Pressing (wine)
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In winemaking, pressing is the process where juice is extracted from the grapes with the aid of a wine-press, by hand, or even by the weight of the grape berries and clusters.[1] Historically, intact grape clusters were trodden by feet but in most wineries today the grapes are sent through a crusher/destemmer, which removes the individual grape berries from the stems and breaks the skins, releasing some juice, prior to being pressed. There are exceptions, such as the case of sparkling wine production in regions such as Champagne where grapes are traditionally whole-cluster pressed with stems included to produce a lighter must that is low in phenolics.[2]
In white wine production, pressing usually takes place immediately after crushing and before primary fermentation. In red wine production, the grapes are also crushed but pressing usually doesn't take place until after or near the end of fermentation with the time of skin contact between the juice and grapes leaching color, tannins and other phenolics from the skin.[1] Approximately 60-70% of the available juice within the grape berry, the free-run juice, can be released by the crushing process and doesn't require the use of the press.[2] The remaining 30-40% that comes from pressing can have higher pH levels, lower titratable acidity, potentially higher volatile acidity and higher phenolics than the free-run juice depending on the amount of pressure and tearing of the skins and will produce more astringent, bitter wine.[3]
Winemakers often keep their free-run juice and pressed wine separate (and perhaps even further isolate the wine produced by different pressure levels/stages of pressing) during much of the winemaking process to either bottle separately or later blend portions of each to make a more complete, balanced wine.[4][5] In practice the volume of many wines are made from 85 to 90% of free-run juice and 10-15% pressed juice.[6]
When to press and other winemaking decisions
[edit]
The timing of pressing and the methods used will influence other decisions in the winemaking process. In white wine making, pressing usually happens immediately after harvest and crushing. Here, the biggest decision will be how much pressure to apply and how much pressed juice the winemakers wants in addition to the free-run juice. Some grape varieties, such as Sémillon and Aurore have very "liquidy" pulps that releases juice easily without needing much pressure that could risk tearing the skins. Other varieties, such as Catawba, have much tougher pulps that will require more pressing.[7]
In red wine production the timing of when to press is one of the most important decisions in the wine making process since that will be the moment that maceration and phenolic extraction ceases. Some winemakers use the decreasing sugar level (such as brix measurement) scale and press once the wine has reached complete dryness. Often winemakers will use taste to determine if the wine has extracted enough tannins to produce a balanced wine and may press before complete dryness (such as at 3-8 brix). Though removing the skins by pressing often removes some solids that the wine yeast need to complete fermentation and the benefits of pressing early is often balanced by the risk of potential stuck fermentation.[4]
The quality of the vintage year and the overall ripeness of the harvested grapes may also play a role since in cool years when the grapes are often harvested under-ripe, the tannins in the grape are often very "green" and harsh. In these years winemakers might press early (such as at 15 brix), a process that the Australians call "short vatting". In warmer years, the tannins may be full ripe or "sweet" and the winemaker may decide to do a period of extended maceration and not press the grapes for as long as a month after fermentation has completed.[4]
Usually the pressed juice will require some additional treatment, which can be done separately to the pressed juice alone or to the entire batch of wine if the pressed juice is blended with the free-run. These treatments may include acid adjustments to lower pH, extended settling periods for clarification and additional racking to remove the extra suspended solids and the use of fining agents to remove extra solids or excess tannins. Grape pulp contains a lot of pectins that create colloid coagulation with these solids that will make the wine difficult to stabilize. Some winemakers will use pectolytic enzymes during the maceration process to help break down the cell walls to allow the release of more juice freely. These enzymes are also used with white wines to assist in clarification.[6] The type of pressing used and the amount of suspended solids plays a particular role in filtering decisions as a high amount of suspended solids (particularly natural gums) can clog and damage expensive filters.[3]
History
[edit]

The earliest wine press was likely the human foot or hand, crushing and squeezing grapes into a bag or container where the contents would ferment. The pressure applied by these manual means was limited and these early wines were likely pale in color and body. Eventually humans discovered that more juice could be extracted and potentially a better wine could be produced if they developed ways of pressing. It began with the ancient Egyptians who developed a "sack press" made of cloth that was squeezed with the aid of a giant tourniquet.[8]
The ancient Greeks and Romans developed large wooden wine presses that utilized large beams, capstans and windlasses to exert pressure on the pomace.[2] That style of wine press would eventually evolve into the basket press used in the Middle Ages by wine estates of the nobility and Catholic Church.[9] There are many church records that showed feudal land tenants were willing to pay a portion of their crop to use a landlord's wine press if it was available. This was likely because added volume of wine (anywhere from 15 to 20%) that pressing could produce versus manual treading was substantial enough to justify the cost.[10]
