, others to small displays as on watches, etc. Many of the comparisons are with CRT displays.
Advantages
[edit]- Very compact, thin and light, especially in comparison with CRT displays.
- Low power consumption. Depending on the set display brightness and content being displayed, the older CCFT backlit models typically use less than half of the power a CRT monitor of the same size viewing area would use, and the modern LED backlit models typically use 10–25% of the power a CRT monitor would use.[149]
- Little heat emitted during operation, due to low power consumption.
- No geometric distortion.
- The possible ability to have little or no flicker depending on backlight technology.
- Usually no refresh-rate flicker, because the LCD pixels hold their state between refreshes (which are usually done at 200 Hz or faster, regardless of the input refresh rate).
- Sharp image with no bleeding or smearing when operated at native resolution.
- Emits almost no undesirable electromagnetic radiation (in the extremely low frequency range), unlike a CRT monitor.[150]
- Can be made in almost any size or shape.
- No theoretical resolution limit. When multiple LCD panels are used together to create a single canvas, each additional panel increases the total resolution of the display, which is commonly called stacked resolution.[151]
- Can be made in large sizes of over 80-inch (2 m) diagonal.
- LCDs can be made transparent and flexible, but they cannot emit light without a backlight, unlike OLED and microLED, which are other display technologies that can also be made flexible and transparent.[152][153][154][155]
- Masking effect: the LCD grid can mask the effects of spatial and grayscale quantization, creating the illusion of higher image quality.[156]
- Unaffected by magnetic fields, including the Earth's, unlike most color CRTs.
- As an inherently digital device, the LCD can natively display digital data from a DVI or HDMI connection without requiring conversion to analog. Some LCD panels have native fiber-optic inputs in addition to DVI and HDMI.[157]
- Many LCD monitors are powered by a 12 V power supply, and if built into a computer can be powered by its 12 V power supply.
- Can be made with very narrow frame borders, allowing multiple LCD screens to be arrayed side by side to make up what looks like one big screen.
Disadvantages
[edit]- Limited viewing angle in some older or cheaper monitors, causing color, saturation, contrast and brightness to vary with user position, even within the intended viewing angle. Special films can be used to increase the viewing angles of LCDs.[158][159]
- Uneven backlighting in some monitors (more common in IPS-types and older TNs), causing brightness distortion, especially toward the edges ("backlight bleed").
- Black levels may not be as dark as required because individual liquid crystals cannot completely block all of the backlight from passing through.
- Display motion blur on moving objects caused by slow response times (>8 ms) and eye-tracking on a sample-and-hold display, unless a strobing backlight is used. However, this strobing can cause eye strain, as is noted next:
- As of 2012,[update] most implementations of LCD backlighting use pulse-width modulation (PWM) to dim the display,[160] which makes the screen flicker more acutely (this does not mean visibly) than a CRT monitor at 85 Hz refresh rate would (this is because the entire screen is strobing on and off rather than a CRT's phosphor sustained dot which continually scans across the display, leaving some part of the display always lit), causing severe eye-strain for some people.[161][162] Unfortunately, many of these people don't know that their eye-strain is being caused by the invisible strobe effect of PWM.[163] This problem is worse on many LED-backlit monitors, because the LEDs switch on and off faster than a CCFL lamp.
- Only one native resolution. Displaying any other resolution either requires a video scaler, causing blurriness and jagged edges, or running the display at native resolution using 1:1 pixel mapping, causing the image either not to fill the screen (letterboxed display), or to run off the one or more edges of the screen.
- Fixed bit depth (also called color depth). Many cheaper LCDs are only able to display 262144 (218) colors. 8-bit S-IPS panels can display 16 million (224) colors and have significantly better black level, but are expensive and have slower response time.
- Input lag, because the LCD's A/D converter waits for each frame to be completely been output before drawing it to the LCD panel. Many LCD monitors do post-processing before displaying the image in an attempt to compensate for poor color fidelity, which adds an additional lag. Further, a video scaler must be used when displaying non-native resolutions, which adds yet more time lag. Scaling and post processing are usually done in a single chip on modern monitors, but each function that chip performs adds some delay. Some displays have a video gaming mode which disables all or most processing to reduce perceivable input lag.
- Dead or stuck pixels may occur during manufacturing or after a period of use. A stuck pixel will glow with color even on an all-black screen, while a dead one will always remain black.
- Subject to burn-in effect, although the cause differs from CRT and the effect may not be permanent, a static image can cause burn-in in a matter of hours in badly designed displays.
- In a constant-on situation, thermalization may occur in case of bad thermal management, in which part of the screen has overheated and looks discolored compared to the rest of the screen.
- Loss of brightness and much slower response times in low temperature environments. In sub-zero environments, LCD screens may cease to function without the use of supplemental heating.
- Loss of contrast in high temperature environments.
Chemicals used
[edit]Several different families of liquid crystals are used in liquid crystal displays. The molecules used have to be anisotropic, and to exhibit mutual attraction. Polarizable rod-shaped molecules (biphenyls, terphenyls, etc.) are common. A common form is a pair of aromatic benzene rings, with a nonpolar moiety (pentyl, heptyl, octyl, or alkyl oxy group) on one end and polar (nitrile, halogen) on the other. Sometimes the benzene rings are separated with an acetylene group, ethylene, CH=N, CH=NO, N=N, N=NO, or ester group. In practice, eutectic mixtures of several chemicals are used, to achieve wider temperature operating range (−10..+60 °C for low-end and −20..+100 °C for high-performance displays). For example, the E7 mixture is composed of three biphenyls and one terphenyl: 39 wt.% of 4'-pentyl[1,1'-biphenyl]-4-carbonitrile (nematic range 24..35 °C), 36 wt.% of 4'-heptyl[1,1'-biphenyl]-4-carbonitrile (nematic range 30..43 °C), 16 wt.% of 4'-octoxy[1,1'-biphenyl]-4-carbonitrile (nematic range 54..80 °C), and 9 wt.% of 4-pentyl[1,1':4',1-terphenyl]-4-carbonitrile (nematic range 131..240 °C).[164]
Environmental impact
[edit]The production of LCD screens uses nitrogen trifluoride (NF3) as an etching fluid during the production of the thin-film components. NF3 is a potent greenhouse gas, and its relatively long half-life may make it a potentially harmful contributor to global warming. A report in Geophysical Research Letters suggested that its effects were theoretically much greater than better-known sources of greenhouse gasses like carbon dioxide. As NF3 was not in widespread use at the time, it was not made part of the Kyoto Protocol and was deemed "the missing greenhouse gas".[165] NF3 was added to the Kyoto Protocol for the second compliance period during the Doha Round.[166]
Critics of the report point out that it assumes that all of the NF3 produced would be released to the atmosphere. In reality, the vast majority of NF3 is broken down during the cleaning processes; two earlier studies found that only 2 to 3% of the gas escapes destruction after its use.[167] Furthermore, the report failed to compare NF3's effects with what it replaced, perfluorocarbon, another powerful greenhouse gas, of which anywhere from 30 to 70% escapes to the atmosphere in typical use.[167]
See also
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Further reading
[edit]- Development of Liquid Crystal Displays: Interview with George Gray, Hull University, 2004 – Video by the Vega Science Trust.