Machine pressing became even more widespread in the 17th and 18th century as the style of winemaking in France and other parts of Europe was shifting towards heartier wines that could age and survive long transport voyages overseas. Winemaking text began recommending the use of mechanical pressings over feet treading in lagars. Even in Bordeaux, which was still using lagars long after Burgundy, Champagne and other French wine regions had adopted the basket press, saw the use of a wine press become more popular after darker, more full bodied wines of Château Haut-Brion produced by Lord Arnaud III de Pontac began receive wide acclaim from English writers.[10]
In the 20th century, wine presses advanced from the vertical style pressing of the basket press and ancient wine press to horizontal pressing with pressure either being applied at one or both ends or from the side through use of an airbag or bladder. These new presses were categorized as "batch", which like the basket press had to have the pomace emptied and grapes reloaded, and as "continuous" where a belt or Archimedes' screw would subject the grapes/pomace to increasing pressure from one end of the press to the other with new grapes being added and the pomace being continuously removed. Another advancement was the complete enclosure of the press (sometimes called "tank press") that reduced the exposure of the grape must to air. Some advance presses can even be flushed with nitrogen to create a complete anaerobic environment that can be desired for wine making with white wine grapes. Additionally, many of today's modern presses are computerized, which allows the operator to control exactly how much pressure is being applied to the grape skins and for how many cycles.[2]
Types of presses
[edit]
Wine presses are generally classified into two types—batch and continuous. Batch presses involve pressing a set amount (a "batch") of grapes with the press needing to be emptied of the pomace or "cake" (the leftover skins, seeds and stems) between batches. There are many different styles of batch presses ranging from simple hand-operated basket presses to computerized membrane presses and presses that are "opened" with oxygen able to come into contact with the must or "enclosed" in a tank that allows for anaerobic winemaking. Continuous presses use a helical screw (such as an auger) or belt that transports the grapes from a feed in across a cylindrical screen or between air pressured filled pads that presses the grapes, compacts the cakes and then removes the cake through an output all in one continuous operation.[3]
In general, batch presses are considered more "gentle" with less movement of the grape skins that minimize the amount of tearing of the skins. The more the grape skins are torn or scoured, the more phenolic compounds and tannins that are extracted, which can increase the harshness of the wine. However, batch presses are much more labor-intensive, requiring repeated emptying and filling and can also be more time-consuming, often requiring between 1 and 2 hours per press cycle. Continuous presses, which are often used by high-volume wine producers, can be more efficient, with some continuous screw presses having the capability of doing upwards of 100 metric tonnes per hour.[3]
The development of large, enclosed membrane presses in the 1970s that could more efficiently process larger batches of grapes with acceptable quality of juice encouraged many wineries to transition away from using screw presses. While basket presses are still popular among artisan and small wineries and some high volume producers still utilize continuous screw, the most commonly used presses in the wine industry tend to be membrane presses.[3]
Batch presses
[edit]Batch presses typically operate in a cycle that can be mechanized or manual. This involves the following steps:
- Filling the tank or basket with grapes
- Applying pressure
- Rotating the tank or manually breaking up the cake
- Applying pressure again at higher levels
- Repeat of rotation or cake break up if applying further pressure
- Depressurizing and emptying
The benefit or rotating the tank or breaking up the cake is to promote a more even pressing and formation of a regular-shape cake that will be easier to move. From the moment that grapes are filled into the tank or basket, juice is being released and extracted. This juice is usually drained by the tank into a waiting container or "press pan" that is then transferred or pumped into another container.[3]
The amount of pressure applied (and speed) will depend on the winemaker's preference with additional pressure increasing the likelihood that the skins and seeds of the grapes will be scoured and torn, releasing tannins and other phenolic compounds that could make the juice more astringent and bitter. Typically mechanized batch presses will begin at less than 1 bar (slightly less than 1 atm) of pressure and gradually increase to a maximum of 4 to 6 bars over a course of 1 to 2 hours. The slower that the pressure is applied and gradually increased, the more gentle the overall pressing will be.[3]
There are several different types of batch presses, each with its own benefits and disadvantages. The ones most commonly found in wineries are listed below.[3]

- Basket press
- One of the earliest styles of mechanical press, these can range from a simple wooden basket with vertical slats and a capstan providing pressure to large hydraulic presses that can even be enclosed to prevent exposure to oxygen. An advantage of this style of press is the usually gentle means that it presses the grape but its disadvantages includes the labor intensiveness of its use, small volumes and tendency to provide uneven pressure to all parts of the cake as well as usually exposing the must to significant amounts of oxygen.[6] Another disadvantage from a time perspective but an advantage in other regards such as gentleness, is that by its nature pressing with a basket press is very slow. Applying too much pressure too rapidly can break the press.[5]
- Moving head press
- This press is essentially a basket press that has been turned on it sides with two heads at opposite ends providing more homogenous pressure as it moves horizontally towards the compacting cake.[6] Often these presses have chains connected between the two heads that break up the cake between pressings as the heads are retracted. While less labor-intensive than traditional basket presses and providing more even pressure, one disadvantage of the moving head press is that it that cake gets so compact that it is often difficult for juice to strain from the inner core of the cake out. This has the effect of creating a dry "outer cake" and wet "inner cake" with trapped juices still inside. The juice extracted from the dry outer cake can also be very coarse and high in phenolics.[5]
- Bladder press
- Also known as a "pneumatic press". To counter the disadvantages of the moving head press, the bladder press was designed to have a long cylindrical rubber sausage (the "bladder") mounted through the center of the tank (creating essentially an annulus) that is inflated by air or water to produce outward pressure on the cake against a perforated screen. The cake becomes like a donut with even pressure applied almost equally to all parts of the cake. The benefits of this style are a usually even amount of pressure applied to the cake as well as an added ability to help cool the must if the bladder is filled with cold water. A disadvantage is the labor intensiveness of cleaning and empty and the potential high oxygen exposure if the tank is not enclosed.[5]
- Membrane press
- Instead of providing pressure from the center out like with a bladder press, the membrane of a membrane press is mounted on one side of the press horizontally between the two ends. On the opposite ends are drain screens that allow the release juice to drain through into the waiting press pan. Like a bladder press external pressure is applied by pressurized air (rarely water) that gradually inflates the membrane that gently presses the grapes against the drain screen. The advantage of this style of press is the gentle pressure and minimal movement of the grapes, which minimizes the amount of tearing and scouring of the skins and seeds. This limits the amount of suspended solids and extracted phenolics in the pressed wine. Also, many membrane presses are fully enclosed, allowing for anaerobic winemaking without any exposure to oxygen. In addition to the same labor and time disadvantages (some presses can take 2 to 4 hours a batch[6]) of the other batch presses, these computerized and enclosed membrane press are often some of the more expensive pieces of equipment a winery can buy.[5]
Continuous presses
[edit]
The benefits of continuous presses is the "continuous" sequence that allows large volumes of grapes to be pressed with minimum labor involvement. Instead of pressing separate batches that need to be emptied and refilled, continuous press typically have an input area and some mechanism (such as an auger screw or belt) that transfers the grapes through the pressings with an output area for the discarded cake. The throughput is limited by the capacity of the tank and the diameter of the screw or width of the belts. Many models of continuous screw presses can process from 50 to upwards of a 100 metric tonnes an hour. This can be a significant advantage for a high volume winery compared to batch presses that often only process 1 to 5 tonnes an hour.[3]
While not as varied as batch presses, there are three main types of continuous presses, each with their own benefits and disadvantages. While often more common in the juice industry than in winemaking (and are even banned for quality wine production in some wine regions such as Algeria[5]), the following presses may be found in (usually high volume) wineries.[3]
- Screw press- Grapes are loaded into an input where a large helical screw transfers the grape across perforated cylinder that allows the release juice to escape. As screw moves further down, the cake pomace is subjected to increasing pressure. While the advantage is the high throughput, the harsh pressing and movement cause tearing and grinding of the grape skins and seeds, causing more minerals (such as potassium, which can affect pH), tannins and natural gums to be extracted into the juice. As much as 4% v/v of the pressed juice from a screw press could be suspended solids that may need to be treated by clarification and fining agents to be stable and filterable.[3][5]
- Impulse press- A modification of the screw press that aimed to limit the amount of movement of the grapes. The press first draws the screw back into the container as the grapes to be loaded in. Then the screw moves forward horizontally acting more like a "battering ram" than an auger by intermittently pushing the cake in "impulses" against the far end of the press. While producing slightly less phenolic press fraction, the disadvantage of this press is the decrease efficiency that is almost on par with batch presses.[3]
- Belt press- This press utilizes a series of air-inflated pads along a wire mesh belt. Usually several meters long, fresh grapes are loaded onto the beginning of the belt where it is transferred by rollers through the series of pads that apply pressure, hold it for a time and release with the juice falling through the screens into waiting press pans. Belt presses have been used by high volume wineries for whole-cluster pressing and sparkling wine production but it has not caught on in many wine regions due to concerns about the amount of oxidation it introduces to the wine as well as the large amount of suspended solids that get past the screens.[3]
Press sections
[edit]
There is a trade off between the high volume and throughput that continuous presses can manage versus the overall quality of the press juice compared to the potentially more delicate means of some batch presses. However, there are noticeable difference in the composition of the pressed juice from continuous presses that are taken from the beginning of the press (the 1st press section) with the least amount of pressure and movement versus the fractions that come further down the path. Often winemakers will have separate press pans under each section that they will keep apart and vinify separately.[3][5]