- Timothy J. Sluckin History of Liquid Crystals, a presentation and extracts from the book Crystals that Flow: Classic papers from the history of liquid crystals.
- David Dunmur & Tim Sluckin (2011) Soap, Science, and Flat-screen TVs: a history of liquid crystals, Oxford University Press ISBN 978-0-19-954940-5.
- Artamonov, Oleg (January 23, 2007). "Contemporary LCD Monitor Parameters: Objective and Subjective Analysis". X-bit labs. Archived from the original on May 16, 2008. Retrieved May 17, 2008.
- Overview of 3LCD technology, Presentation Technology
- Animations explaining operation of LCD panels Archived September 1, 2009, at the Wayback Machine
External links
[edit]- LCD Monitor Teardown – engineerguyvideo on YouTube
- History and Physical Properties of Liquid Crystals by Nobelprize.org Archived August 30, 2009, at the Wayback Machine
- What's an IPS Display Archived May 26, 2022, at the Wayback Machine from Newhaven Display
- How TFT-LCDs are made, by AUO Archived March 8, 2021, at the Wayback Machine
- How LTPS (Low Temperature Poly Silicon) LCDs are made, by AUO Archived June 6, 2021, at the Wayback Machine
Liquid-crystal display
View on GrokipediaFundamentals
Principles of Operation
Liquid crystal displays (LCDs) modulate light transmission by applying electric fields to a thin layer of nematic liquid crystal material, which alters the orientation of its rod-like molecules to control polarization rotation. Nematic liquid crystals exhibit anisotropic dielectric properties, with a director representing the average molecular orientation; positive dielectric anisotropy causes molecules to align parallel to an applied electric field above a threshold voltage, typically 1-3 volts.[7][8] The core structure consists of two glass substrates coated with transparent indium-tin-oxide (ITO) electrodes, separated by a liquid crystal layer 10-20 micrometers thick, with polyimide alignment layers rubbed to induce initial molecular orientation and polarizing films affixed to the exteriors with perpendicular transmission axes.[9][7] In the common twisted nematic (TN) configuration, surface anchoring forces orient molecules in a 90-degree helical twist across the cell thickness in the absence of voltage, causing incident linearly polarized light from the first polarizer to adiabatically follow the twist via birefringence, rotating its plane by 90 degrees to pass through the crossed second polarizer.[7][8] Upon applying a sufficient voltage across the electrodes, the electric torque overcomes surface anchoring, aligning molecules perpendicular to the substrates and eliminating the twist; this prevents polarization rotation, blocking light transmission and creating dark pixels against a lit background in transmissive modes.[9][7] The effect relies on the Mauguin regime, where the cell acts as a waveguide for polarized light due to the helical pitch being much larger than the light wavelength, ensuring minimal depolarization.[7] Operation can occur in transmissive setups with a rear backlight for illumination, reflective modes using a rear mirror to bounce ambient light, or transreflective hybrids, with modulation achieving contrast ratios through precise control of the voltage-dependent transmission curve.[8] Threshold and saturation voltages determine the operable range, with no significant current draw as the mechanism is capacitive, enabling low-power consumption.[7] Variations like vertical alignment or in-plane switching employ different anchoring and field geometries but share the fundamental field-induced reorientation of liquid crystals to manipulate light.[9]Liquid Crystal Properties and Alignment
Liquid crystals employed in displays are primarily calamitic nematic phases, consisting of elongated, rod-like molecules that exhibit long-range orientational order along a director axis while possessing fluid positional disorder akin to liquids. This phase allows the material to respond dynamically to external stimuli without losing macroscopic fluidity, essential for scalable manufacturing and uniform field-induced reorientation in pixelated arrays.[10][11] Critical properties include optical birefringence (Δn), the difference between extraordinary (n_e) and ordinary (n_o) refractive indices, which enables phase retardation of polarized light passing through aligned molecules; commercial nematic mixtures typically achieve Δn values of 0.08 to 0.15 to balance contrast, response time, and viscosity. Dielectric anisotropy (Δε = ε_∥ - ε_⊥) governs the torque exerted by an electric field on the director, with positive Δε (up to +10 or more in optimized mixtures) used in twisted nematic (TN) and in-plane switching (IPS) modes to align molecules parallel to the field, and negative Δε (down to -5) in vertical alignment (VA) modes for perpendicular reorientation. Viscosity (γ_1, rotational) and elastic constants (K_11 splay, K_33 bend) further dictate switching speeds, with low γ_1 (<100 mPa·s) minimizing power consumption and enabling video-rate refresh. These anisotropies arise from the asymmetric molecular polarizability and permanent dipoles, verifiable through spectroscopic and impedance measurements on materials like cyanobiphenyls.[12][13][14] Alignment establishes the initial director configuration, crucial for homogeneous switching and defect-free operation, as misalignments lead to light scattering or disclinations that degrade contrast ratios below 1000:1. Traditional mechanical rubbing of thin polyimide (PI) layers (∼50-100 nm thick) on indium tin oxide-coated glass substrates creates microgrooves and anisotropic van der Waals interactions, inducing planar (homogeneous) alignment with pretilt angles of 1-5° to prevent zigzag defects in TN cells; rubbing velocity and pressure are optimized at 0.5-2 m/s and 0.1-1 g/cm to achieve azimuthal order parameters >0.9. Photoalignment alternatives, using linearly polarized UV exposure on photosensitive layers like poly(vinyl-cinnamate), offer contactless control with resolution <1 μm, reducing particle-induced mura in high-density displays, though initial azimuthal stability can require doping for Δn >0.1. Vertical alignment for VA modes employs homeotropic promoters like silane coupling agents or negatively charged surfactants on rubbed PI, yielding tilt angles >89° in zero-field state, with field application tilting molecules toward the plane via negative Δε.[15][16][17] These properties and alignment techniques underpin operational modes like TN (90° twist for light modulation via polarization rotation) and VA (high contrast >3000:1 from crossed polarizers blocking off-state light), with trade-offs in Δn versus rotational viscosity γ_1 dictating suitability for applications from low-power watches (high Δε for threshold voltages <2 V) to large TVs (low K_33 for uniform fringe fields). Empirical validation comes from Freedericksz transition thresholds, where V_th = π √(K/Δε ε_0) predicts minimum switching fields around 1-3 V/μm, corroborated in nematic cells with birefringence retardation δ = (2π d Δn)/λ tuned to λ/2 for optimal extinction.[18][19][20]History