Below is a table of the difference in Riesling juice composition between free-run juice and the juice that comes out from the different sections of a continuous press from the relatively low pressure 1st press section to the more compact, higher pressure 3rd press section.[11]
| Component | Free-run | 1st press section | 2nd press section | 3rd press section |
|---|---|---|---|---|
| Brix | 17.2 | 17.5 | 17.5 | 17.5 |
| pH | 3.1 | 3.2 | 3.4 | 3.5 |
| Titratable Acidity (g/L) | 8.9 | 9.1 | 8.8 | 9.1 |
| Phenolic content (mg/L) | 306 | 607 | 1142 | 1988 |
| Suspended solids (g/L) | 46.2 | 16.8 | 27.9 | 23.7 |
Free-run versus pressed juice
[edit]For as long as presses have been used, winemakers have been aware of the different color, body and aroma characteristics of wine made from the "free-run" juice compared to pressed juice. Free-run is the juice that has been extracted through the process of crushing, the natural break down of the grape cell walls during maceration and fermentation and by the own weight of the grape berries as they are loaded on top of each other in a press. Even among press juice there are compositional difference between the various "fractions" of juice produced from initial pressing through subsequent (and usually harsher) pressing. Often winemakers will keep free-run and pressed juice separated for most of the winemaking process including malolactic fermentation and barrel aging with the options to later blend between them to make the most complete, balanced wine, bottle separately under different labels and price tiers or to discard/sell off the pressed fractions to another producer.[1][4]
The main difference between free-run and pressed juice is that pressed juice often has lower acidity levels, higher potassium and pH level, more phenolic compounds such as tannins and more suspended solids such as natural gum and proteins. Some of these attributes can be positive influences on the wine with the increased phenolics offering more body, aroma characteristics (such as the varietal aromas from terpenes) and aging potential. Other attributes may have more negative influence such as increased astringency and bitterness, precursor for browning pigments in white wine, mouthfeel and balance issues (as well as potential microbial instability) from the increased pH and the enhance need for fining agents to assist in the clarification and stabilization of the wine with the increase in suspended solids.[3]
The extent of these differences will be magnified or minimized based on the initial condition of the fruit after harvest (with moldy, damaged, sun-burnt or botryized grapes producing stark differences between free-run and pressed juice), the type of press used, the amount of pressure involved and the overall amount of movement that the grapes are subject to that could impact how much the skins and seeds are scoured and torn.[3]
Pressed fractions
[edit]Below is a table of the difference in Riesling juice composition between free-run juice and various press fractions using a membrane press.[12]
| Component | Free-run | 1st Pressing | 3rd Pressing | 9th Pressing |
|---|---|---|---|---|
| Brix | 17.7 | 17.9 | 17.9 | 17.7 |
| pH | 3.07 | 3.2 | 3.29 | 3.35 |
| Titratable Acidity (g/L) | 10.7 | 9.35 | 9.25 | 9.1 |
| Phenolic content (mg/L) | 357 | 486 | 439 | 440 |
| Suspended solids (g/L) | 39.1 | 19.1 | 15.4 | 9.2 |
Whole-cluster pressing
[edit]
Whole-cluster pressing is where instead of first sending the grapes through a destemmer/crusher the intact grapes are directly pressed still attached to the stems. This is a method that is widely used for white, rosé and sparkling wine production because it usually produces a more delicate, less phenolic and less colored wine. Even some red wine producers (most notably Pinot noir) will use this type of pressing to avoid harsh tannins or "green-ness" that may come from under ripe grapes.[3] This method is different from "stem pressing" where the grapes are crushed and destemmed but portions of the stems are saved and tossed into the wine press to add some phenolics as well as create "channels" for the juice to drain between the skins, which can limit how often the drain screens get clogged.[6]
Under the whole-cluster method, the first press fraction is essentially the "free-run" fraction since the grapes berries are only first being broken and releasing juice as the press cycle begins. However, like with the pressing of crushed grapes the composition of the juice changes with each subsequent pressing and these fractions are often kept separate. Unlike crushed grape pressing, where usually the free-run juice is most prized, in whole-cluster pressing the second fraction is often most valued for its balance of phenolic content and aging potential.[3]
In Champagne, where whole-cluster pressing in shallow basket press is very common, the tradition of separating the press fractions dates back to Dom Pérignon with guidelines recorded in 1718 by his biographer Canon Godinot. According to Pérignon (Godinot), the free run vin de goutte was considered too delicate and lacking on its own to make fine Champagne and it was sometimes discarded or used for other wines. The first and second pressings (called tailles or cut since the pomace cake was literally cut with ropes, chains or paddles to remove it between pressings) were the most ideal for sparkling wine production. The juice of the third pressing was considerable acceptable but the fourth pressing (called the vin de taille) was rarely used and all other pressings after that (the vins de pressoirs) were considered too harsh and colored to be of any value in Champagne production.[10]
References
[edit]- ^ a b c Jeff Cox From Vines to Wines: The Complete Guide to Growing Grapes and Making Your Own Wine pgs 131-142 Storey Publishing 1999 ISBN 1-58017-105-2
- ^ a b c d J. Robinson (ed) The Oxford Companion to Wine Third Edition pgs 285-286, 545-546, 767 Oxford University Press 2006 ISBN 0198609906
- ^ a b c d e f g h i j k l m n o p q r R. Boulton, V. Singleton, L. Bisson, R. Kunkee Principles and Practices of Winemaking pgs 91-95, 219 Springer 1996 New York ISBN 978-1-4419-5190-8
- ^ a b c d Jim Law The Backyard Vintner pgs 114-117, 140-143 Quarry Books 2005 Gloucester, MA ISBN 1592531989
- ^ a b c d e f g h D. Bird "Understanding Wine Technology" pg 47-53 DBQA Publishing 2005 ISBN 1-891267-91-4
- ^ a b c d e f Dr. Yair Margalit, Winery Technology & Operations A Handbook for Small Wineries pgs 41-46 The Wine Appreciation Guild (1996) ISBN 0-932664-66-0
- ^ P. Wagner A Wine-Growers Guide Third Edition, pg 15, The Wine Appreciation Guild, San Francisco (1996) ISBN 0-932664-92-X
- ^ H. Johnson Vintage: The Story of Wine pg 14-31 Simon and Schuster 1989 ISBN 0-671-68702-6
- ^ T. Pellechia Wine: The 8,000-Year-Old Story of the Wine Trade pg 28, 50-51 and 149 Running Press, London 2006 ISBN 1-56025-871-3
- ^ a b c H. Johnson Vintage: The Story of Wine pg 70, 124-125, 147, 202-214 Simon and Schuster 1989 ISBN 0-671-68702-6
- ^ Data is from a 1976 study by German enologists Archived 2012-07-30 at archive.today and reproduced with minor corrections in R. Boulton, V. Singleton, L. Bisson, R. Kunkee Principles and Practices of Winemaking pg 94 Springer 1996 New York ISBN 978-1-4419-5190-8
- ^ Data is from a 1976 study by German enologists Archived 2012-07-30 at archive.today and reproduced with minor corrections in R. Boulton, V. Singleton, L. Bisson, R. Kunkee Principles and Practices of Winemaking pg 93 Springer 1996 New York ISBN 978-1-4419-5190-8
Pressing (wine)
View on GrokipediaFundamentals
Definition and Basic Process
Pressing in winemaking is the process of extracting juice from crushed or whole grapes through the application of mechanical force, manual effort, or gravity, serving to separate the liquid from the solid remnants known as pomace, which consists of skins, seeds, and stems. This step is distinct from crushing, which solely ruptures the grape skins to liberate the initial free-flowing juice without exerting additional pressure.[2][4] The basic process commences with the crushing and destemming of harvested grapes to produce must, a mixture of juice, skins, seeds, and sometimes stems. This must is then loaded into a press, where controlled pressure is applied progressively to expel the juice. Free-run juice emerges first through gravity alone prior to any pressing, noted for its purity, higher acidity, and lower levels of tannins and phenolics. As pressure increases, pressed juice is obtained, which extracts additional compounds from the pomace, potentially imparting more color, tannins, and complexity to the yield. The collected juice is then directed to fermentation vessels for further processing.[4][5][2] In contemporary practice, key equipment encompasses a range of presses that employ structures like baskets or inflatable membranes to contain the must and facilitate even pressure distribution during extraction. In white winemaking, for example, grapes are often pressed shortly after crushing to minimize skin contact and yield lighter, fruit-forward styles.[4][2]Role in Winemaking
Pressing plays a pivotal role in shaping wine styles by controlling the extent of skin contact and extraction of compounds from grape solids. For white wines, immediate pressing after crushing is standard to minimize skin contact, thereby preventing oxidation and the extraction of undesirable phenolics that could impart browning or bitterness, resulting in lighter, more aromatic wines.[1] In contrast, red wines often undergo delayed pressing following maceration and fermentation on the skins, allowing for the extraction of color, tannins, and flavor compounds that contribute to the wine's structure, depth, and aging potential.[6] This strategic timing in pressing thus determines whether the final product emphasizes freshness and fruitiness or complexity and robustness. The quality of the resulting wine is heavily influenced by the gentleness of the pressing process, as harsher methods can compromise sensory attributes. Gentle pressing, often achieved through pneumatic or bladder presses, preserves delicate aromas and ensures clearer juice with fewer suspended solids, leading to wines of higher clarity and finesse.[7] Conversely, aggressive pressing extracts higher levels of phenolics and tannins, which can enhance body and color but risks introducing bitterness or astringency, particularly from the later press fractions.[2] Winemakers must therefore calibrate pressure to balance extraction without over-processing, as excessive solids can necessitate additional clarification steps and affect overall wine elegance. In the winemaking pipeline, pressing occurs after harvesting and crushing, serving as the critical step that separates juice from solids before fermentation for whites or post-fermentation for reds, directly influencing downstream processes like clarification and aging. This stage typically achieves a juice recovery yield of 60-80%, with free-run juice comprising the majority and press fractions adding the remainder, optimizing the transition to fermentation while minimizing losses.[8] Economically, pressing decisions involve trade-offs between maximizing juice volume for higher production and prioritizing quality to command premium prices. Incorporating press wine judiciously can enhance the final blend's complexity and market value without diluting the core quality, making efficient pressing essential for profitability in commercial operations.[9]Historical Development
Ancient and Medieval Techniques