Early Scientific Foundations
The discovery of liquid crystals occurred in 1888 when Austrian botanist Friedrich Reinitzer examined cholesteryl benzoate derived from plant cholesterol, noting its unusual thermal behavior: a transition from crystalline solid to a cloudy, viscous fluid at 145.5 °C, followed by clearing to an isotropic liquid at 178.5 °C.[21] This intermediate phase exhibited iridescent colors and birefringence under polarized light, properties Reinitzer could not fully explain and which he shared with physicist Otto Lehmann for further investigation.[22] Lehmann confirmed the observations and, through microscopic analysis, identified thread-like and focal conic textures persisting in the fluid state, interpreting them as evidence of a hybrid phase combining fluidity with partial crystalline order.[23] In 1889, Lehmann coined the term "liquid crystals" (flüssige Kristalle) to describe this fourth state of matter, distinct from solids, liquids, and gases, based on its ability to flow while maintaining anisotropic optical properties akin to crystals.[24] He extended early experiments to show that liquid crystals responded to external magnetic fields by aligning their molecular directors, revealing inherent diamagnetic anisotropy that influenced light transmission and laid initial groundwork for understanding field-modulated orientations.[22] Lehmann also documented rotational effects in cholesteric phases under temperature gradients, termed the Lehmann effect around 1900, which demonstrated spontaneous torque generation due to chirality and thermal imbalances.[25] By the early 20th century, systematic synthesis efforts, notably by Daniel Vorländer, had identified hundreds of compounds forming these phases, enabling broader study of their thermodynamic stability and phase transitions.[21] In 1922, French mineralogist Georges Friedel advanced theoretical understanding through detailed optical and structural analysis, classifying the phases into nematic (thread-like, with orientational order but positional disorder), smectic (layered, with both orientational and partial positional order), and cholesteric (helically twisted nematic variant exhibiting selective reflection).[26] Friedel's mesophase framework emphasized their intermediate character between three-dimensional crystals and isotropic liquids, supported by empirical textures and X-ray diffraction patterns.[27] Foundational electro-optic insights emerged in 1927 when Russian physicist Vsevolod Fréedericksz observed that sufficiently strong electric fields could distort the molecular alignment in homeotropic or planar nematic cells, inducing a Fréedericksz transition above a threshold voltage determined by the dielectric anisotropy and elastic constants.[26] This reorientation, quantifiable via changes in transmitted light intensity, demonstrated the coupling between electric fields and director fields, providing a causal mechanism for modulating optical properties without bulk phase changes—essential for later display principles.[28] These pre-1930 discoveries established liquid crystals' unique responsiveness to external stimuli, rooted in their molecular shape anisotropy and intermolecular forces, though practical applications remained unexplored until mid-century.[21]Initial Commercialization (1960s–1980s)
The initial commercialization of liquid-crystal displays (LCDs) occurred primarily in the 1970s, driven by their advantages in low power consumption and compact form factor, making them suitable for battery-powered portable devices such as digital watches and calculators. Unlike light-emitting diodes (LEDs), which required significant electrical power to illuminate, LCDs operated by modulating ambient light, enabling prolonged battery life in small electronics. Japanese manufacturers led this adoption, leveraging advancements in twisted-nematic (TN) mode discovered in 1970, which improved contrast and response times at room temperature.[29][30] In June 1973, Seiko introduced the Quartz LC 05LC, featuring a four-digit LCD display for hours and minutes, marking one of the earliest consumer LCD products. This was followed in October 1973 by the Seiko Quartz LC V.F.A. 06LC, the world's first six-digit LCD quartz watch capable of displaying hours, minutes, seconds, and date, with waterproofing and a calendar function. These Seiko models utilized dynamic scattering mode initially but transitioned to TN for better visibility. Concurrently, companies like Casio entered the market; in 1974, Casio released the Casiotron, the first digital watch integrating an LCD with an automatic calendar. Pocket calculators also adopted LCDs around this period, with Sharp and others producing models that benefited from the technology's energy efficiency over gas-discharge displays.[31][32][33][30] By the 1980s, LCD commercialization expanded to larger applications, including small televisions and portable devices, as manufacturing scaled and costs decreased. In 1982, Seiko Epson released the first pocket-sized LCD television, a monochrome model measuring about 2.7 inches diagonally. This was followed in 1983 by demonstrations of active-matrix-driven color TN-LCDs for televisions, with Suwa Seikosha (Epson's predecessor) showcasing a 2-inch color LCD TV. Sharp Corporation advanced the field in 1983 with dot-matrix TN-LCDs, enabling graphical displays, and by 1984, Epson launched the ET-10, the first full-color pocket LCD television. These developments relied on passive-matrix addressing for cost-effective production, though limitations in resolution and viewing angles persisted until active-matrix thin-film transistor (TFT) technologies emerged later in the decade. Commercial adoption remained niche, confined to high-end portables due to higher production costs compared to cathode-ray tubes (CRTs), but set the stage for broader market penetration.[26][26][34] Early LCDs faced challenges such as narrow operating temperature ranges and sensitivity to pressure, but innovations in nematic liquid crystal mixtures, like cyanobiphenyls developed in the early 1970s, stabilized performance for commercial viability. Production was dominated by Japanese firms, which invested heavily in precision fabrication techniques, achieving yields sufficient for consumer goods by the mid-1970s. By the end of the 1980s, annual global LCD production exceeded millions of units, primarily for watches, calculators, and emerging laptop displays, reflecting a shift from experimental to reliable technology.[29][26]Mass Adoption and Technological Refinements (1990s–2000s)