The earliest methods of pressing grapes in wine production date back to prehistoric times, where hand-squeezing and foot-treading were employed to extract juice from grapes placed in containers or simple bags. These techniques are vividly depicted in ancient Egyptian tomb paintings from the New Kingdom (c. 1550–1070 BCE), such as those in the Theban necropolis, showing workers treading grapes in vats to release the liquid while singing to maintain rhythm.[10][11] This labor-intensive process relied on human effort alone, with the must (grape juice, skins, and seeds) collected directly beneath the treading area for fermentation. Advancements in ancient pressing emerged in Egypt with the development of sack presses around the 18th Dynasty (circa 1550–1295 BCE), where grapes were wrapped in cloth sacks and squeezed using levers or tourniquets to apply controlled pressure.[12] In Greek and Roman societies, wooden beam presses became standard by the Hellenistic period (circa 300 BCE onward), featuring a long horizontal beam pivoted over a central fulcrum, with one end loaded by heavy stone weights to compress grapes contained in woven baskets or frames.[13][14] This batch-processing method allowed for larger-scale production, as described by Roman agronomist Cato the Elder in his treatise De Agri Cultura (circa 160 BCE), where baskets of grapes were stacked and pressed sequentially to separate free-run juice from the solids.[15] During the medieval period in Europe, from the 11th to 12th centuries, the vertical screw press—described earlier by Roman writers like Pliny the Elder in the 1st century AD—marked a significant mechanical improvement over earlier lever systems and enabled more uniform pressure application.[16] These presses, often constructed with wooden frames and iron screws, were commonly used in monastic settings for efficient wine production, as evidenced by archaeological remains in regions like Burgundy and the Rhine Valley.[17] Basket presses persisted alongside screws, particularly in rural and ecclesiastical contexts, while regional variations included the Portuguese lagares—large stone troughs for foot-treading combined with manual pressing—perfected by religious communities in the Douro region since the Middle Ages.[18][19] These ancient and medieval techniques, while innovative for their era, were inherently limited by their reliance on manual labor, leading to high physical demands on workers during harvest seasons.[20] Pressure application was often inconsistent, varying with the skill of operators and the weight used in beam or lever systems, which could result in uneven juice extraction and inclusion of bitter tannins from prolonged skin contact.[14] Additionally, the open-air nature of treading and pressing exposed the must to significant oxidation, promoting enzymatic browning and flavor degradation, ultimately yielding wines of lower clarity and stability compared to modern standards.[21]Modern Press Innovations
The development of horizontal hydraulic presses in the 19th century marked a significant advancement in wine pressing technology, transitioning from labor-intensive vertical designs to more efficient horizontal configurations. In 1856, French inventor Joseph Vaslin patented a rectangular horizontal press featuring a bottom screen for easier emptying of the press cake, which improved operational efficiency and allowed for controlled pressure application.[22] These innovations enabled gradual pressure increases that minimized bitter extractions and supported the production of heartier red wines by optimizing phenolic balance.[22] In the 20th century, enclosed membrane and bladder presses revolutionized gentle juice extraction, particularly from the 1950s onward. The first horizontal rubber bladder pneumatic press was introduced by Willmes in 1951, utilizing an inflatable bladder within a cylindrical chamber to apply even, adjustable pressure without mechanical parts contacting the must.[22] These designs often incorporated inert atmospheres, such as nitrogen gas, to displace oxygen and prevent oxidation during pressing, preserving delicate aromas and flavors in white wines.[23] Pneumatic systems further enhanced gentleness by avoiding the harsh compression of traditional methods, resulting in lower extraction of harsh phenolics suitable for premium varietals. Entering the 21st century, innovations have emphasized automation, sustainability, and precision monitoring in continuous presses. Automated continuous models, evolving from late-20th-century designs, now integrate sensors for real-time pressure and flow monitoring, enabling self-optimizing cycles that adjust based on juice yield and quality parameters. Sustainable features, such as low-energy pneumatic operations in presses like the Willmes Sphera (introduced in the 2010s), reduce power and water consumption while maintaining high throughput and hygiene through seamless stainless-steel construction.[24] Overall, these modern presses offer higher throughput—up to several times that of 19th-century models—superior sanitation to reduce microbial risks, and controlled extraction that limits excess phenolics for cleaner, higher-quality wines.[22]Winemaking Decisions
Timing of Pressing
In white winemaking, pressing typically occurs immediately after crushing and destemming, often within a few hours of harvest, to limit skin contact and maintain the wine's freshness and delicate aromas.[25] This rapid timing helps prevent excessive extraction of phenolics from the skins, which could impart unwanted bitterness or color.[26] While some skin contact—ranging from 6 to 24 hours at cool temperatures (10–15°C)—may be allowed for enhanced flavor complexity, the standard practice prioritizes minimal exposure before pressing to yield clear, bright juice suitable for fermentation.[26] For red wines, pressing follows an extended period of maceration and fermentation, lasting days to weeks, to allow sufficient extraction of color, tannins, and flavors from the skins.[27] This delay enables the must to develop depth, with winemakers often monitoring progress until sugar levels reach near dryness (around 0° Brix) or the desired phenolic profile is achieved, typically after 6–14 days of fermentation.[27] In cases where full dryness is not targeted, pressing may occur earlier during fermentation to tailor the wine's structure, though extended contact up to 2–4 weeks is common for robust styles.[28] Sparkling and rosé wines exhibit variable pressing timings, frequently employing whole-cluster methods to gently extract juice while balancing acidity and fruitiness.[29] For base wines in sparkling production, pressing occurs soon after harvest using low-pressure whole-cluster techniques to obtain high-acidity fractions (cuvée) that contribute elegance and effervescence, often within hours to preserve freshness.[2] Rosé production similarly favors immediate whole-cluster pressing post-harvest for pale, crisp results, with timing adjusted to control subtle color and avoid over-extraction, ensuring a harmonious acid-fruit profile.[29] The overall timeline for pressing is shaped by grape ripeness at harvest, with earlier intervention in high-acidity vintages to capture vibrant freshness and later delays in riper conditions to promote phenolic maturity.[30] In cooler, high-acidity years, grapes are harvested sooner, leading to prompt pressing that retains natural tartness without prolonged skin exposure.[31] Conversely, in warmer vintages yielding riper fruit with advanced phenolics, extended maceration before pressing allows for fuller flavor development, aligning the process with the grapes' physiological stage.[32]Influencing Factors and Treatments
Grape variety significantly influences pressing decisions, as thinner-skinned cultivars like Pinot Noir require gentler extraction methods to minimize tannin and color pickup, preserving delicate aromas and lighter body.[6] Whole-cluster pressing is often preferred for such varieties to avoid harsh phenolics, with modern pneumatic presses applying controlled inflation for optimal juice quality.[33] Ripeness levels and vintage conditions further shape these choices; overripe grapes from warmer vintages yield higher sugar concentrations, prompting earlier pressing to retain acidity and prevent excessive alcohol potential.[34] As of 2025, climate-driven advances in ripening have narrowed the harvest window, with studies indicating sugar levels approximately 9% higher in regions like California, necessitating adjusted pressing to balance flavor compounds.[35][36] Operational factors, including harvest scale, dictate press selection and intensity; small-scale operations favor batch presses for precise control over fractions, allowing customization of juice profiles, while large harvests employ continuous systems to handle volumes efficiently without compromising throughput.[2] The desired wine style also drives pressing parameters—for instance, earlier pressing after brief maceration produces lighter, fruit-forward wines, whereas extended contact before pressing builds structure for fuller-bodied styles.[37] Post-pressing treatments address immediate juice quality issues, with pectolytic enzymes added to enhance yield by breaking down cell walls and improving clarification through faster settling of solids.[38] Adjustments to acid and sugar levels are common to correct imbalances from variable ripeness, often via tartaric acid additions or must concentration, ensuring fermentation stability. Sulfur dioxide (SO₂) is routinely applied at 30-50 ppm shortly after pressing to inhibit oxidation and microbial growth, particularly in white juice settling tanks.[39] Settling periods of 12-24 hours allow gross solids to precipitate, followed by racking or gentle filtration to remove suspended particles before fermentation.[37] Environmental considerations increasingly guide pressing practices, with sustainability efforts focusing on water-efficient equipment to minimize usage during cleaning and operation—modern larger-capacity presses reduce wash cycles by up to 50% compared to smaller units.[40] Winery protocols often incorporate water recycling from pressing wastewater for irrigation, aligning with broader goals to conserve resources amid rising drought pressures.[41] These measures, including low-water pneumatic systems, support reduced overall water footprints, estimated at 2.5-6 gallons per gallon of wine produced.[42]Press Types
Batch Presses
Batch presses operate through a cyclic process involving the loading of grapes into a press chamber, the application of pressure in incremental stages to extract juice, the draining of the juice, and the subsequent emptying of the pomace before reloading for the next batch.[22] This intermittent method typically requires 1-2 hours per cycle, depending on the press size and grape volume, making it suitable for controlled, small-scale operations.[43] Unlike continuous presses, which enable ongoing high-throughput processing, batch systems emphasize deliberate handling to prioritize juice quality over speed.[44] Common types of batch presses include vertical basket presses, moving-head presses, and bladder or membrane presses. Vertical basket presses, often traditional designs, apply gentle pressure using a perforated cylindrical basket and a descending plate or ratchet mechanism, which minimizes skin tearing and phenolic extraction for delicate results.[22] Moving-head presses, such as ratchet or screw variants, provide even pressure distribution through a horizontally or vertically advancing head against the grape mass, offering simplicity and reliability in smaller setups.[45] Bladder or membrane presses, commonly pneumatic models, employ an inflatable rubber diaphragm inside an enclosed stainless steel cylinder to exert controlled pressure up to 3 bars, allowing for precise adjustments and reduced oxidation due to the sealed environment.[46][47] The primary advantages of batch presses lie in their gentle extraction, which preserves aroma compounds and limits harsh tannins, making them ideal for premium white and rosé wines where quality is paramount.[48] However, they are labor-intensive, requiring manual intervention for loading, breaking up pomace cakes between pressings, and unloading, which can increase operational costs and limit throughput compared to automated alternatives.[22] These presses excel in quality-focused production but may not suit large-volume needs without multiple units. Notable examples include the Coquard vertical basket press, a traditional wooden or stainless steel model favored in Burgundy for its low-pressure, artisanal extraction of Chardonnay and Pinot Noir, yielding nuanced juices with minimal intervention.[49] Modern pneumatic bladder presses, such as those from Willmes or Bucher, are adopted such that they account for 55% of presses in global wineries for their efficiency and quality control features.[50][2]Continuous Presses