In the 1990s, thin-film transistor (TFT) active-matrix LCDs achieved widespread adoption in portable computers, supplanting cathode-ray tube (CRT) displays due to their lower power consumption, reduced weight, and flat-panel form factor, which enabled compact laptop designs.[30] By the mid-1990s, virtually all notebook computers incorporated TFT-LCD panels, with manufacturers like Toshiba and IBM standardizing them for resolutions up to XGA (1024x768 pixels).[34] This shift was driven by manufacturing scale-up, particularly in Japan, where firms invested in larger glass substrates to lower per-unit costs from over $1,000 for early 10-inch panels in the early 1990s to under $200 by decade's end.[35] Technological refinements focused on overcoming limitations of twisted nematic (TN) modes, such as narrow viewing angles and slow response times. In 1996, Hitachi introduced in-plane switching (IPS) technology, aligning liquid crystals parallel to the panel surface to achieve viewing angles exceeding 170 degrees with minimal color shift, initially for professional graphic displays.[36] Concurrently, Fujitsu developed multi-domain vertical alignment (MVA) in 1997, enhancing contrast ratios to over 300:1 by segmenting liquid crystal domains for better black levels and wide angles, marking the first volume production of 15-inch MVA panels that year.[37] These advancements, combined with improved color filters and cold cathode fluorescent lamp (CCFL) backlighting, enabled TFT-LCDs to deliver 16.7 million colors at refresh rates suitable for video.[34] By the early 2000s, LCD penetration extended to desktop monitors and televisions as production efficiencies reduced prices; global LCD revenues surpassed CRTs in 2002, fueled by Gen 5+ fabrication lines producing panels up to 22 inches.[38] Sharp's 2001 AQUOS series exemplified this, offering 15-20 inch LCD TVs with 480p resolution and integrated tuners, though initial models cost 5,000.[39] Mass adoption accelerated mid-decade with Asian consortia like Samsung and LG scaling to Gen 7-8 lines, dropping 32-inch TV prices below $1,000 by 2006 and achieving market shares over 50% in flat-panel TVs by 2007, displacing CRTs entirely in consumer segments due to space savings and energy efficiency (typically 30-50% less power than equivalent CRTs).[40] Refinements included S-IPS variants for faster response (under 8 ms gray-to-gray) and VA enhancements for native contrasts up to 5000:1, supporting HD broadcasting standards.[41] These developments were underpinned by material innovations, such as Merck's liquid crystal mixtures optimized for stability at higher voltages, enabling brighter outputs (up to 500 cd/m²) without compromising longevity, typically exceeding 30,000 hours.[29] By the late 2000s, LCDs dominated over 90% of computer monitors and TVs under 50 inches, with annual shipments surpassing 100 million units, reflecting causal drivers like semiconductor yield improvements (from 70% to over 90%) and supply chain localization in Asia.[26]Contemporary Advancements (2010s–2025)
In the 2010s, liquid-crystal displays advanced through enhancements in color reproduction and dynamic range to address limitations in contrast and gamut compared to cathode-ray tube predecessors and emerging organic light-emitting diode competitors. Quantum dot technology, involving nanoscale semiconductor particles to filter backlight for purer red and green emissions, was commercialized in LCD televisions starting with Sony's Bravia models in 2013, enabling wider color gamuts approaching 100% of the DCI-P3 standard.[42] Samsung expanded this with its SUHD TVs in 2015, incorporating quantum dot films that boosted peak brightness to over 1,000 nits while maintaining energy efficiency over traditional LCDs.[43] These developments stemmed from causal improvements in backlight modulation, where blue LEDs excited quantum dots to emit precise wavelengths, reducing light leakage and enhancing vibrancy without altering core liquid crystal alignment. High dynamic range (HDR) support, via formats like HDR10 introduced in 2015, further extended contrast ratios by optimizing luminance mapping, with peak outputs reaching 4,000 nits in premium panels by decade's end.[44] Resolution scaled dramatically, with 4K UHD (3840×2160 pixels) panels becoming mainstream in consumer electronics by 2014, driven by falling production costs for thin-film transistor arrays and larger substrates; by 2018, over 90% of TVs sold exceeded Full HD. In-plane switching (IPS) variants proliferated for monitors and laptops, offering viewing angles up to 178 degrees with minimal color shift, as liquid crystal molecules aligned parallel to the substrate for isotropic light modulation.[34] Refresh rates climbed to 144 Hz and beyond for gaming applications, minimizing motion blur through faster pixel response times under 5 ms, enabled by overdrive circuitry in active-matrix backplanes. These empirical gains prioritized cost-effective scaling over fundamental redesigns, sustaining LCD's market share at over 90% of flat-panel displays through 2020.[45] The 2020s introduced mini-LED backlighting, shrinking LED sizes to under 200 microns for arrays of thousands of zones, first marketed by TCL in 2019 and adopted widely by 2021 in models from LG and Samsung.[46] This local dimming reduced blooming artifacts—halo effects from unmodulated light spill—achieving contrast ratios exceeding 1,000,000:1 in calibrated tests, closer to self-emissive displays while retaining LCD's longevity over 50,000 hours.[47] By 2025, hybrid quantum dot mini-LED panels dominated high-end TVs, with 8K resolutions (7680×4320) emerging in prototypes but limited to niche professional uses due to content scarcity and diminishing visual returns beyond 55-inch screens at typical viewing distances.[48] Manufacturing yields improved via inkjet-printed quantum dots and automated alignment, cutting costs by 20-30% annually, though LCD faced pressure from micro-LED alternatives in brightness uniformity. Empirical data from panel shipments confirm LCD's resilience, comprising 85% of large-screen units sold globally in 2024, bolstered by scalable production over boutique emissive technologies.[49]Core Technologies
Passive-Matrix Displays