Continuous presses are designed for high-volume, uninterrupted juice extraction in large-scale winemaking operations, processing grapes in a steady flow without the stop-start cycles of batch systems. These machines facilitate continuous throughput by employing mechanisms such as screws, belts, or rollers to advance and compress the grape mass, allowing for efficient handling of substantial harvests. Typical capacities range from 50 to 100 tonnes per hour, making them ideal for industrial applications where speed and volume are prioritized over artisanal control.[51] Key types of continuous presses include screw presses, impulse presses, and belt presses, each varying in their mechanical approach to extraction. Screw presses utilize an Archimedes screw mechanism combined with a roller crusher to propel and compress grapes progressively, often applying high pressures exceeding 15 bars, which can result in harsher extraction with elevated phenolic content.[51] Impulse presses modify the screw design by incorporating pulsed pressure applications to minimize agitation and shear on the grape solids, potentially yielding cleaner juice fractions.[52] Belt presses, in contrast, employ perforated belts to gently squeeze the grape mass as it passes between rollers for a softer process, though they carry a higher risk of oxidation due to greater air exposure during operation.[51] The advantages of continuous presses lie in their efficiency and low labor requirements, enabling rapid processing of large volumes—often utilized in wine cooperatives managing diverse member contributions during peak harvest seasons. However, they present disadvantages for premium winemaking, as the mechanical action can generate heat and shear forces that increase phenolic extraction, leading to turbid, bitter juice that is harder to clarify and more prone to oxidation; they are less common today in quality-focused operations due to higher solids content.[2][51] In comparison, batch presses serve as an alternative for smaller lots requiring precise control over extraction.[52] Structurally, continuous presses feature multiple sequential sections or pans that allow for the collection of distinct juice fractions as the grape mass advances, with adjustable back pressures typically ranging from 1 to 4 bars to optimize yield and quality.[53] These components enable operators to segregate initial free-run juice from subsequent pressed portions, though the continuous nature limits the granularity of fraction separation compared to batch methods.[51]Juice Extraction Outcomes
Free-Run Juice
Free-run juice refers to the liquid that drains naturally from crushed grapes under the influence of gravity alone, without any applied mechanical pressure, and it typically accounts for 60-70% of the total juice yield from the grapes.[8] This initial extraction occurs immediately after destemming and crushing, capturing the purest expression of the grape's liquid content before any pressing begins.[2] The characteristics of free-run juice distinguish it as a high-quality component in winemaking. It generally possesses higher titratable acidity, ranging from 7-9 g/L (primarily as tartaric acid), and a lower pH of 3.0-3.2, contributing to its crisp profile.[54] Phenolic compounds and tannins are minimal, typically 100-300 mg/L, due to limited contact with skins and seeds, while initial suspended solids are around 20-50 g/L, decreasing after settling to under 5 g/L and resulting in a clearer, more refined juice with fewer impurities.[55][2] Because of its purity and balanced acidity, free-run juice is preferentially used for crafting premium white wines and as the base for sparkling wines, where its clean, fruit-forward qualities enhance elegance and finesse.[56] It is often fermented separately from other fractions to maintain these desirable attributes and avoid dilution with more robust pressed components.[2] The extraction of free-run juice is influenced by several factors, including grape ripeness, which determines the ease of juice release—riper berries yield more freely due to softer cell structures—and the gentleness of the crushing process, where careful handling minimizes unwanted solids and phenolic pickup.[2] In contrast to pressed juice fractions used for blending, free-run juice provides the foundational purity for high-end styles.[2]Pressed Juice Fractions
In winemaking, pressed juice is divided into progressive fractions based on the applied pressure during extraction, allowing winemakers to segregate juices of varying quality. The first fractions are typically obtained under light pressure, often below 1 bar, while subsequent fractions require higher pressures, escalating up to 4-6 bars in some presses, to extract the remaining 30-40% of total juice yield from the grapes.[57][58][8] These fractions exhibit distinct compositional profiles, with later extractions generally showing increased pH, decreased titratable acidity, and elevated phenolic content compared to free-run juice, which serves as the baseline for higher quality. For instance, in Riesling grapes processed via membrane press, the phenolic levels rise from 357 mg/L in the free-run to 440-486 mg/L in later pressings, while pH increases from 3.07 to 3.35 and titratable acidity falls from 10.7 g/L to 9.1 g/L. Suspended solids tend to decrease across fractions, from 39.1 g/L in free-run to 9.2 g/L in the ninth pressing, though phenolics extracted from skins and seeds in higher-pressure stages contribute to potential bitterness and oxidation risks. The following table illustrates these differences:| Component | Free-run | 1st Pressing | 3rd Pressing | 9th Pressing |
|---|---|---|---|---|
| pH | 3.07 | 3.20 | 3.29 | 3.35 |
| Titratable Acidity (g/L) | 10.7 | 9.35 | 9.25 | 9.1 |
| Phenolics (mg/L) | 357 | 486 | 439 | 440 |
| Suspended Solids (g/L) | 39.1 | 19.1 | 15.4 | 9.2 |