Passive-matrix liquid crystal displays (PMLCDs) employ a grid of row and column electrodes, typically made from indium tin oxide, to address pixels at their intersections without active switching elements such as thin-film transistors at each pixel site.[50][51] In operation, a voltage is sequentially applied to a selected row electrode while column electrodes receive data signals, activating the liquid crystal at the targeted intersection by exploiting the material's intrinsic voltage-dependent non-linearity to minimize unintended activation of adjacent pixels.[52] This scheme relies on the persistence of the liquid crystal state between refresh cycles, as no storage capacitor or transistor holds the charge.[51] The simplicity of passive-matrix addressing enables lower manufacturing costs and fewer production layers compared to active-matrix alternatives, resulting in thinner and lighter displays suitable for cost-sensitive applications.[53][54] However, inherent limitations arise from capacitive coupling between electrodes, leading to crosstalk where voltage on non-selected lines influences nearby pixels, manifesting as ghosting or reduced contrast, particularly in displays exceeding 100 rows.[51][55] Response times are slower due to the shared drive circuitry, limiting refresh rates and suitability for dynamic content, while higher resolutions exacerbate voltage drops and non-uniformity.[53][51] Early PMLCDs, commercialized in the 1970s, predominantly used twisted nematic (TN) configurations and later super-twisted nematic (STN) for improved contrast and viewing angles in monochrome segments.[30] These displays powered initial consumer devices like pocket calculators and digital watches, where low resolution—often limited to segmented icons or matrices under 100x100 pixels—sufficed without demanding high-speed switching.[26][51] By the 2010s, PMLCDs persisted in low-power, inexpensive applications such as basic thermometers, alarm clocks, and simple instrumentation, though largely supplanted in larger formats by active-matrix technologies for superior image fidelity.[50][30]Active-Matrix Technologies
Active-matrix liquid-crystal displays (AMLCDs) utilize thin-film transistors (TFTs) positioned at each pixel to enable independent control of liquid crystal voltage, addressing the shortcomings of passive-matrix configurations where shared row and column electrodes cause crosstalk and limit resolution to approximately 100x100 pixels due to capacitive coupling and signal interference.[51][56] In AMLCD operation, a TFT acts as a switch: when a row select signal activates the gate, the source-drain channel conducts to charge a storage capacitor connected to the pixel electrode, applying a precise voltage to twist the liquid crystals and modulate light transmission; the capacitor holds this charge during the frame period (typically 16.7 ms for 60 Hz refresh), minimizing flicker and enabling high-resolution arrays with millions of pixels.[57][58] This active switching reduces crosstalk to negligible levels, supports faster response times (often under 10 ms), and improves contrast ratios and viewing angles compared to passive systems.[50][54] The foundational demonstration of active-matrix addressing occurred in 1972, when T. Peter Brody and colleagues at Westinghouse developed the first TFT-based AMLCD using cadmium selenide (CdSe) transistors on glass substrates, proving the feasibility of matrix-addressed flat-panel displays though initial yields were low due to material instability.[59] Commercial scalability advanced in the 1980s with amorphous silicon (a-Si) TFTs, which allowed deposition via plasma-enhanced chemical vapor deposition (PECVD) on large-area glass; Sharp Corporation achieved the first defect-free 14-inch color TFT-LCD in 1988, marking the transition to viable production for laptops and monitors.[26] Driving circuits typically employ row scanning and column data lines, with TFTs fabricated in a bottom-gate structure for a-Si to optimize uniformity over substrates up to several meters wide in modern gen-10+ fabs.[57] TFT backplane materials have diversified to meet demands for higher performance: a-Si TFTs, with field-effect mobility of about 0.5-1 cm²/V·s, remain standard for large, cost-sensitive panels like TVs due to mature, low-temperature processing compatible with glass (<400°C).[60] Low-temperature polycrystalline silicon (LTPS) TFTs, formed by excimer laser annealing of a-Si, achieve mobilities of 50-100 cm²/V·s, enabling compact driver integration and high pixel densities (>300 ppi) for mobile devices, though higher defect densities increase leakage current.[61] Indium gallium zinc oxide (IGZO), an oxide semiconductor deposited by sputtering, offers mobilities of 10-50 cm²/V·s with subthreshold swings below 0.2 V/decade for low off-state current (<10^{-12} A), reducing power consumption by up to 30% in high-refresh (120+ Hz) or ultra-high-definition displays while maintaining uniformity over large areas.[60][62] These advancements stem from causal trade-offs in mobility, stability, and fabrication cost, with IGZO gaining traction since Sharp's 2012 commercialization for its balance in 4K and beyond applications.[63] AMLCDs also incorporate compensation techniques like storage capacitors (typically 0.1-0.5 pF per pixel) to counter voltage droop from liquid crystal capacitance (around 0.1 pF/μm²), ensuring gray-scale stability across frames.[57] Polyimide alignment layers and color filters are integrated atop the TFT array, with indium tin oxide (ITO) electrodes for transparency and low resistance. While a-Si suffices for most consumer panels, LTPS and IGZO enable emerging features like in-cell touch sensing and higher aperture ratios (>50%), though oxide TFTs face challenges from oxygen vacancy defects affecting long-term reliability under bias stress.[64] Overall, active-matrix dominance arises from its empirical superiority in scaling resolution and refresh rates, underpinning over 90% of LCD market share by unit area since the early 2000s.[65]Backlighting and Light Modulation
Liquid crystal displays (LCDs) do not emit light and thus require a backlight source to illuminate the panel for image formation. The backlight provides broad-spectrum light that is diffused for uniformity before passing through the liquid crystal layer, where it is selectively modulated. Early commercial LCDs in the late 20th century used incandescent or electroluminescent backlights, but by the 1990s, cold cathode fluorescent lamps (CCFLs) became dominant due to their efficiency and brightness. CCFLs operate by exciting mercury vapor with high-voltage electrodes to produce ultraviolet light, which phosphors convert to visible white light, though they contain toxic mercury and necessitate bulky inverters.[66][67][68] LED backlights supplanted CCFLs starting in the mid-2000s, achieving widespread adoption by 2010 for their lower power consumption, mercury-free composition, thinner form factors, and capability for local dimming to enhance contrast. LEDs generate light via electroluminescence in semiconductor junctions, with white light produced by blue LEDs exciting phosphors or using RGB combinations. Edge-lit configurations place LED arrays along panel edges, distributing light via guide plates and reflectors for slim designs, while direct-lit (full-array) setups position LEDs across the rear for superior zone control, though at increased thickness and cost.[69][70][68] Mini-LED backlights, introduced commercially in LCD TVs by TCL in 2019, employ thousands of LEDs smaller than 200 micrometers to create more dimming zones, yielding higher peak brightness exceeding 1000 nits, reduced halo effects, and contrast ratios approaching those of OLEDs without burn-in risks.[46][71] Light modulation occurs through the interaction of polarized light with aligned liquid crystal molecules between crossed polarizers. Backlight emits unpolarized light, polarized linearly by the rear polarizer aligned with the off-state LC director. In twisted nematic (TN) architecture, zero-voltage state features a 90-degree helical twist in LC orientation, rotating the polarization plane to align with the orthogonal front analyzer, transmitting up to 50% of light after losses. Voltage application (typically 3-5 V) reorients molecules homeotropically, preserving input polarization and blocking transmission at the crossed analyzer for dark states. This voltage-dependent birefringence enables pixel-level control, with color via RGB subpixel filters; alternative modes like IPS modulate in-plane for improved angles but retain polarizer dependency.[72][73][74]Bistable and Zero-Power Variants
Bistable liquid crystal displays (LCDs) utilize liquid crystal materials and alignment structures capable of maintaining distinct optical states—typically two stable configurations—without continuous electrical power, requiring energy only for switching between states.[75] This property arises from energy minima in the liquid crystal orientation, such as surface-induced bistability or intrinsic phase behaviors, enabling zero-power image retention for static content.[76] Zero-power variants, a subset of bistable LCDs, eliminate ongoing power draw entirely for display maintenance, distinguishing them from conventional LCDs that require constant voltage to hold twisted nematic or other orientations against relaxation.[77] Key implementations include zenithal bistable nematic (ZBD) devices, invented in 1995 by researchers at the University of Hull and commercialized by ZBD Displays Ltd. starting around 2000.[78] ZBDs employ a periodic grating alignment layer on one substrate, creating two stable zenithal tilt angles (near-homeotropic and near-planar) for the nematic liquid crystals, separated by disclination lines that facilitate switching via short voltage pulses.[79] These displays are reflective, achieving paper-like contrast (up to 50% reflectivity) and wide viewing angles without backlighting, with switching times around 10-100 ms and multiplex ratios exceeding 100:1, making them suitable for low-power applications like electronic shelf labels and signage.[80] Operating temperatures span -20°C to 80°C, and their ruggedness stems from the absence of polymer stabilization needs common in other modes.[81] Cholesteric LCDs represent another prominent zero-power variant, leveraging the helical structure of chiral nematic (cholesteric) phases to switch between a reflective planar state (Bragg reflection of light) and a light-scattering focal conic state.[77] Developed commercially in the 1990s, these displays use salt-doped formulations to enhance bistability, maintaining states indefinitely without power after a brief (milliseconds) drive pulse.[77] They offer full-color capability via stacked cells with selective reflection bands tuned by helix pitch (e.g., 300-800 nm for RGB), with reflectivities up to 40% and no viewing angle degradation, ideal for sunlight-readable e-paper and wearable devices.[82] Update rates are slower (0.1-1 second), limiting video use but excelling in power efficiency, with demonstrated prototypes consuming under 1 mW/cm² during refresh.[77] Ferroelectric liquid crystal variants, such as surface-stabilized ferroelectric LCDs (SSFLCs) introduced in the 1980s, provide bistability through spontaneous polarization in smectic C* phases, enabling sub-millisecond switching and memory states.[83] More recent electrically suppressed helix ferroelectric LCDs (ESHFLCs), refined in the 2010s, optimize alignment for higher contrast (up to 1000:1) and grayscale via pulse-width modulation, though they often require periodic refresh in practice due to subtle relaxation.[84] These modes prioritize speed over pure zero-power retention compared to nematic or cholesteric types, finding niche use in fast-refresh bistable panels for instrumentation.[75] Across variants, challenges include limited color saturation in reflective modes and fabrication complexity for high-resolution gratings or helix control, yet their power savings—often 100-1000 times lower than active-matrix TFT LCDs for static images—drive adoption in battery-constrained IoT and portable systems.[76]Manufacturing and Materials
Production Processes
The production of thin-film transistor liquid-crystal displays (TFT-LCDs), which dominate modern applications, occurs in cleanroom environments to minimize defects and contaminants, typically involving four primary stages: TFT array fabrication, color filter (CF) substrate production, liquid crystal cell assembly, and module integration.[85][86] These processes utilize large mother glass substrates, often Generation 8 or higher (up to 2200 mm × 2500 mm), which are later diced into individual panels, enabling high-volume output in facilities processing thousands of units daily.[87] TFT array fabrication starts with cleaning alkali-free glass substrates, followed by sequential deposition of thin films—including gate electrodes (e.g., aluminum or molybdenum via sputtering), gate insulators (silicon nitride via plasma-enhanced chemical vapor deposition), and active semiconductor layers (amorphous or low-temperature polycrystalline silicon via CVD).[88][89] Photolithography, involving photoresist coating, UV exposure through masks, development, etching (wet or dry), and stripping, is iterated 5–7 times to pattern transistors, source/drain electrodes, data lines, and indium tin oxide (ITO) pixel electrodes, forming the switching matrix for each subpixel.[90][91] This stage requires precise control of film thickness (nanometers) and alignment accuracy below 1 micrometer to ensure uniform electrical performance across panels exceeding 65 inches diagonally.[86] CF substrate production parallels the array process but focuses on optical elements: a black matrix (resin or chrome) is patterned via photolithography to prevent light crosstalk, followed by RGB color filter layers deposited through pigment-dyed photoresists and overcoated with a transparent ITO common electrode.[85][92] Alignment layers, typically polyimide, are spin-coated on both substrates and mechanically rubbed (or photo-aligned in advanced variants) to orient liquid crystal molecules at a precise pre-tilt angle, enabling nematic phase alignment essential for electro-optic response.[88][93] Cell assembly aligns the TFT and CF substrates (TFT facing inward) with spacers (3–5 micrometers high) to maintain uniform cell gap, applies sealant (thermoset epoxy) around the perimeter via screen printing, and injects nematic liquid crystal via capillary action or one-drop filling under vacuum before sealing.[86][90] Polarizing films are laminated to both sides, with orientations crossed at 90 degrees to modulate transmitted light. Module integration bonds driver integrated circuits using anisotropic conductive film (ACF) on tape-automated bonding (TAB) carriers, assembles edge-lit or direct-lit LED backlights with diffusion sheets and reflectors, and encapsulates the unit with bezels and touch layers if required, followed by electrical testing and burn-in for defect yields targeting over 95% in high-volume lines.[85][88] Throughout, automated optical inspection and electrical probing detect mura, dead pixels, and alignment errors, with scrap rates minimized through real-time process feedback.[94]Key Chemicals and Components
Liquid crystal materials form the active medium in LCDs, typically comprising mixtures of organic compounds that exhibit a nematic mesophase at room temperature to enable electro-optic switching. Common formulations for twisted nematic (TN) and super-twisted nematic (STN) displays include cyanobiphenyls, phenylcyclohexanes, and diphenylacetylene derivatives, with approximately 70% of STN-LCD liquid crystals incorporating the latter for enhanced birefringence and response times.[95] Alkenyl-based compounds have become prevalent in high-information-content STN-LCDs due to their low viscosity and broad temperature stability.[96] Glass substrates serve as the structural base for LCD panels, utilizing alkali-free borosilicate glass with a primary composition of silicon dioxide (SiO₂, approximately 70-75%), aluminum oxide (Al₂O₃, 10-15%), and boron oxide (B₂O₃, 5-10%) to ensure thermal stability and minimal ion migration that could degrade display performance.[97] Thin-film transparent electrodes, essential for applying electric fields to the liquid crystals, are predominantly indium tin oxide (ITO), a doped metal oxide of indium(III) oxide (In₂O₃) and tin(IV) oxide (SnO₂) in a 90:10 ratio, deposited via sputtering for its high conductivity and optical transparency exceeding 90%.[91] Polarizers, positioned on both sides of the liquid crystal layer, consist of oriented polymer films such as polyvinyl alcohol (PVA) impregnated with dichroic iodine or dyes to selectively absorb light perpendicular to the transmission axis.[98] Alignment layers, typically polyimide polymers applied via spin-coating and mechanically rubbed to induce uniform molecular orientation, interface directly with the liquid crystals to control initial director alignment. Color filters in full-color TFT-LCDs employ photolithographic patterns of dyed photoresists containing pigments for red, green, and blue subpixels, overlaid with a chromium or resin black matrix to prevent light crosstalk.[99] Additional components include spherical silica spacers for uniform cell gap maintenance and epoxy-based sealants to encapsulate the liquid crystal between substrates.[91]Quality Assurance Methods
Quality assurance in liquid-crystal display (LCD) manufacturing encompasses rigorous inspections and testing protocols to detect defects arising from the intricate multi-layer fabrication processes, which involve thin-film transistor (TFT) arrays, liquid crystal alignment, and encapsulation. These methods aim to minimize yield losses, typically targeting defect rates below 1% for high-volume production, by identifying issues such as particle contamination, alignment errors, and material inconsistencies early in the workflow.[100] Cleanroom environments classified under ISO 14644 standards, often at Class 100 or better, form the foundational control measure to prevent particulate and chemical contamination that could cause mura defects—uneven brightness or color patches—or pixel failures. Airborne particle counts are monitored continuously, with filtration systems and gowning protocols ensuring operator-induced defects remain negligible, as even sub-micron particles can disrupt liquid crystal orientation or TFT functionality.[101][102] In-process inspections utilize automated optical inspection (AOI) systems equipped with machine vision algorithms to scan TFT array substrates for line defects, short circuits, or open circuits during photolithography and etching stages. These tools employ dark-field imaging and low-rank matrix recovery techniques to differentiate subtle anomalies like scratches or pinholes from normal variations, achieving detection rates exceeding 95% for defects as small as 1 micrometer. Electrical probing tests array integrity by applying voltage pulses to verify transistor switching, identifying yield-impacting faults before cell assembly.[103][104][105] Post-assembly module testing includes comprehensive optical evaluations using spectrophotometers to measure luminance uniformity, color gamut accuracy, and contrast ratios against IEC 62341 standards, which specify tolerances for parameters like chromaticity deviation under Δu'v' < 0.015. Pixel defect classification follows industry guidelines, categorizing bright/dark dots, clusters, or flickering as acceptable or rejectable based on count thresholds (e.g., no more than two adjacent defective sub-pixels per million). Functional checks simulate operational stresses, such as high-temperature operation at 70°C for 1000 hours, to assure reliability metrics including mean time between failures exceeding 50,000 hours.[106][107][108] Reliability assurance extends to accelerated life testing protocols, incorporating thermal cycling (-40°C to 85°C), humidity exposure (85% RH at 85°C), and vibration simulations per automotive-grade standards like AEC-Q100 for embedded applications. Soldering joints on flexible printed circuits are inspected via X-ray or automated microscopy to detect voids or cracks that could lead to intermittent failures. Data from these tests feed into statistical process control charts, enabling real-time adjustments to deposition rates or alignment precision for sustained yield improvements.[109][100][110]Performance Characteristics
Resolution, Size, and Aspect Ratios
In liquid-crystal displays, resolution denotes the total number of distinct pixels forming the image, expressed as the product of horizontal and vertical pixel counts, such as 1920×1080 for Full HD.[111] Each pixel in color LCDs comprises three subpixels—red, green, and blue—enabling full-color reproduction through additive color mixing.[112] The pixel grid is defined by the underlying matrix addressing scheme, with active-matrix technologies like thin-film transistor (TFT) arrays allowing precise control of individual pixels for higher resolutions compared to passive-matrix designs.[113] LCD resolutions have evolved from early standards like VGA (640×480 pixels) in the 1980s, suited for basic computing and portable devices, to modern Ultra HD (3840×2160 pixels, or 4K), which quadruples the pixel count of Full HD for enhanced detail in large-screen applications.[114] Intermediate milestones include SXGA (1280×1024) for professional displays and Full HD (1920×1080) as a widespread consumer standard since the early 2000s.[115] Resolutions up to 8K UHD (7680×4320 pixels) are now produced for premium televisions, demanding advanced manufacturing to maintain uniformity across millions of pixels.[116] Screen size in LCDs is measured diagonally in inches, spanning from sub-1-inch panels in wearables to over 100-inch televisions, with production favoring modular panel sizes like 55-inch or 65-inch for economies of scale.[117] For a fixed resolution, larger sizes reduce pixel density, potentially degrading perceived sharpness; pixel density (PPI) is computed as the diagonal pixel count divided by the diagonal size in inches, yielding values from ~100 PPI in budget large TVs to over 300 PPI in high-end smartphones.[118] Aspect ratios dictate the proportional dimensions of the pixel array, with 4:3 predominant in legacy LCDs for computer monitors and early portables, reflecting square-pixel assumptions in pre-widescreen eras.[119] Contemporary LCDs favor 16:9 for alignment with video content standards like HDTV, optimizing horizontal field of view while maintaining compatibility with 16:10 variants for productivity tasks requiring additional vertical space.[120]| Common LCD Resolution | Pixel Dimensions | Typical Aspect Ratio | Applications |
|---|---|---|---|
| VGA | 640×480 | 4:3 | Embedded systems, legacy devices[114] |
| Full HD | 1920×1080 | 16:9 | Televisions, laptops[116] |
| 4K UHD | 3840×2160 | 16:9 | High-definition displays[116] |
| QVGA | 320×240 | 4:3 | Small mobile screens[111] |
Color Gamut and Reproduction
Liquid-crystal displays reproduce color through a combination of a white backlight source and an array of red, green, and blue (RGB) color filters aligned with subpixels. Liquid crystals modulate the intensity of light passing through each subpixel filter, enabling additive color mixing to form images. The resulting color gamut—the subset of the visible color spectrum that can be produced—depends on the spectral characteristics of the backlight and the transmission profiles of the RGB filters, which exhibit overlap and imperfect selectivity, limiting primary color purity.[121][122] Standard LCD monitors with white LED or cold cathode fluorescent lamp (CCFL) backlights typically achieve coverage of 95-100% of the sRGB color space, the standard for web and consumer content, though early models often fell short at around 70-80%. This coverage equates to approximately 72% of the NTSC gamut, constrained by the broad spectral emission of white backlights that reduces the saturation of reproduced colors. Neither in-plane switching (IPS) nor vertical alignment (VA) panel types inherently provide more colors or wider gamuts; modern implementations of both achieve similar coverage (~95-100% sRGB, often DCI-P3 capable), with gamut primarily determined by backlight technologies such as Nano IPS enhancements or quantum dots rather than the alignment mode.[123] For professional applications requiring wider gamuts like Adobe RGB, traditional LCDs cover only 70-90%, as the filter overlaps cause desaturation in greens and cyans.[124][125] Advancements in backlight technology, particularly the integration of quantum dots since the early 2010s, have expanded LCD color reproduction capabilities. Quantum dots, nanoscale semiconductor particles, convert portions of blue LED backlight emission into narrow-band red and green light, minimizing spectral waste and enabling gamuts exceeding 115% NTSC or 90-100% DCI-P3, as seen in commercial quantum-dot-enhanced LCDs introduced around 2015. These improvements stem from the dots' tunable emission peaks, which better align with filter passbands, enhancing efficiency and color volume without self-emission. Peer-reviewed analyses confirm that such systems can surpass conventional LCD limits, though they remain bounded by filter transmission edges and backlight uniformity.[126][127][128]Response Times and Viewing Angles
Response time in liquid-crystal displays (LCDs) refers to the duration required for a pixel to transition between luminance levels, typically measured as the sum of rise and fall times from 10% to 90% of the target gray level, or more commonly in modern specifications as gray-to-gray (GtG) transitions in milliseconds (ms).[129] Lower response times, often below 5 ms GtG, minimize motion blur and ghosting in dynamic content such as video games or fast-motion video, where pixel persistence can cause visible trailing artifacts.[130] Empirical tests show twisted nematic (TN) panels achieving the fastest transitions, frequently 1-2 ms GtG, due to simpler molecular reorientation mechanics that enable rapid switching under electric fields.[130] In contrast, in-plane switching (IPS) panels exhibit slower average GtG times of 4-8 ms, attributed to the horizontal alignment of liquid crystals requiring coordinated planar shifts, though advancements like overdrive circuits can reduce effective blur.[131] Vertical alignment (VA) panels lag further, with dark-to-light transitions often exceeding 10 ms and prone to "black smearing" from sluggish pixel recovery in low-luminance states, as verified in photometric analyses of panel overdrive responses.[132] Viewing angles quantify the angular deviation from perpendicular incidence at which image fidelity degrades, conventionally specified as the cone where contrast ratio exceeds 10:1, measured in degrees horizontally and vertically.[133] Distortion arises causally from birefringence variations in liquid crystal layers; off-axis light paths alter polarization states differently across panel types, leading to gamma shifts, color inversion, or luminance washout.[134] TN panels suffer narrow effective angles, typically 160° horizontal by 140° vertical, with pronounced color shifts beyond 30° due to vertical molecular twisting that misaligns perpendicular to oblique rays.[135] IPS configurations mitigate this through lateral electric fields maintaining uniform alignment, yielding near-isotropic performance up to 178° in both axes with minimal delta-E color deviation under empirical goniometric testing.[123] VA panels offer intermediate capability, around 170-178° horizontal but with vertical gamma compression causing darker off-axis blacks, stemming from perpendicular molecular pivots that introduce path-length asymmetries in slanted viewing.[136]| Panel Type | Typical GtG Response Time (ms) | Viewing Angle (H/V, degrees at CR>10:1) | Key Trade-off |
|---|---|---|---|
| TN | 1-5 | 160/140 | Fast but narrow angles[130][135] |
| IPS | 4-8 | 178/178 | Balanced, wide angles with moderate speed[131][123] |
| VA | 5-15+ (dark transitions slow) | 170-178/160-170 | High contrast but smearing and shifts[132][136] |